public ANCStepResult GetStep(string TrayNO)
{
try
{
return(MesAcc.GetStep(TrayNO));
}
catch (Exception ex)
{
ANCStepResult re = new ANCStepResult();
re.ResultCode = -1;
re.ResultMsg = "MES网络异常:" + ex.Message;
return(re);
}
}
private bool MESBatteryFill(int fillSeq, string palletID, List <string> batteryList, ref string reStr)
{
try
{
ANCStepResult stepRe = MesAcc.GetStep(palletID);
if (stepRe.ResultCode != 0)
{
reStr = stepRe.ResultMsg;
return(false);
}
int channelMax = 36;
JObject jsonObj = new JObject(new JProperty("Type", "One"), new JProperty("TrayNO", palletID));
if (fillSeq > 1)
{
jsonObj["Type"] = "Two";
}
for (int i = 0; i < Math.Min(channelMax, batteryList.Count()); i++)
{
jsonObj.Add("Cell" + (i + 1).ToString(), batteryList[i]);
}
VMResult re = MesAcc.UploadTrayCellInfo(jsonObj.ToString());
if (re.ResultCode != 0)
{
reStr = re.ResultMsg;
return(false);
}
else
{
return(true);
}
}
catch (Exception ex)
{
reStr = ex.ToString();
return(false);
}
}
private int GetSwitchDecision(string palletID, ref string reStr)
{
int re = 0;
#region 查询本地应该进入哪个分区
/*
* string nextMesStepID = targetPorts[0].AsrsCtl.GetNextStepID(this.rfidUID);
* string currentMesStepID = GetCurrentStepID(this.rfidUID);
* int curSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(currentMesStepID);
* int nextSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(nextMesStepID);
* string storeAreaZone = AsrsModel.EnumLogicArea.常温区.ToString();
* int seq1 = SysCfg.SysCfgModel.stepSeqs.IndexOf("PS-60");
* //int seq2 = SysCfg.SysCfgModel.stepSeqs.IndexOf("PS-100");
* if (nextSeq <= seq1)
* {
* storeAreaZone = AsrsModel.EnumLogicArea.冷却区.ToString();
* }
* else
* {
*
* storeAreaZone = AsrsModel.EnumLogicArea.常温区.ToString();
* }*/
#endregion
#region 查询MES 下一步应该进哪个库区
string storeAreaZone = AsrsModel.EnumLogicArea.常温区.ToString();
ANCStepResult stepRe = MesAcc.GetStep(palletID);
if (stepRe.ResultCode != 0)
{
reStr = string.Format("查询MES托盘{0}步次失败:{1}", palletID, stepRe.ResultMsg);
return(-1);
}
if (stepRe.Step < 12)
{
storeAreaZone = AsrsModel.EnumLogicArea.冷却区.ToString();
}
else
{
storeAreaZone = AsrsModel.EnumLogicArea.常温区.ToString();
}
#endregion
if (targetPorts[0].PalletBuffer.Count() == 0 && targetPorts[1].PalletBuffer.Count() == 0)
{
//查询C1,C2库剩余货位数量
int cellEmptCounts1 = 0, cellEmptCounts2 = 0;
this.asrsResManage.GetHouseAreaLeftGs("C1库房", storeAreaZone, ref cellEmptCounts1, reStr);
this.asrsResManage.GetHouseAreaLeftGs("C2库房", storeAreaZone, ref cellEmptCounts2, reStr);
if (cellEmptCounts1 >= cellEmptCounts2 && cellEmptCounts1 > 0 && targetPorts[0].Db2Vals[0] != 2 && targetPorts[0].Db2Vals[1] != 2)
{
re = 1;//流向C1, this.db1ValsToSnd[0] = 1;
}
else if (cellEmptCounts1 < cellEmptCounts2 && cellEmptCounts2 > 0 && targetPorts[1].Db2Vals[0] != 2 && targetPorts[1].Db2Vals[1] != 2)
{
re = 2;//流向C2, this.db1ValsToSnd[0] = 2;
}
else
{
re = 3;//等待 this.db1ValsToSnd[0] = 3;
}
}
else
{
bool switchStat = false;
for (int i = 0; i < targetPorts.Count(); i++)
{
if (targetPorts[i].PalletBuffer.Count() > 0 && targetPorts[i].PalletBuffer.Count() < targetPorts[i].PortinBufCapacity)
{
string lastPalletID = targetPorts[i].PalletBuffer[targetPorts[i].PalletBuffer.Count() - 1];
#region 查询MES应该进入那个分区,及批次
string storeAreaZoneLast = AsrsModel.EnumLogicArea.冷却区.ToString();
