private void AddLoadToLog(
DateTime timeToSkip, IDictionary <int, PalletLocation> devices, MakinoDB.WorkSetResults w)
{
//find the location
PalletLocation loc;
if (devices.ContainsKey(w.DeviceID))
{
loc = devices[w.DeviceID];
}
else
{
loc = new PalletLocation(PalletLocationEnum.Buffer, "Unknown", 1);
}
if (loc.Location != PalletLocationEnum.LoadUnload)
{
Log.Error("Creating machine cycle for device that is not a load: " + loc.Location.ToString());
}
//calculate the elapsed time
var elapsed = w.EndDateTimeUTC.Subtract(w.StartDateTimeUTC);
elapsed = new TimeSpan(elapsed.Ticks / 2);
//count the number of unloaded parts
int numParts = 0;
foreach (var i in w.UnloadNormalQuantities)
{
numParts += i;
}
//Only process unload cycles if remachine is false
if (numParts > 0 && !w.Remachine)
{
//create the material for unload
var matList = FindOrCreateMaterial(w.PalletID, w.FixtureNumber, w.EndDateTimeUTC,
w.UnloadOrderName, w.UnloadPartName, w.UnloadProcessNum, numParts);
//check if the cycle already exists
if (timeToSkip == w.EndDateTimeUTC &&
_log.CycleExists(w.EndDateTimeUTC, w.PalletID.ToString(), LogType.LoadUnloadCycle, "L/U", loc.Num))
{
return;
}
_log.RecordUnloadEnd(
mats: matList,
pallet: w.PalletID.ToString(),
lulNum: loc.Num,
timeUTC: w.EndDateTimeUTC,
elapsed: elapsed,
active: elapsed);
}
//Pallet Cycle
_log.CompletePalletCycle(w.PalletID.ToString(), w.EndDateTimeUTC, "");
//now the load cycle
numParts = 0;
foreach (var i in w.LoadQuantities)
{
numParts += i;
}
if (numParts > 0)
{
//create the material
var matList = CreateMaterial(w.PalletID, w.FixtureNumber, w.EndDateTimeUTC.AddSeconds(1),
w.LoadOrderName, w.LoadPartName, w.LoadProcessNum, numParts);
_log.RecordLoadEnd(
mats: matList,
pallet: w.PalletID.ToString(),
lulNum: loc.Num,
timeUTC: w.EndDateTimeUTC.AddSeconds(1),
elapsed: elapsed,
active: elapsed);
}
}
private void HandleMessage(MessageState state, CincronMessage msg, int repeatCount)
{
var queueChange = msg as CincronMessage.QueuePositionChange;
//machine cycle start. For now it is pallet rotating into machine
if (queueChange != null &&
queueChange.CurrentLocation.Location == PalletLocationEnum.Machine &&
queueChange.NewQueuePosition == "10010")
{
_log.RecordMachineStart(
mats: FindMaterial(queueChange.Pallet),
pallet: queueChange.Pallet,
statName: "MC",
statNum: queueChange.CurrentLocation.Num,
program: "",
timeUTC: queueChange.TimeUTC,
foreignId: ForeignId(msg),
originalMessage: msg.LogMessage
);
}
//machine cycle end. StepNo changing to 5 signals cycle end.
var stepChange = msg as CincronMessage.PartNewStep;
if (stepChange != null && stepChange.StepNo == 5)
{
var machineCycleStart = FindMachineStart(_log.CurrentPalletLog(stepChange.Pallet));
if (machineCycleStart != null)
{
_log.RecordMachineEnd(
mats: machineCycleStart.Material.Select(JobLogDB.EventLogMaterial.FromLogMat),
pallet: stepChange.Pallet,
statName: "MC",
statNum: machineCycleStart.LocationNum,
program: "",
timeUTC: stepChange.TimeUTC,
result: "",
elapsed: stepChange.TimeUTC.Subtract(machineCycleStart.EndTimeUTC),
active: TimeSpan.Zero,
foreignId: ForeignId(msg),
originalMessage: msg.LogMessage
);
}
}
//program end. FindMachineStart correctly returns null if we have already recorded
//cycle end.
