Exemplo n.º 1
0
        /// <summary>
        /// returns a list of movements according to Wohltmann TST: FA-Sequenz -1-
        /// </summary>
        /// <param name="SourceHook">position of roll pickup</param>
        /// <param name="TargetHook">position of roll placement</param>
        /// <param name="start_pos">actual trolley position</param>
        /// <param name="Cylinder_ID">roll on trolley</param>
        /// <returns></returns>
        public static TPlist SplitTransportOrder(Hook SourceHook, Hook TargetHook, Hook start_pos, int Cylinder_ID)
        {
            TPlist sequence = new TPlist();

            bool use_back_carrier = BauerLib.Registry.UseCarrier2;

            sequence.Append("START", start_pos);
            if (Cylinder_ID == 0 && SourceHook != null && SourceHook.IsValidTrolleyPosition())
            {
                if (SourceHook.Lift != 100)
                {
                    sequence.Append("GET", SourceHook);
                }
                else
                {
                    System.Diagnostics.Debug.WriteLine("omit get");
                }
            }
            if (TargetHook.Lift == 100 && TargetHook.Telescope == 100)
            {
                sequence.Append("target", TargetHook);
            }
            else
            {
                sequence.Append("PUT", TargetHook);
            }

            TP TP_here = sequence[0];
            TP TP_next = sequence[1];

            while (TP_here != null && TP_next != null)     // 1a
            {
                Hook here = TP_here.target;
                Hook next = TP_next.target;

                if (here.Bridge != next.Bridge)                    // 1b
                {
                    if (here.Lift != 100 || here.Telescope != 100) // 1d
                    {
                        // top before next movement possible
                        sequence.InsertAfter("top", ref TP_here, ref here);
                        here.Lift = 100; here.Telescope = 100;                                            // now here
                    }
                    if (here.Trolley != 1)                                                                // 1e
                    {
                        if (ChangingStorageSides(here, next) || next.Trolley == 1 || !use_back_carrier || // 1f
                            BauerLib.Registry.Carrier2AllowedEndBridge < here.Bridge ||
                            BauerLib.Registry.Carrier2AllowedEndBridge < next.Bridge ||
                            BauerLib.Registry.Carrier2AllowedStartBridge > here.Bridge ||
                            BauerLib.Registry.Carrier2AllowedStartBridge > next.Bridge)
                        {
                            if (here.Trolley >= 10)
                            {
                                sequence.InsertAfter("before front row", ref TP_here, ref here);
                                here.Trolley = 2;   // now here
                            }
                            sequence.InsertAfter("front row", ref TP_here, ref here);
                            here.Trolley = 1;       // now here
                        }
                        else
                        {
                            if (here.Trolley != 10)  // 1k
                            {
                                sequence.InsertAfter("back row", ref TP_here, ref here);
                                here.Trolley = 10;
                            }
                        }
                    }
                    sequence.InsertAfter("carrier", ref TP_here, ref here);
                    here.Bridge = next.Bridge;      // right bridge reached    3)
                }

                if (here.Trolley != next.Trolley)                  // 1c
                {
                    if (here.Lift != 100 || here.Telescope != 100) // 1h
                    {
                        sequence.InsertAfter("top", ref TP_here, ref here);
                        here.Lift = 100;   here.Telescope = 100;
                    }

                    if (here.Trolley >= 10 && next.Trolley == 1)
                    {
                        sequence.InsertAfter("trolley", ref TP_here, ref here);
                        here.Trolley = 2;
                    }

                    if (here.Trolley == 1 && next.Trolley >= 10)
                    {
                        sequence.InsertAfter("trolley", ref TP_here, ref here);
                        if (next.Bridge >= 6)
                        {
                            here.Trolley = 8;
                        }
                        else
                        {
                            here.Trolley = 9;
                        }
                    }

                    sequence.InsertAfter("trolley", ref TP_here, ref here);
                    here.Trolley = next.Trolley;
                }

                // lift only moves still not possible !