stepRe = MesAcc.GetStep(lastPalletID);
if (stepRe.ResultCode != 0)
{
reStr = "查询MES托盘步次失败:" + stepRe.ResultMsg;
return(-1);
}
if (stepRe.Step < 12)
{
storeAreaZoneLast = AsrsModel.EnumLogicArea.冷却区.ToString();
}
else
{
storeAreaZoneLast = AsrsModel.EnumLogicArea.常温区.ToString();
}
VMResultLot reLast = MesAcc.GetTrayCellLotNO(lastPalletID);
VMResultLot reCur = MesAcc.GetTrayCellLotNO(this.rfidUID);
if (reLast.ResultCode != 0)
{
reStr = string.Format("查询MES 托盘号{0}的批次失败,{1}", lastPalletID, reLast.ResultMsg);
break;
}
if (reCur.ResultCode != 0)
{
reStr = string.Format("查询MES 托盘号{0}的批次失败,{1}", this.rfidUID, reCur.ResultMsg);
break;
}
string preBatch = reLast.LotNO; //productOnlineBll.GetBatchNameofPallet(lastPalletID);
string curBatch = reCur.LotNO; //productOnlineBll.GetBatchNameofPallet(this.rfidUID);
#endregion
#region 查询MES应该进入那个分区,本地批次信息
/*
* string preBatch = productOnlineBll.GetBatchNameofPallet(lastPalletID);
* string curBatch = productOnlineBll.GetBatchNameofPallet(this.rfidUID);
* string nextMesStepIDLast = targetPorts[0].AsrsCtl.GetNextStepID(lastPalletID);
* string currentMesStepIDLast = GetCurrentStepID(lastPalletID);
* int curSeqLast = SysCfg.SysCfgModel.stepSeqs.IndexOf(currentMesStepIDLast);
* int nextSeqLast = SysCfg.SysCfgModel.stepSeqs.IndexOf(nextMesStepIDLast);
* string storeAreaZoneLast = AsrsModel.EnumLogicArea.冷却区.ToString();
* int seq1Last = SysCfg.SysCfgModel.stepSeqs.IndexOf("PS-60");
* //int seq2 = SysCfg.SysCfgModel.stepSeqs.IndexOf("PS-100");
* if (nextSeqLast <= seq1Last)
* {
* storeAreaZoneLast = AsrsModel.EnumLogicArea.冷却区.ToString();
* }
* else
* {
*
* storeAreaZoneLast = AsrsModel.EnumLogicArea.常温区.ToString();
* }*/
#endregion
if (preBatch == curBatch && (storeAreaZone == storeAreaZoneLast))
{
re = (Int16)(i + 1);//this.db1ValsToSnd[0] =
//targetPorts[i].PushPalletID(this.rfidUID);
switchStat = true;
break;
}
}
}
if (!switchStat) //遍历各入口未能满足2筐入库规则，则选择缓存为空的入口
{
for (int i = 0; i < targetPorts.Count(); i++)
{
//if (targetPorts[i].PalletBuffer.Count() == 0 && ((targetPorts[i].AsrsCtl.StackDevice.Db2Vals[1] < 3) || (targetPorts[i].AsrsCtl.StackDevice.Db2Vals[0] > 0)))
if ((targetPorts[i].PalletBuffer.Count() == 0) && (targetPorts[i].Db2Vals[0] < 2))//入口缓存数据为空，并且入口处无板（光眼信号判断）。
{
int cellEmptCounts = 0;
if (!this.asrsResManage.GetHouseAreaLeftGs(targetPorts[i].AsrsCtl.HouseName, storeAreaZone, ref cellEmptCounts, reStr))
{
continue;
}
if (cellEmptCounts <= 0)
{
continue;
}
re = (Int16)(i + 1);//this.db1ValsToSnd[0] =
// targetPorts[i].PushPalletID(this.rfidUID);
switchStat = true;
break;
}
}
}
if (!switchStat)
{
re = 3;// this.db1ValsToSnd[0] = 3;
//this.currentTaskDescribe = "等待分流";
//break;
}
}
return(re);
}
private void AsrsCheckinRequire()
{
//foreach(AsrsControl.AsrsPortalModel port in targetPorts)
for (int i = 0; i < targetPorts.Count(); i++)
{
AsrsControl.AsrsPortalModel port = targetPorts[i];
if (port.AsrsCtl.StackDevice.Db2Vals[0] > 0 || port.AsrsCtl.StackDevice.Db2Vals[1] > 2)
{
continue;
}
if (port.PalletBuffer.Count() < 1)
{
continue;
}
bool checkInRequire = false;
if (port.PalletBuffer.Count() >= port.PortinBufCapacity)
{
checkInRequire = true;
}
else
{
if (db1ValsToSnd[0] == 3 && port.Db2Vals[0] == 2)
{
checkInRequire = true;
}
}
for (int j = 0; j < Math.Min(port.PalletBuffer.Count(), port.PortinBufCapacity); j++)
