public string CheckVacuumStatus(EnumCellIndex CellIndex)
{
if (ClassWorkFlow.Instance.WorkMode == EnumWorkMode.空跑)
{
return("");
}
bool status = CellVacSensor[CellIndex].GetInPortStatus();
string res = "";
switch (CellIndex)
{
case EnumCellIndex.左电芯:
res += status ? "" : " 左真空";
break;
case EnumCellIndex.中电芯:
res += status ? "" : " 中真空";
break;
case EnumCellIndex.右电芯:
res += status ? "" : " 右真空";
break;
}
SortNGDataStations[CellIndex].CellData.isPickingError = !status;
return(res);
}
private void SetUnitStatus(EnumCellIndex CellIndex, EnumAirControl status)
{
switch (status)
{
case EnumAirControl.Blow:
CellVacuums[CellIndex].MainPort.SetOutPortStatus(false);
CellBlow.SetOutPortStatus(true);
for (int i = 0; i < ClassAirUnit.VACCOUNT; i++)
{
CellVacuums[CellIndex].AirPorts[i].SetOutPortStatus(true);
}
break;
case EnumAirControl.Close:
CellVacuums[CellIndex].MainPort.SetOutPortStatus(false);
for (int i = 0; i < ClassAirUnit.VACCOUNT; i++)
{
CellVacuums[CellIndex].AirPorts[i].SetOutPortStatus(false);
}
break;
case EnumAirControl.Vacuum:
CellVacuums[CellIndex].MainPort.SetOutPortStatus(true);
for (int i = 0; i < ClassAirUnit.VACCOUNT; i++)
{
CellVacuums[CellIndex].AirPorts[i].SetOutPortStatus(CellVacuums[CellIndex].AirPorts[i].PortEnable);
}
break;
}
}
private void buttonMeasOnce_Click(object sender, EventArgs e)
{
if (MotorSafetyCheck.InPositionRange(zone.AxisOutlineMeasX, ClassZone尺寸测量.EnumPointX.Start, ClassDataInfo.CELLPITCH * (int)EnumCellIndex.右电芯))
{
cellindex = EnumCellIndex.右电芯;
}
else if (MotorSafetyCheck.InPositionRange(zone.AxisOutlineMeasX, ClassZone尺寸测量.EnumPointX.Start, ClassDataInfo.CELLPITCH * (int)EnumCellIndex.中电芯))
{
cellindex = EnumCellIndex.中电芯;
}
else if (MotorSafetyCheck.InPositionRange(zone.AxisOutlineMeasX, ClassZone尺寸测量.EnumPointX.Start, ClassDataInfo.CELLPITCH * (int)EnumCellIndex.左电芯))
{
cellindex = EnumCellIndex.左电芯;
}
else
{
MessageBox.Show("尺寸测量需要先将指定工位移到相机下方。请先将要测量的工位移动到相机下方。");
return;
}
if (zone.CCDMeasDataStations[cellindex].CellData == null)
{
zone.CCDMeasDataStations[cellindex].CellData = ClassDataInfo.NewCellData();
//zone.CCDMeasDataStations[cellindex].CellData.Barcode = "TEST";
}
DoAction(sender, () =>
{
ErrorInfoWithPause res = zone.ActionOneCCDMeas(cellindex, DataComp.AddAll);
while (!zone.isCCDAllFinish)
{
Thread.Sleep(1);
}
zone.CCDMeasDataStations[cellindex].CellData = zone.BufferDatas[(int)cellindex];
return(res);
});
}
private void AsyncStartSerialReading(EnumCellIndex index, HardwareSerialProtocolName protocol, DataComp NeedComp)
{
if (_serialReading != null)
{
_serialReading.BeginInvoke(index, protocol, NeedComp, SerialReadingAsyncReturn, _serialReading);
}
}
private void buttonLoadStd_Click(object sender, EventArgs e)
{
if (!CheckOption())
{
return;
}
EnumCellIndex index = (EnumCellIndex)Enum.Parse(typeof(EnumCellIndex), comboBoxStdPosition.Text);
zone.ActionToMeasPos(index);
}
private void buttonOpen_Click(object sender, EventArgs e)
{
if (!CheckOption())
{
return;
}
EnumCellIndex index = (EnumCellIndex)Enum.Parse(typeof(EnumCellIndex), comboBoxStdPosition.Text);
zone.CellVacuums[index].SetOutPortStatus(true);
zone.CellBlow.SetOutPortStatus(false);
}
public void AirControl(EnumCellIndex CellIndex, EnumAirControl status)
{
if (ClassWorkFlow.Instance.WorkMode == EnumWorkMode.空跑)
{
return;
}
if (status == EnumAirControl.None)
{
return;
}
SetUnitStatus(CellIndex, status);
}
public void AirControl(EnumCellIndex CellIndex, EnumAirControl status)
{
if (ClassWorkFlow.Instance.WorkMode == EnumWorkMode.空跑)
{
return;
}
if (status == EnumAirControl.None)
{
return;
}
CellVacuums[CellIndex].SetUnitStatus(status == EnumAirControl.Vacuum);
CellBlow[CellIndex].SetOutPortStatus(status == EnumAirControl.Blow);
}
private void GetData(EnumCellIndex index, string Data, DataComp NeedComp)
{
double temp;
ClassCommonSetting.ProgramLog(LogFile.Level.Info, "测厚", $"{index}测厚GetData得到的数据：{Data}");
if (!double.TryParse(Data.Replace("?", ""), out temp))
{
ClassCommonSetting.ProgramLog(LogFile.Level.Info, "测厚", "GetData得到的数据转换为double失败，数据没有处理");
return;
}
ThicknessDataStations[index].CellData.Data.CellThickness.Value = temp;// double.Parse(Data.Replace("?", ""));