var progEnd = msg as CincronMessage.ProgramFinished;
if (progEnd != null)
{
var machineCycleStart = FindMachineStart(_log.CurrentPalletLog(progEnd.Pallet));
if (machineCycleStart != null)
{
_log.RecordMachineEnd(
mats: machineCycleStart.Material.Select(JobLogDB.EventLogMaterial.FromLogMat),
pallet: progEnd.Pallet,
statName: "MC",
statNum: machineCycleStart.LocationNum,
program: "",
timeUTC: progEnd.TimeUTC,
result: "",
elapsed: progEnd.TimeUTC.Subtract(machineCycleStart.EndTimeUTC),
active: TimeSpan.Zero,
foreignId: ForeignId(msg),
originalMessage: msg.LogMessage
);
}
}
//part completed message. Store in memory since typically there is an Unload Start event
//which happens right afterwords.
var comp = msg as CincronMessage.PartCompleted;
if (comp != null)
{
for (int i = 0; i < repeatCount; i++)
{
if (!state.PartCompletedMessagesBySetup.ContainsKey(comp.Setup))
{
state.PartCompletedMessagesBySetup[comp.Setup] = new List <CincronMessage.PartCompleted>();
}
state.PartCompletedMessagesBySetup[comp.Setup].Add(comp);
}
}
//move to unload. Store in memory, typically there is an UnloadStart event soon
if (queueChange != null &&
queueChange.CurrentLocation.Location == PalletLocationEnum.LoadUnload &&
queueChange.NewQueuePosition == "10010")
{
_log.RecordGeneralMessage(
mat: null,
pallet: queueChange.Pallet,
program: "PalletMoveToLoad",
result: queueChange.CurrentLocation.Num.ToString(),
timeUTC: queueChange.TimeUTC,
foreignId: ForeignId(msg),
originalMessage: msg.LogMessage);
}
//unload start. Use the completed parts and last unload station from the state.
var unloadStart = msg as CincronMessage.PartUnloadStart;
if (unloadStart != null)
{
var oldEvts = _log.CurrentPalletLog(unloadStart.Pallet);
var lul = FindLastLoadStation(oldEvts);
_log.RecordUnloadStart(
mats: CreateUnloadMaterial(state, unloadStart.Pallet, oldEvts),
pallet: unloadStart.Pallet,
lulNum: lul,
timeUTC: unloadStart.TimeUTC,
foreignId: ForeignId(msg),
originalMessage: msg.LogMessage
);
state.PartCompletedMessagesBySetup.Clear();
}
var loadStart = msg as CincronMessage.PartLoadStart;
if (loadStart != null)
{
var oldEvts = _log.CurrentPalletLog(loadStart.Pallet);
var lul = FindLastLoadStation(oldEvts);
_log.RecordLoadStart(
mats: CreateLoadMaterial(loadStart),
pallet: loadStart.Pallet,
lulNum: lul,
timeUTC: loadStart.TimeUTC,
foreignId: ForeignId(msg),
originalMessage: msg.LogMessage
);
}
//end of load and unload on step change to 2
if (stepChange != null && stepChange.StepNo == 2)
{
//create end unload, then pallet cycle, then end load.
var oldEvts = _log.CurrentPalletLog(stepChange.Pallet);
var loadStartCycle = FindLoadStart(oldEvts);
var unloadStartCycle = FindUnloadStart(oldEvts);
if (unloadStartCycle != null)
{
_log.RecordUnloadEnd(
mats: unloadStartCycle.Material.Select(JobLogDB.EventLogMaterial.FromLogMat),
pallet: stepChange.Pallet,
lulNum: unloadStartCycle.LocationNum,
timeUTC: stepChange.TimeUTC,
elapsed: stepChange.TimeUTC.Subtract(unloadStartCycle.EndTimeUTC),
active: TimeSpan.Zero,
foreignId: ForeignId(msg),
originalMessage: msg.LogMessage
);
}
var mats = new Dictionary <string, IEnumerable <JobLogDB.EventLogMaterial> >();
if (loadStartCycle != null)
{
_log.AddPendingLoad(
pal: stepChange.Pallet,
key: stepChange.Pallet,
load: loadStartCycle.LocationNum,
elapsed: stepChange.TimeUTC.Subtract(loadStartCycle.EndTimeUTC),
active: TimeSpan.Zero,
foreignID: ForeignId(msg)
);
mats[stepChange.Pallet] = loadStartCycle.Material.Select(JobLogDB.EventLogMaterial.FromLogMat);
}
_log.CompletePalletCycle(stepChange.Pallet, stepChange.TimeUTC, ForeignId(msg), mats, generateSerials: false);
}
}