{
if (port.Db2Vals[j] != 2)
{
checkInRequire = false;
break;
}
}
if (port.Db2Vals[2] == 2) //手动入库按钮请求
{
checkInRequire = true;
}
if (!checkInRequire)
{
continue;
}
string palletID = port.PalletBuffer[0];
#region 查询本地应该进入哪个分区
/*
* string nextProcessID = port.AsrsCtl.GetNextStepID(palletID);
* int nextProcessSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(nextProcessID);
* int curSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(port.AsrsCtl.MesProcessStepID[0]);
* AsrsModel.EnumLogicArea logicArea = AsrsModel.EnumLogicArea.冷却区;
* if (nextProcessSeq > curSeq)
* {
* logicArea = AsrsModel.EnumLogicArea.常温区;
* }*/
#endregion
#region 查询MES应该进入哪个库区
//在MES中查询入口处的第一个托盘当前工步，判断应该进入哪个库区
ANCStepResult stepRe = MesAcc.GetStep(palletID);
if (stepRe.ResultCode != 0)
{
port.CurrentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
continue;
}
AsrsModel.EnumLogicArea logicArea = AsrsModel.EnumLogicArea.冷却区;
if (stepRe.Step < 12)
{
logicArea = AsrsModel.EnumLogicArea.冷却区;
}
else
{
logicArea = AsrsModel.EnumLogicArea.常温区;
}
#endregion
string reStr = "";
SysCfg.EnumAsrsTaskType taskType = SysCfg.EnumAsrsTaskType.产品入库;
if (port.AsrsCtl.AsrsCheckinTaskRequire(port, logicArea, taskType, port.PalletBuffer.ToArray(), ref reStr))
{
//port.PalletBuffer.Clear();
if (!port.ClearBufPallets(ref reStr))
{
logRecorder.AddDebugLog(port.NodeName, "清理入口缓存数据失败" + reStr);
}
}
else
{
string logStr = string.Format("{0}申请失败,因为：{1}", taskType.ToString(), reStr);
logRecorder.AddDebugLog(port.NodeName, logStr);
}
}
}
public override bool ExeBusiness(ref string reStr)
{
if (this.nodeID == "4001")
{
if (this.db2Vals[1] != SysCfg.SysCfgModel.ZhuyeMode)
{
logRecorder.AddDebugLog(nodeName, string.Format("一次注液模式切换到{0}步模式", this.db2Vals[1]));
}
SysCfg.SysCfgModel.ZhuyeMode = this.db2Vals[1];
}
if (this.nodeID == "4001" || this.nodeID == "4002")
{
barcodeFailedStat = 4;
}
else
{
barcodeFailedStat = 3;
}
if (db2Vals[0] == 1)
{
currentTaskPhase = 0;
DevCmdReset();
db1ValsToSnd[0] = 0;
rfidUID = string.Empty;
currentTaskDescribe = "等待新的任务";
return(true);
}
if (db2Vals[0] == 2)
{
if (currentTaskPhase == 0)
{
currentTaskPhase = 1;
}
}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始读RFID";
this.rfidUID = "";
if (SysCfg.SysCfgModel.SimMode || SysCfg.SysCfgModel.RfidSimMode)
{
this.rfidUID = this.SimRfidUID;
}
else
{
if (this.barcodeRW != null)
{
this.rfidUID = this.barcodeRW.ReadBarcode();
}
else
{
this.rfidUID = rfidRW.ReadStrData(); // rfidRW.ReadUID();
}
}
if (string.IsNullOrWhiteSpace(this.rfidUID))
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读RFID失败");
}
this.db1ValsToSnd[0] = barcodeFailedStat;
currentTaskDescribe = "读RFID失败";
break;
}
this.rfidUID = this.rfidUID.Trim(new char[] { '\0', '\r', '\n', '\t', ' ' });
string pattern = @"^[a-zA-Z0-9]*$"; //匹配所有字符都在字母和数字之间
if (!System.Text.RegularExpressions.Regex.IsMatch(this.rfidUID, pattern))
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读料框ID错误，含有非法字符 ！" + this.rfidUID);
}
this.db1ValsToSnd[0] = barcodeFailedStat;
return(true);
}
if (this.rfidUID.Length < 9)
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读料框RFID错误，长度不足9字符！");
}
this.db1ValsToSnd[0] = barcodeFailedStat;
break;
}
if (this.rfidUID.Length > 9)
{
this.rfidUID = this.rfidUID.Substring(0, 9);
}
logRecorder.AddDebugLog(this.nodeName, "读到托盘号:" + this.rfidUID);
