private void btn_continuePlay_Click(object sender, EventArgs e) { cancellationTokenSource = new System.Threading.CancellationTokenSource(); m_taskCameraPaly = new Task(() => { while (!cancellationTokenSource.IsCancellationRequested) { Bitmap _image = camClient.GrabOneFrame("AWG"); visionFun.Bitmap2HObjectBpp32(_image, out HObject _himage); hDisplay1.BeginInvoke(new Action(() => { hDisplay1.HImageX = _himage; })); GC.Collect(2); System.Threading.Thread.Sleep(20); } }, cancellationTokenSource.Token); m_taskCameraPaly.Start(); btn_continuePlay.Enabled = false; btn_stopPlay.Enabled = true; }
/// <summary> /// The section of the user process. /// 用户自定义流程函数。 /// /// Please write your process in the following method. /// 请在以下函数中定义您的工艺流程。 /// /// </summary> /// <param name="Service"></param> /// <returns></returns> static void BenchMarkSet(SystemServiceClient Service, CamRemoteAccessContractClient Camera = null) { string message = ""; double pdX = 0, pdY = 0, pdAngle = 0; double offsetX, offsetY, offsetAngle; Camera.SetExposure("AWG", 30000); Camera.SetExposure("Left", 16000); try { if (!Directory.Exists(programDataFile)) { Directory.CreateDirectory(programDataFile); } if (!File.Exists(programDataFile + "\\calibratedata.tup")) { throw new Exception("cannot find the calibratedata file"); } if (!File.Exists(programDataFile + "\\Model")) { throw new Exception("cannot find the model file"); } HOperatorSet.ReadTuple(programDataFile + "\\calibratedata.tup", out calibratedata); HOperatorSet.ReadShapeModel(programDataFile + "\\Model", out HTuple model); PointInfo pdOriginAngle = new PointInfo(); pdOriginAngle.AxisInfos.Add(GenerateSingleAxisInfo(Service, Aliger, "R")); pdOriginAngle.Aliger = Aliger; pdOriginAngle.PointName = "pd初始角度"; pdOriginAngle.Save(programDataFile, "pd初始角度.json"); PointInfo awgCouplingLower = new PointInfo(); awgCouplingLower.AxisInfos.Add(GenerateSingleAxisInfo(Service, Aliger, "Z", 20)); awgCouplingLower.Aliger = Aliger; awgCouplingLower.PointName = "Awg耦合低位"; awgCouplingLower.Save(programDataFile, "Awg耦合低位.json"); Service.__SSC_MoveAxis(Aliger, "Z", SSC_MoveMode.REL, 100, -500); PointInfo awgCouplingHigher = new PointInfo(); awgCouplingHigher.AxisInfos.Add(GenerateSingleAxisInfo(Service, Aliger, "X")); awgCouplingHigher.AxisInfos.Add(GenerateSingleAxisInfo(Service, Aliger, "Y")); awgCouplingHigher.AxisInfos.Add(GenerateSingleAxisInfo(Service, Aliger, "Z", 100, 2)); awgCouplingHigher.Aliger = Aliger; awgCouplingHigher.PointName = "Awg耦合高位"; awgCouplingHigher.Save(programDataFile, "Awg耦合高位.json"); #region pd初始位置获取并保存 Service.__SSC_MoveToPresetPosition(Conditions.ALIGNER, "pd拍照位置"); var image2 = Camera.GrabOneFrame("Left"); HObject pdImage; visionFun.Bitmap2HObjectBpp32(image2, out pdImage); GetPdOriginPosition(pdImage, out double pdx, out double pdy, out double pdangle, out Bitmap pdresultImage); Service.