if (NeedComp != DataComp.NoComp && ClassCommonSetting.SysParam.CurrentUsedGauge != null)
{
double reference = 0;
double slope = 0, intercept = 0;
bool enable = false;
switch (index)
{
case EnumCellIndex.中电芯:
reference = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessMeasRefMid;
slope = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessMidLinear.Slope;
intercept = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessMidLinear.Intercept;
enable = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessMidLinear.Enable;
break;
case EnumCellIndex.右电芯:
reference = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessMeasRefRight;
slope = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessRightLinear.Slope;
intercept = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessRightLinear.Intercept;
enable = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessRightLinear.Enable;
break;
case EnumCellIndex.左电芯:
reference = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessMeasRefLeft;
slope = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessLeftLinear.Slope;
intercept = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessLeftLinear.Intercept;
enable = ClassCommonSetting.SysParam.CurrentUsedGauge.ThicknessLeftLinear.Enable;
break;
}
if ((NeedComp & DataComp.AddRef) != DataComp.NoComp)
{
ThicknessDataStations[index].CellData.Data.CellThickness.Value = reference - ThicknessDataStations[index].CellData.Data.CellThickness.Value;
}
if ((NeedComp & DataComp.AddComp) != DataComp.NoComp && enable)
{
ThicknessDataStations[index].CellData.Data.CellThickness.Value = ThicknessDataStations[index].CellData.Data.CellThickness.Value * slope + intercept;
}
}
ClassCommonSetting.ProgramLog(LogFile.Level.Info, "测厚", $"获取原始数据{temp}，最终数据{ThicknessDataStations[index].CellData.Data.CellThickness.Value:0.000}");
ThicknessDataStations[index].Refresh();
}
public ErrorInfoWithPause ActionToMeasPos(EnumCellIndex cell)
{
ErrorInfoWithPause res = null;
while (!AxisOutlineMeasX.MoveTo(EnumPointX.Start, true, ClassDataInfo.CELLPITCH * (int)cell))
//return DispMotionError(AxisOutlineMeasX, cell);
{
res = DispMotionError(AxisOutlineMeasX, cell);
if (res != null)
{
return(res);
}
}
return(null);
}
public ErrorInfoWithPause ActionOneCCDMeas(EnumCellIndex cellindex, DataComp NeedComp)
{
if (CCDMeasDataStations[cellindex].CellData != null)
{
if (ClassWorkFlow.Instance.WorkMode != EnumWorkMode.空跑)
{
Comps[(int)cellindex] = NeedComp;
SnapShot((int)cellindex, CCDMeasDataStations[cellindex].CellData.Barcode);
}
else
{
TimeClass.Delay(400);
MeasDone[(int)cellindex] = true;
}
}
return(null);
}
protected string StartSerialReading(EnumCellIndex index, HardwareSerialProtocolName protocol, DataComp NeedComp)
{
string Data = "";
int i = (int)index;
ReadDone[i] = false;
string res = StartSerialReading(SerialPort[i], HardwareSerialProtocolName.ThicknessRead, ref Data);
if (res != "")
{
ClassErrorHandle.ShowError("读取测厚数据", String.Format("读取{0}测量数据出错：{1}", index, res), ErrorLevel.Error);
}
else
{
GetData(index, Data, NeedComp);
ReadDone[i] = true;
}
ReadDone[i] = true;
return(res);
}
private void buttonStartMeasCali_Click(object sender, EventArgs e)
{
int index;
string temp = "";
switch (comboBoxStdType.Text)
{
case "大": temp = "Big"; break;
case "中": temp = "Middle"; break;
case "小": temp = "Small"; break;
}
labelStatus.Text = "";
if (!CheckOption())
{
return;
}
EnumCellIndex stdindex = (EnumCellIndex)Enum.Parse(typeof(EnumCellIndex), comboBoxStdPosition.Text);
bool res = false;
if (!optionBoxFromFile.Checked)
{
ClassCommonSetting.SocketToAOI.SendCommandCamLive(false);
index = (int)stdindex;
zone.CCDMeasDataStations[stdindex].CellData = ClassDataInfo.NewCellData();
zone.CCDMeasDataStations[stdindex].CellData.Barcode = ClassCommonSetting.SysParam.CurrentProductParam.UseGauge + temp + "Standard";
zone.MeasDone[(int)stdindex] = false;
zone.BufferDatas[(int)stdindex] = zone.CCDMeasDataStations[(int)stdindex].CellData;
zone.CellVacuums[stdindex].SetOutPortStatus(true);
TimeClass.Delay(500);
res = DoAction(sender, () => { return(zone.ActionOneCCDMeas(stdindex, DataComp.AddComp)); }) == null;
if (!res)
{
return;
}
while (!zone.MeasDone[(int)stdindex])
{
Application.DoEvents();