currentTaskDescribe = "开始执行分流";
string logStr = "";
ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
if (stepRe.ResultCode != 0)
{
this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
break;
}
int palletStat = MESPalletStat(this.rfidUID, ref reStr);
if (this.nodeID == "4001")
{
if (stepRe.Step == 0)
{
this.db1ValsToSnd[0] = 1;
logRecorder.AddDebugLog(nodeName, string.Format("托盘{0}分流：空筐", this.rfidUID));
}
else if (stepRe.Step >= 4)
{
this.db1ValsToSnd[0] = 3;
logRecorder.AddDebugLog(nodeName, string.Format("托盘{0}分流，MES工步：{1},已经完成一次注液第二步", this.rfidUID, stepRe.Step));
}
else
{
this.db1ValsToSnd[0] = 2;
logRecorder.AddDebugLog(nodeName, string.Format("托盘{0}分流，MES工步：{1},已经完成一次注液第一步", this.rfidUID, stepRe.Step));
}
}
#region 二次注液前分流点
else if (this.nodeID == "4002")
{
if (palletStat == 0)
{
this.db1ValsToSnd[0] = 1;
logRecorder.AddDebugLog(nodeName, string.Format("托盘{0}分流：空筐", this.rfidUID));
}
else
{
if (!MesAcc.UnbindTrayCell(this.rfidUID))
{
this.db1ValsToSnd[0] = 3;
logStr = string.Format("托盘{0}MES解绑失败", this.rfidUID);
logRecorder.AddDebugLog(nodeName, logStr);
}
else
{
this.db1ValsToSnd[0] = 2;
logStr = string.Format("托盘{0}分流：满筐,调用MES解绑成功", this.rfidUID);
logRecorder.AddDebugLog(nodeName, logStr);
}
/*
* if(stepRe.Step<6)
* {
* this.db1ValsToSnd[0] = 3;
* logStr = string.Format("托盘{0}工序流程错误，化成未完成，MES工步{1}", this.rfidUID,stepRe.Step);
* logRecorder.AddDebugLog(nodeName, logStr);
* }
* else
* {
* //调用MES接口解绑
* if (!MesAcc.UnbindTrayCell(this.rfidUID))
* {
* this.db1ValsToSnd[0] = 3;
* logStr = string.Format("托盘{0}MES解绑失败", this.rfidUID);
* logRecorder.AddDebugLog(nodeName, logStr);
* }
* else
* {
* this.db1ValsToSnd[0] = 2;
* logStr = string.Format("托盘{0}MES解绑成功", this.rfidUID);
* logRecorder.AddDebugLog(nodeName, string.Format("托盘{0}分流：满筐", this.rfidUID));
* }
*
*
* }*/
}
}
#endregion
else
{
if (stepRe.Step < 20)
{
currentTaskDescribe = "OCV2";
this.db1ValsToSnd[0] = 1; //OCV2
logStr = string.Format("{0},MES工步：{1}，分流信息：OCV2分拣后料框", this.rfidUID, stepRe.Step);
logRecorder.AddDebugLog(nodeName, logStr);
}
else
{
currentTaskDescribe = "OCV4";
this.db1ValsToSnd[0] = 2; //OCV4
logStr = string.Format("{0},MES工步：{1}，分流信息：OCV4分拣后料框", this.rfidUID, stepRe.Step);
logRecorder.AddDebugLog(nodeName, logStr);
}
#region 本地工艺流程查询
/*
* string curMesProcessID = this.productOnlineBll.GetProcessIDOfPallet(this.rfidUID);
* if (string.IsNullOrWhiteSpace(curMesProcessID))
* {
* currentTaskDescribe = "OCV2";
* this.db1ValsToSnd[0] = 1; //OCV2
* logStr = "分流信息：OCV2分拣后料框";
* }
* else
* {
* int curSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(curMesProcessID);
* int ocv2Seq = SysCfg.SysCfgModel.stepSeqs.IndexOf("PS-70");
* if (curSeq <= ocv2Seq)
* {
* currentTaskDescribe = "OCV2";
* this.db1ValsToSnd[0] = 1; //OCV2
* logStr = "分流信息：OCV2分拣后料框";
* }
* else
* {
* currentTaskDescribe = "OCV4";
* this.db1ValsToSnd[0] = 2; //OCV4
* logStr = "分流信息：OCV4分拣后料框";
* }
* }*/
#endregion
}
this.currentTaskPhase++;
break;
}
case 2:
{
currentTaskDescribe = "流程完成";
break;
}
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
//Console.WriteLine("TES P1");
if (!nodeEnabled)
{
return(true);
}
if (!devStatusRestore)
{
devStatusRestore = DevStatusRestore();
}
if (!devStatusRestore)
{
return(false);
}
if (db2Vals[0] != 2)
{
db1ValsToSnd[1] = 1;