__SSC_ShowImage(pdresultImage); HTuple PdOrigin = new HTuple(); PdOrigin.Append(pdx); PdOrigin.Append(pdy); PdOrigin.Append(pdangle); HOperatorSet.WriteTuple(PdOrigin, programDataFile + "\\PdOrigin.tup"); #endregion #region awg初始位置获取并保存 Service.__SSC_MoveToPresetPosition(Conditions.ALIGNER, "awg拍照位置"); Thread.Sleep(100); var image1 = Camera.GrabOneFrame("AWG"); HObject awgImage; visionFun.Bitmap2HObjectBpp32(image1, out awgImage); GetAwgOriginPosition(awgImage, out double awgX, out double awgY, out double awgAngle, out Bitmap awgimage); Service.__SSC_ShowImage(awgimage); HTuple AwgOrigin = new HTuple(); AwgOrigin.Append(awgX); AwgOrigin.Append(awgY); AwgOrigin.Append(awgAngle); HOperatorSet.WriteTuple(AwgOrigin, programDataFile + "\\AwgOrigin.tup"); #endregion } catch (Exception ex) { Service.__SSC_LogError(ex.Message); } System.Threading.Thread.Sleep(100); }
static HTuple model; //模板数据 #endregion #region User Process /// <summary> /// The section of the user process. /// 用户自定义流程函数。 /// /// Please write your process in the following method. /// 请在以下函数中定义您的工艺流程。 /// /// </summary> /// <param name="Service"></param> /// <returns></returns> static void UserProc(SystemServiceClient Service, CamRemoteAccessContractClient Camera = null) { string message = ""; int cycles = 0; bool goodAlign = false; string alignmentProfile = ""; double awgX = 0, awgY = 0, awgAngle = 0; double pdX = 0, pdY = 0, pdAngle = 0; double offsetX, offsetY, offsetAngle; Camera.SetExposure("AWG", 30000); Camera.SetExposure("Left", 16000); Init(); try { // 抬起针筒 Service.__SSC_WriteIO(Conditions.IO_INJECTOR, SSC_IOStatusEnum.Disabled); // 识别AWG角度 Service.__SSC_LogInfo("移动到AWG角度识别位置..."); Service.__SSC_MoveToPresetPosition(Conditions.ALIGNER, "awg拍照位置"); MoveToPosition(Service, "pd初始角度"); // Service.__SSC_MoveToPresetPosition(Conditions.ALIGNER, "pd初始角度"); Thread.Sleep(100); Service.__SSC_LogInfo("识别AWG角度..."); var image1 = Camera.GrabOneFrame("AWG"); HObject awgImage; visionFun.Bitmap2HObjectBpp32(image1, out awgImage); GetAwgOffset(awgImage, ref awgX, ref awgY, ref awgAngle, out Bitmap awgimage); Service.__SSC_ShowImage(awgimage); awgImage.Dispose(); awgimage.Dispose(); awgImage = null; awgimage = null; Service.__SSC_MoveAxis(Conditions.ALIGNER, "R", SSC_MoveMode.REL, 100, -awgAngle); Thread.Sleep(100); // 识别PD Array角度 Service.__SSC_LogInfo("移动到PD Array角度识别位置..."); Service.__SSC_MoveToPresetPosition(Conditions.ALIGNER, "pd拍照位置"); Thread.Sleep(100); Service.__SSC_LogInfo("识别PA Array角度..."); var image2 = Camera.GrabOneFrame("Left"); HObject pdImage; visionFun.Bitmap2HObjectBpp32(image2, out pdImage); GetPdOffset(pdImage, ref pdX, ref pdY, ref pdAngle, out Bitmap pdimage); Service.__SSC_ShowImage(pdimage); pdImage.Dispose(); pdimage.Dispose(); pdImage = null; pdimage = null; offsetX = -awgX - pdX; offsetY = -awgY - pdY; Service.__SSC_LogInfo($"x 方向总偏移量 {offsetX}"); Service.__SSC_LogInfo($"y 方向总偏移量 {offsetY}"); MoveToPosition(Service, "Awg耦合高位"); // Service.__SSC_MoveToPresetPosition(Conditions.ALIGNER, "耦合高位"); Thread.Sleep(100); Service.