                //if (here.Lift != next.Lift)   // 1m
                //{
                //    sequence.InsertAfter("lift", ref TP_here, ref here);
                //    here.Lift = next.Lift;
                //}

                //if (here.Telescope != next.Telescope && (new Hook(here.GetArray) {  Telescope = next.Telescope  } != next ))
                //{
                //    sequence.InsertAfter("telescope", ref TP_here, ref here);
                //    here.Lift = next.Lift;
                //    here.Telescope = next.Telescope;
                //}

                // next while
                int next_idx = sequence.IndexOf(TP_here) + 1;
                if (next_idx < sequence.Count - 1)
                {
                    TP_here = sequence[next_idx];
                    TP_next = sequence[next_idx + 1];
                }
                else
                {
                    here = sequence[next_idx].target;

                    // add last move at the end of the sequence
                    if (here.Lift != 100 || here.Telescope != 100)   // safe top at the very end
                    {
                        sequence.InsertAfter("STOP", ref TP_next, ref next);
                        next.Lift      = 100;
                        next.Telescope = 100;
                    }

                    TP_here = null;
                    TP_next = null;
                }
            }

            if (sequence != null && sequence.Count >= 2)
            {
                TP last   = sequence[sequence.Count - 1];
                TP before = sequence[sequence.Count - 2];
                if (last.info == "target" && before.target == last.target)
                {
                    sequence.Remove(last);
                }
            }

            return(sequence);
        }
Exemplo n.º 2
0
        private void btnCheckTowerOrBridge_Click(object sender, EventArgs e)
        {
            int bridge  = 0;
            int trolley = 0;

            Unit tr = OrderManagement.FirstFreeTrolley();

            if (tr == null)
            {
                MessageBox.Show("no trolley free. check aborted");
                return;
            }

            string what = txtCheckTowerOrBridge.Text;

            if (what.Contains(","))
            {
                string[] splitted = what.Split(',');
                bridge  = int.Parse(splitted[0]);
                trolley = int.Parse(splitted[1]);

                var ordered = Main.Database.Fetch <SqlDbRack>("WHERE Order_ID<>0");
                if (ordered.Count() > 0)
                {
                    MessageBox.Show("Running orders for this tower. please wait. check aborted");
                    return;
                }
            }
            else
            {
                bridge = int.Parse(what);
            }

            if (bridge < 1 || bridge > 10)
            {
                MessageBox.Show("Wrong bridge");
                return;
            }

            var possible_hooks = Main.Database.Fetch <SqlDbRack>(
                "SELECT *, " +
                "case when telescope<10 then 1000 * (10 - lift) + telescope else 10000 * lift + telescope end as sort " +
                "FROM Rack " +
                "WHERE Order_ID=0 AND HookType=1 AND cylinder_id=0 " +
                " AND (LastGet IS NULL OR LastGet < @2) " +
                " AND (LastPut IS NULL OR LastPut < @2) " +
                " AND (Trolley<>1 AND Trolley<>10) " +
                " AND Bridge=@0 AND (Trolley=@1 OR @1=0) " +
                " ORDER BY Trolley, sort", bridge, trolley, new DateTime(2010, 1, 1));

            if (possible_hooks.Count() <= 0)
            {
                MessageBox.Show("all hooks checked or tower full of cylinders. check aborted.");
                return;
            }

            var first_hook_with_cylinder = Main.Database.Fetch <SqlDbRack>(
                "WHERE Order_ID=0 AND HookType=1 AND cylinder_id<>0 " +
                " AND Bridge=@0 AND (Trolley=@1) " +
                "ORDER BY Trolley, Lift DESC", tr.PlcPosition().Bridge, tr.PlcPosition().Trolley);

            if (first_hook_with_cylinder.Count() <= 0)
            {
                first_hook_with_cylinder = Main.Database.Fetch <SqlDbRack>(
                    "WHERE Order_ID=0 AND HookType=1 AND cylinder_id<>0 " +
                    " AND Bridge=@0 " +
                    "ORDER BY Trolley, Lift DESC", bridge, trolley);

                if (first_hook_with_cylinder.Count() <= 0)
                {
                    MessageBox.Show("no cylinder on this bridge found. check aborted.");
                    return;
                }
            }
            Hook first_cylinder_hook = null;