}
//任务撤销
if (db2Vals[1] == 3 && db1ValsToSnd[0] != 3)
{
if (this.currentTask != null && this.currentTaskPhase > 0)
{
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.任务撤销.ToString();
this.currentTask.FinishTime = System.DateTime.Now;
ctlTaskBll.Update(this.currentTask);
logRecorder.AddDebugLog(this.nodeName, string.Format("装载任务{0}撤销,托盘号：{1}", this.currentTask.TaskID, this.rfidUID));
currentTaskDescribe = "装载任务撤销";
this.currentTask = null;
this.currentTaskPhase = 0;
}
Array.Clear(this.db1ValsToSnd, 0, this.db1ValsToSnd.Count());
db1ValsToSnd[0] = 3;//
return(true);
}
if (db1ValsToSnd[0] == 3 && db2Vals[1] == 1)
{
//任务撤销命令复位，应答也复位
db1ValsToSnd[0] = 1;
}
if (!FillTaskRequire(ref reStr))
{
return(false);
}
// Console.WriteLine("TES P2");
//if(this.currentTask == null)
//{
// return true;
//}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始执行装载任务";
this.db1ValsToSnd[1] = 2;
//如果是一次装载，判断是否第一步
if (this.nodeID == "3001")
{
//如果是第1步，则上传MES步次，直接放行。通知PLC不用扫条码
ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
if (stepRe.ResultCode != 0)
{
this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
break;
}
if (SysCfg.SysCfgModel.ZhuyeMode == 1) //一步模式
{
#region 一步模式
this.db1ValsToSnd[2] = 2;
logRecorder.AddDebugLog(nodeName, string.Format("一次注液一步模式下，托盘{0}当前步次{1},等待装载 ", this.rfidUID, stepRe.Step));
#endregion
}
else if (SysCfg.SysCfgModel.ZhuyeMode == 2) //两步模式
{
#region 两步模式
if (stepRe.Step < 3)
{
this.currentTaskDescribe = string.Format("{0}一次注液第1步，将跳过装载", this.rfidUID);
int updateStep = 2;
logRecorder.AddDebugLog(nodeName, string.Format("托盘{0}当前步次{1},完成一次注液第1步后过站，不装载 ", this.rfidUID, stepRe.Step));
VMResult re = MesAcc.UpdateStep(updateStep, this.rfidUID);
if (re.ResultCode != 0)
{
this.currentTaskDescribe = "更新MES步次失败," + re.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx ,11-16
}
this.db1ValsToSnd[2] = 1;
this.db1ValsToSnd[0] = 2;
this.currentTaskPhase = 3;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
else if (stepRe.Step == 3)
{
this.db1ValsToSnd[2] = 2;
logRecorder.AddDebugLog(nodeName, string.Format("一次注液两步模式下，托盘{0}当前步次{1},完成一次注液第2步后装载 ", this.rfidUID, stepRe.Step));
}
else
{
if (this.db1ValsToSnd[2] != 3)
{
logRecorder.AddDebugLog(nodeName, string.Format("托盘{0}步次错误，当前步次:{1} ", this.rfidUID, stepRe.Step));
}
this.db1ValsToSnd[2] = 3;
break;
}
#endregion
}
else
{
if (this.db1ValsToSnd[2] != 3)
{
logRecorder.AddDebugLog(nodeName, string.Format("一次注液模式错误,实际为{0}", SysCfg.SysCfgModel.ZhuyeMode));
}
this.db1ValsToSnd[2] = 3;
break;
}
}
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
if (this.db1ValsToSnd[0] == 4)
{
//装载错误状态
break;
}
//等待扫码完成
currentTaskDescribe = "RFID读取完成，等待电池条码数据";
if (db2Vals[1] != 2)
{
break;
}
if (SysCfg.SysCfgModel.SimMode)
{
//生成模拟数据
GenerateSimBatterys();
}
//取电池条码数据
List <string> batteryList = new List <string>();
int validBatNum = 0;
for (int i = 0; i < PalletCapacity; i++)
{
List <byte> batteryBytes = new List <byte>();
for (int j = 0; j < 20; j++)
{
int indexSt = 2 + i * 20 + j;
batteryBytes.Add((byte)(this.db2Vals[indexSt] & 0xff));
batteryBytes.Add((byte)((this.db2Vals[indexSt] >> 8) & 0xff));
}
//字节流转换成字符串
string batteryID = System.Text.ASCIIEncoding.UTF8.GetString(batteryBytes.ToArray());
batteryID = batteryID.Trim(new char[] { '\0', '\r', '\n', '\t', ' ' }).ToUpper();