__SSC_MoveAxis(Conditions.ALIGNER, "X", SSC_MoveMode.REL, 100, -awgX); Thread.Sleep(100); Service.__SSC_MoveAxis(Conditions.ALIGNER, "X", SSC_MoveMode.REL, 100, -pdX); Thread.Sleep(100); Service.__SSC_MoveAxis(Conditions.ALIGNER, "Y", SSC_MoveMode.REL, 100, -awgY); Thread.Sleep(100); Service.__SSC_MoveAxis(Conditions.ALIGNER, "Y", SSC_MoveMode.REL, 100, -pdY); Thread.Sleep(100); var image3 = Camera.GrabOneFrame("Rear"); HObject awgImage1; visionFun.Bitmap2HObjectBpp32(image3, out awgImage1); GetAwgVerticalHeight(Service, awgImage1); Console.WriteLine("Press any key to go to 耦合位置."); Console.ReadKey(); Thread.Sleep(100); MoveToPosition(Service, "Awg耦合低位"); // Service.__SSC_MoveToPresetPosition(Conditions.ALIGNER, "耦合位置"); Console.WriteLine("Press any key to continue."); Console.ReadKey(); int xmaxpath = 0; double[] data = new double[4]; data[0] = Service.__SSC_MeasurableDevice_Read($"{EQUIP_CAPTION},0"); data[1] = Service.__SSC_MeasurableDevice_Read($"{EQUIP_CAPTION},1"); data[2] = Service.__SSC_MeasurableDevice_Read($"{EQUIP_CAPTION},2"); data[3] = Service.__SSC_MeasurableDevice_Read($"{EQUIP_CAPTION},3"); message = "预对准初始响应度:"; for (int i = 0; i < 4; i++) { message += $"[{i}]{data[i]} "; } Service.__SSC_LogInfo(message); if (data[0] < Conditions.Resp_After_VisionAlign) { Service.__SSC_LogError("视觉对准初始光功率过低,请检查产品。"); return; } #region 粗耦合 // 如果初始响应度大于阈值,跳过粗找光。 if (data[0] < Conditions.Resp_After_RoughAlign) { cycles = 0; goodAlign = false; Service.__SSC_LogInfo("开始粗找光..."); while (cycles < 5) { cycles++; alignmentProfile = "x&y_roughScan"; Service.__SSC_LogInfo($"执行Profile-ND,参数[{alignmentProfile}],Cycle {cycles}/5..."); Service.__SSC_DoProfileND(alignmentProfile); var resp = Service.__SSC_MeasurableDevice_Read($"{EQUIP_CAPTION},0"); Service.__SSC_LogInfo($"响应度:{resp}/目标值: {Conditions.Resp_After_RoughAlign}"); if (resp >= Conditions.Resp_After_RoughAlign) { goodAlign = true; break; } } if (!goodAlign) { Service.__SSC_LogError("CH1响应度无法达到规格。"); return; } } #endregion #region 精细耦合 cycles = 0; goodAlign = false; Service.__SSC_LogInfo("开始细找光..."); while (cycles < 5) { cycles++; alignmentProfile = "x&y_detailScan"; Service.__SSC_LogInfo($"执行Profile-ND,参数[{alignmentProfile}],Cycle {cycles}/5..."); Service.__SSC_DoProfileND(alignmentProfile); var resp = Service.__SSC_MeasurableDevice_Read($"{EQUIP_CAPTION},0"); Service.__SSC_LogInfo($"响应度:{resp}/目标值: {Conditions.Resp_After_AccuracyAlign}"); if (resp >= Conditions.Resp_After_AccuracyAlign) { goodAlign = true; break; } } if (!goodAlign) { Service.__SSC_LogError("CH1响应度无法达到规格。"); return; } #endregion #region 角度调整 cycles = 0; goodAlign = false; Service.__SSC_LogInfo("开始角度调整..."); while (cycles < 5) { cycles++; alignmentProfile = "mercury"; Service.__SSC_LogInfo($"执行Angle Tuning,参数[{alignmentProfile}],Cycle {cycles}/5..."); var diff = (double)Service.__SSC_DoAngleTuning(alignmentProfile); Service.