            foreach (var htest in first_hook_with_cylinder)
            {
                var chk = new Hook(first_hook_with_cylinder[0]);
                if (chk.Trolley == tr.PlcPosition().Trolley)
                {
                    first_cylinder_hook = chk;
                    break;
                }
            }

            if (first_cylinder_hook == null)
            {
                first_cylinder_hook = new Hook(first_hook_with_cylinder[0]);
            }
            Hook last_hook = null;
            Hook next      = new Hook(possible_hooks[0]);

            var cyl = first_cylinder_hook.Cylinder;

            var result = MovementSequencer.SplitTransportOrder(first_cylinder_hook,
                                                               next, tr.PlcPosition(), 0);

            result.Remove(result[result.Count() - 1]);

            int putted = 0;
            TP  put_remove_cylinder_too_big = null;

            foreach (var item in result)
            {
                if (item.info == "PUT" && item.target.MaxDiameter < cyl.Diameter)
                {
                    put_remove_cylinder_too_big = item;
                }
            }

            if (put_remove_cylinder_too_big != null)
            {
                result.Remove(put_remove_cylinder_too_big);
            }
            else
            {
                putted++;
            }

            MovementSequencer.SaveMovements(result, tr.Unit_ID, "new", 0);

            last_hook = next;


            foreach (var item in possible_hooks)
            {
                next = new Hook(item);
                if (next == last_hook)
                {
                    continue;
                }

                if (next.MaxDiameter < cyl.Diameter)
                {
                    continue;
                }

                MoveOrderEntry mv = new MoveOrderEntry();
                mv.ID         = MoveOrderEntry.GetNextId();
                mv.Unit_ID    = tr.Unit_ID;
                mv.MoveStatus = MoveOrderStatus.@new;
                mv.Target     = "";
                mv.Source     = last_hook.ToString();
                mv.Info       = "GET";
                mv.Insert();

                if (last_hook.Trolley != next.Trolley)
                {
                    MoveOrderEntry mvt = new MoveOrderEntry();
                    mvt.ID         = MoveOrderEntry.GetNextId();
                    mvt.Unit_ID    = tr.Unit_ID;
                    mvt.MoveStatus = MoveOrderStatus.@new;
                    mvt.Target     = new Hook(1, last_hook.Bridge, last_hook.Trolley, 100, 100).ToString();
                    mvt.Source     = "";
                    mvt.Info       = "top";
                    mvt.Insert();

                    MoveOrderEntry mvn = new MoveOrderEntry();
                    mvn.ID         = MoveOrderEntry.GetNextId();
                    mvn.Unit_ID    = tr.Unit_ID;
                    mvn.MoveStatus = MoveOrderStatus.@new;
                    mvn.Target     = new Hook(1, last_hook.Bridge, next.Trolley, 100, 100).ToString();
                    mvn.Source     = "";
                    mvn.Info       = "next";
                    mvn.Insert();
                }

                mv            = new MoveOrderEntry();
                mv.ID         = MoveOrderEntry.GetNextId();
                mv.Unit_ID    = tr.Unit_ID;
                mv.MoveStatus = MoveOrderStatus.@new;
                mv.Source     = "";
                mv.Target     = next.ToString();
                mv.Info       = "PUT";
                mv.Insert();

                putted++;
                last_hook = next;
            }

            if (putted == 0)
            {
                MessageBox.Show($"No possible hook found.\r\nThey are too small for the cylinder {cyl.Number} / {cyl.Diameter}");
            }
            else
            {
                var mv_top = new MoveOrderEntry();
                mv_top.ID         = MoveOrderEntry.GetNextId();
                mv_top.Unit_ID    = tr.Unit_ID;
                mv_top.MoveStatus = MoveOrderStatus.@new;
                mv_top.Source     = "";
                mv_top.Target     = new Hook(1, last_hook.Bridge, last_hook.Trolley, 100, 100).ToString();
                mv_top.Info       = "top";
                mv_top.Insert();

                if (putted < possible_hooks.Count())
                {
                    MessageBox.Show($"Only {putted} hooks of {possible_hooks.Count()} used.\r\nThe others are too small for the cylinder {cyl.Number} / {cyl.Diameter}");
                }
            }
        }