if (batteryID.Contains("ERROR"))
{
batteryID = "";
}
if (batteryID.Length > 22)
{
validBatNum++;
if (batteryID.Length < 35 && batteryID.Substring(16, 6).ToUpper() == "17K03C")
{
batteryID = batteryID.Insert(22, "1");
}
}
batteryList.Add(batteryID);
}
if (validBatNum < 1)
{
if (this.db1ValsToSnd[0] != 5)
{
logRecorder.AddDebugLog(nodeName, string.Format("{0}电池数据为空", rfidUID));
}
this.db1ValsToSnd[0] = 5;
break;
}
#region 调用MES接口上传绑定数据，更新步次
int fillSeq = 1;
if (this.nodeID == "3002")
{
fillSeq = 2;
}
logRecorder.AddDebugLog(nodeName, string.Format("{0}开始上传MES", rfidUID));
if (!MESBatteryFill(fillSeq, rfidUID, batteryList, ref reStr))
{
logRecorder.AddDebugLog(nodeName, string.Format(" {0}MES装载错误:{1}", rfidUID, reStr));
this.db1ValsToSnd[0] = 4; //装载错误
currentTaskDescribe = string.Format(" 装载错误{0}", reStr);
logRecorder.AddDebugLog(nodeName, currentTaskDescribe);
break; //zwx,11-16
}
else
{
logRecorder.AddDebugLog(nodeName, string.Format("{0}MES装载成功", rfidUID));
}
ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
if (stepRe.ResultCode != 0)
{
this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx,11-16
}
int updateStep = 0;
if (this.nodeID == "3001")
{
updateStep = 4;
}
else
{
updateStep = 8;
}
VMResult re = MesAcc.UpdateStep(updateStep, this.rfidUID);
if (re.ResultCode != 0)
{
this.currentTaskDescribe = "更新MES步次失败," + re.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx ,11-16
}
#endregion
//自动装载都是1次装载
#region 杭可
//string sndStr = "";
//if (!hkAccess.BatteryFill(0, this.rfidUID, batteryList, ref sndStr, ref reStr))
//{
// logRecorder.AddDebugLog(nodeName, string.Format(" 装载错误:{0},发送数据：{1}", reStr, sndStr));
// this.db1ValsToSnd[0] = 4;//装载错误
// currentTaskDescribe = string.Format(" 装载错误{0}", reStr);
// break;
//}
#endregion
#region 本地数据装载
for (int i = 0; i < batteryList.Count(); i++)
{
string batteryID = batteryList[i];
if (string.IsNullOrWhiteSpace(batteryID) || (batteryID.Length < 23))
{
continue;
}
MesDBAccess.Model.ProductOnlineModel productModel = null;
if (productOnlineBll.Exists(batteryID))
{
productModel = productOnlineBll.GetModel(batteryID);
productModel.productID = batteryID;
productModel.palletID = this.rfidUID;
productModel.modifyTime = System.DateTime.Now;
productModel.processStepID = this.mesProcessStepID[0].ToString();
productModel.productCata = SysCfg.EnumProductCata.电芯.ToString();
productModel.palletBinded = true;
productModel.stationID = this.nodeID;
productModel.checkResult = "0";
if (batteryID.Length > 22)
{
productModel.batchName = batteryID.Substring(16, 6);
}
int seq = i + 1;
productModel.tag1 = seq.ToString();
int rowIndex = i / 12 + 1;
productModel.tag2 = rowIndex.ToString();
int colIndex = i - (rowIndex - 1) * 12 + 1;
productModel.tag3 = colIndex.ToString();
productModel.tag5 = "0";
if (!productOnlineBll.Update(productModel))
{
return(false);
}
}
else
{
productModel = new MesDBAccess.Model.ProductOnlineModel();
productModel.onlineTime = System.DateTime.Now;
productModel.modifyTime = System.DateTime.Now;
productModel.productID = batteryID;
productModel.palletID = this.rfidUID;
productModel.processStepID = this.mesProcessStepID[0].ToString();
productModel.productCata = SysCfg.EnumProductCata.电芯.ToString();
productModel.palletBinded = true;
productModel.stationID = this.nodeID;
productModel.checkResult = "0";