__SSC_LogInfo($"1-4通道峰值位置误差:{diff.ToString("F3")}um/目标值: {Conditions.Resp_After_AngleTuning_PeakPosDiff}"); if (Math.Abs(diff) <= Conditions.Resp_After_AngleTuning_PeakPosDiff) { goodAlign = true; break; } } if (!goodAlign) { Service.__SSC_LogError("1-4通道峰值位置误差无法达到规格!"); } #endregion #region 角度调整后精细耦合 cycles = 0; goodAlign = false; Service.__SSC_LogInfo("开始Final找光..."); while (cycles < 5) { cycles++; alignmentProfile = "x&y_detailScan"; Service.__SSC_LogInfo($"执行Profile-ND,参数[{alignmentProfile}],Cycle {cycles}/5..."); Service.__SSC_DoProfileND(alignmentProfile); var resp = Service.__SSC_MeasurableDevice_Read($"{EQUIP_CAPTION},0"); Service.__SSC_LogInfo($"响应度:{resp}/目标值: {Conditions.Resp_Final}"); if (resp >= Conditions.Resp_Final) { goodAlign = true; break; } } if (!goodAlign) { Service.__SSC_LogError("CH1响应度无法达到规格。"); return; } #endregion #region 检查四个通道响应度 double[] finalResp = new double[4]; for (int i = 0; i < 4; i++) { finalResp[i] = Service.__SSC_MeasurableDevice_Read($"{EQUIP_CAPTION},{i}"); } if (finalResp.Min() < Conditions.Resp_Final) { Service.__SSC_LogError($"最小响应度低于规格,规格:{Conditions.Resp_Final}"); return; } else if (finalResp.Max() - finalResp.Min() > Conditions.Resp_Final_Diff) { Service.__SSC_LogError($"通道平衡无法达到规格,规格:{Conditions.Resp_Final_Diff}"); return; } else { Service.__SSC_LogInfo("耦合完成!"); } #endregion #region 保存当前位置 Service.__SSC_LogInfo("保存当前位置..."); var final_x = Service.__SSC_GetAbsPosition(Conditions.ALIGNER, "X"); var final_y = Service.__SSC_GetAbsPosition(Conditions.ALIGNER, "Y"); var final_z = Service.__SSC_GetAbsPosition(Conditions.ALIGNER, "Z"); Service.__SSC_LogInfo($"X: {final_x}, Y: {final_y}, Z: {final_z}"); #endregion Console.WriteLine("请点胶"); Console.ReadKey(); Service.__SSC_MoveAxis(Conditions.ALIGNER, "Z", SSC_MoveMode.REL, 100, -10000); Thread.Sleep(100); Console.WriteLine("点胶完成,按任意键继续"); Console.ReadKey(); Service.__SSC_MoveAxis(Conditions.ALIGNER, "Z", SSC_MoveMode.REL, 100, 9500); Thread.Sleep(100); Service.__SSC_MoveAxis(Conditions.ALIGNER, "Z", SSC_MoveMode.REL, 20, 500); Thread.Sleep(100); return; #region 点胶 Service.__SSC_LogInfo("开始点胶..."); // 上提Z轴,AWG退到安全位置 Service.__SSC_MoveAxis(Conditions.ALIGNER, "Z", SSC_MoveMode.REL, 20, -1000); // 移动到点胶位置 Service.__SSC_MoveToPresetPosition(Conditions.ALIGNER, "点胶位置"); Thread.Sleep(200); // 降下针筒 Service.__SSC_WriteIO(Conditions.IO_INJECTOR, SSC_IOStatusEnum.Enabled); Thread.Sleep(200); // 启动点胶机 Service.__SSC_LogInfo("点胶..."); // 抬起针筒 Service.__SSC_WriteIO(Conditions.IO_INJECTOR, SSC_IOStatusEnum.Disabled); #endregion #region 恢复AWG位置,重新对准 Service.__SSC_LogInfo("恢复AWG位置..."); Service.__SSC_MoveAxis(Conditions.ALIGNER, "X", SSC_MoveMode.ABS, 100, final_x); Service.__SSC_MoveAxis(Conditions.ALIGNER, "Y", SSC_MoveMode.ABS, 100, final_y); Service.__SSC_MoveAxis(Conditions.ALIGNER, "Z", SSC_MoveMode.ABS, 100, final_z); #endregion } catch (Exception ex) { Service.__SSC_LogError(ex.Message); } System.Threading.Thread.Sleep(100); }