productModel.tag5 = "0";
if (batteryID.Length > 22)
{
productModel.batchName = batteryID.Substring(16, 6);
}
int seq = i + 1;
productModel.tag1 = seq.ToString();
int rowIndex = i / 12 + 1;
productModel.tag2 = rowIndex.ToString();
int colIndex = i - (rowIndex - 1) * 12 + 1;
productModel.tag3 = colIndex.ToString();
if (!productOnlineBll.Add(productModel))
{
return(false);
}
}
}
#endregion
logRecorder.AddDebugLog(nodeName, string.Format(" 装载成功{0},更新MES工步：{1}", rfidUID, updateStep));
AddProduceRecord(this.rfidUID, string.Format("装载:{0},更新MES步次{1}", nodeName, updateStep));
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
this.db1ValsToSnd[0] = 2;
break;
}
case 3:
{
currentTaskDescribe = "托盘跟电池条码数据绑定完成，等待扫码完成信号复位";
if (this.db2Vals[1] != 1)
{
break;
}
DevCmdReset();
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.已完成.ToString();
this.ctlTaskBll.Update(this.currentTask);
this.currentTask = null;
currentTaskPhase = 0;
currentTaskDescribe = "等待执行下一个任务";
//等待扫码完成
break;
}
default:
break;
}
//Console.WriteLine("TES P3");
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
if (!nodeEnabled)
{
return(true);
}
if (!devStatusRestore)
{
devStatusRestore = DevStatusRestore();
}
if (!devStatusRestore)
{
return(false);
}
if (db2Vals[0] != 2)
{
db1ValsToSnd[0] = 1;
}
//任务撤销
if (db2Vals[1] == 3 && db1ValsToSnd[1] != 3)
{
if (this.currentTask != null && this.currentTaskPhase > 0)
{
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.任务撤销.ToString();
this.currentTask.FinishTime = System.DateTime.Now;
ctlTaskBll.Update(this.currentTask);
logRecorder.AddDebugLog(this.nodeName, string.Format("分拣任务{0}撤销,托盘号：{1}", this.currentTask.TaskID, this.rfidUID));
currentTaskDescribe = "分拣任务撤销，等待任务撤销信号复位";
this.currentTask = null;
this.currentTaskPhase = 0;
}
Array.Clear(this.db1ValsToSnd, 0, this.db1ValsToSnd.Count());
db1ValsToSnd[1] = 3;//
return(true);
}
if (db1ValsToSnd[1] == 3 && db2Vals[1] != 2)
{
//任务撤销命令复位，应答也复位
db1ValsToSnd[1] = 1;
}
if (!GraspTaskRequire(ref reStr))
{
return(false);
}
if (this.currentTask == null)
{
return(true);
}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始执行分拣任务";
// int ocvProcessID = 1;//zwx,临时
List <int> ocvTestSeqIDS = new List <int>();
int testValStIndex = 2;
ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
if (stepRe.ResultCode != 0)
{
this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
break;
}
if (this.nodeID == "6002")
{
//查询MES，当前步次，是OCV2还是OCV4分拣
testValStIndex = 3;
if (stepRe.Step < 19)
{
this.db1ValsToSnd[2] = 1; //OCV2
}
else
{
this.db1ValsToSnd[2] = 2; //OCV4
}
#region 判断本地工艺步号
/*
*
* testValStIndex = 3;
* string curMesProcessID = this.productOnlineBll.GetProcessIDOfPallet(this.rfidUID);
* if (string.IsNullOrWhiteSpace(curMesProcessID))
* {
*
* this.db1ValsToSnd[2] = 1; //OCV2
* }
* else
* {
* int curSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(curMesProcessID);
* int ocv2Seq = SysCfg.SysCfgModel.stepSeqs.IndexOf("PS-70");
* if (curSeq <= ocv2Seq)
* {
*
* this.db1ValsToSnd[2] = 1; //OCV2
* }
* else
* {
*
* this.db1ValsToSnd[2] = 2; //OCV4
* }
* }*/
#endregion
}
#region 从杭可查询检测数据
/*
* if (this.nodeID == "6001")
* {
* //检测OCV1数据
* ocvTestSeqIDS.Add(1);
* }
* else if (this.nodeID == "6002")
* {
* if(this.db1ValsToSnd[2] ==1)
* {
* ocvTestSeqIDS.Add(2); //检测OCV2数据
* }
* else
* {
* ocvTestSeqIDS.Add(5);//检测OCV4数据
* }
* }
* else
* {
* //检测分容，OCV3数据
* ocvTestSeqIDS.Add(3);
* ocvTestSeqIDS.Add(4);
* }
* //查询杭可测试结果
* vals = new List<int>();
* if(SysCfg.SysCfgModel.SimMode)
* {
* for(int i=0;i<36;i++)
* {
* vals.Add(1);
* }
* }
* else
* {
* //List<int> ocvTestSeqIDS = new List<int>();
*
* if (!ocvAccess.GetCheckResult(this.rfidUID, ocvTestSeqIDS, ref vals, ref reStr))
* {
* if(db1ValsToSnd[0] != 4)
* {
* logRecorder.AddDebugLog(nodeName,string.Format("查询OCV测试结果失败,{0},{1}",this.rfidUID,reStr));
* }
* db1ValsToSnd[0] = 4;
* break;
* }
* }
*/
#endregion
//查询MES分拣数据
vals = new List <int>();
if (SysCfg.SysCfgModel.SimMode)
{
for (int i = 0; i < 36; i++)
{
vals.Add(1);
}
}
else
{
int step = 0;
if (this.nodeID == "6001")
{
step = 9;
}
else if (this.nodeID == "6002")
{
if (stepRe.Step < 14)
{
step = 13;
}
else
{
step = 19;
}
}
else
{
step = 16;
}
if (!MESGetGraspVals(step, this.rfidUID, ref vals, ref reStr))
{
this.currentTaskDescribe = reStr;
break;
}
}
//发送分拣参数
for (int i = 0; i < Math.Max(channelSum, vals.Count()); i++)
{
Int16 re = (short)vals[i];
db1ValsToSnd[testValStIndex + i] = re;
}
db1ValsToSnd[0] = 2;
AddGraspRecord(this.rfidUID, vals); //记录分拣发送详细
currentTaskDescribe = "分拣参数发送完成";
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
//等待任务完成
currentTaskDescribe = "等待分拣完成";
if (this.db2Vals[1] != 2 && this.db2Vals[1] != 4)
{
break;
}
if (this.db2Vals[1] == 4)
{
AddProduceRecord(this.rfidUID, string.Format("无需分拣模式:{0}", nodeName));
logRecorder.AddDebugLog(nodeName, string.Format("由人工处理，{0}无需挑选放行", this.rfidUID));
}
//if (db2Vals[1] == 2)
//{
// ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
// if (stepRe.ResultCode != 0)
// {
// this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
// logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
// break; //zwx,11-16
// }
//}
UpdateOnlineProductInfo(this.rfidUID);
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 3:
{
//更新MES步号
ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
if (stepRe.ResultCode != 0)
{
this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx,11-16
}
int stepUp = 0;
if (this.nodeID == "6001")
{
stepUp = 10;
}
else if (this.nodeID == "6002")
{
if (stepRe.Step <= 14)
{
stepUp = 14;
}
else
{
stepUp = 20;
}
}
else
{
stepUp = 17;
}
VMResult re = MesAcc.UpdateStep(stepUp, this.rfidUID);
if (re.ResultCode != 0)
{
this.currentTaskDescribe = "更新MES步号失败," + re.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx,11-16
}
db1ValsToSnd[1] = 2;
string grasp = "";
if (this.nodeID == "6002")
{
if (stepRe.Step < 20)
{
grasp = string.Format("OCV2 分拣完成,更新步次{0}", stepUp);
}
else
{
grasp = string.Format("OCV4 分拣完成,更新步次{0}", stepUp);
}
}
else
{
grasp = string.Format("{0} 分拣完成,更新步次{1}", nodeName, stepUp);
}
AddProduceRecord(this.rfidUID, string.Format("正常分拣:{0}", grasp));
logRecorder.AddDebugLog(nodeName, string.Format("{0},分拣完成,{1}", this.rfidUID, grasp));
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 4:
{
currentTaskDescribe = "分拣流程完成，等待分拣完成信号复位";
if (this.db2Vals[1] != 1)
{
break;
}
DevCmdReset();
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.已完成.ToString();
this.ctlTaskBll.Update(this.currentTask);
this.currentTask = null;
currentTaskPhase = 0;
currentTaskDescribe = "等待执行下一个任务";
break;
}
default:
break;
}
return(true);
}