}
}
else
{
index = 3;
res = DoAction(sender, () => { return(zone.MeasPicture(true)); }) == null;
}
if (res)
{
DataRow newrow = DT.NewRow();
newrow[colType] = comboBoxStdType.Text;
////Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.CellWidth, ref zone.BufferDatas[index].Data.CellWidth, StdErr, selectBoxYEnable.Checked);
Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.CellLength, ref zone.BufferDatas[index].Data.CellLength, StdErr, true);
////Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.AlTabDistance, ref zone.BufferDatas[index].Data.AlTabDistance, StdErr, selectBoxYEnable.Checked);
////Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.NiTabDistance, ref zone.BufferDatas[index].Data.NiTabDistance, StdErr, selectBoxYEnable.Checked);
Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.AlTabLength, ref zone.BufferDatas[index].Data.AlTabLength, StdErr, true);
Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.NiTabLength, ref zone.BufferDatas[index].Data.NiTabLength, StdErr, true);
////Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.TabDistance, ref zone.BufferDatas[index].Data.TabDistance, StdErr, selectBoxYEnable.Checked);
////Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.AlSealantHeight, ref zone.BufferDatas[index].Data.AlSealantHeight, StdErr, selectBoxXEnable.Checked);
////Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.NiSealantHeight, ref zone.BufferDatas[index].Data.NiSealantHeight, StdErr, selectBoxXEnable.Checked);
////Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.ShoulderWidth, ref zone.BufferDatas[index].Data.ShoulderWidth, StdErr, selectBoxYEnable.Checked);
newrow[colCellWidth] = zone.BufferDatas[index].Data.CellWidth.Value.ToString("0.000");
newrow[colCellLength] = zone.BufferDatas[index].Data.CellLength.Value.ToString("0.000");
newrow[colAlTabDist] = zone.BufferDatas[index].Data.AlTabDistance.Value.ToString("0.000");
newrow[colNiTabDist] = zone.BufferDatas[index].Data.NiTabDistance.Value.ToString("0.000");
newrow[colAlTabLen] = zone.BufferDatas[index].Data.AlTabLength.Value.ToString("0.000");
newrow[colNiTabLen] = zone.BufferDatas[index].Data.NiTabLength.Value.ToString("0.000");
newrow[colTabDist] = zone.BufferDatas[index].Data.TabDistance.Value.ToString("0.000");
newrow[colAlSealantHi] = zone.BufferDatas[index].Data.AlSealantHeight.Value.ToString("0.000");
newrow[colNiSealantHi] = zone.BufferDatas[index].Data.NiSealantHeight.Value.ToString("0.000");
newrow[colShoulderWidth] = zone.BufferDatas[index].Data.ShoulderWidth.Value.ToString("0.000");
DT.Rows.Add(newrow);
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.CellWidth, ref zone.BufferDatas[index].Data.CellWidth, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colCellWidth.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colCellWidth.Caption].Style.ForeColor = Color.Yellow;
}
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.CellLength, ref zone.BufferDatas[index].Data.CellLength, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colCellLength.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colCellLength.Caption].Style.ForeColor = Color.Yellow;
}
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.AlTabDistance, ref zone.BufferDatas[index].Data.AlTabDistance, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colAlTabDist.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colAlTabDist.Caption].Style.ForeColor = Color.Yellow;
}
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.NiTabDistance, ref zone.BufferDatas[index].Data.NiTabDistance, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colNiTabDist.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colNiTabDist.Caption].Style.ForeColor = Color.Yellow;
}
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.AlTabLength, ref zone.BufferDatas[index].Data.AlTabLength, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colAlTabLen.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colAlTabLen.Caption].Style.ForeColor = Color.Yellow;
}
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.NiTabLength, ref zone.BufferDatas[index].Data.NiTabLength, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colNiTabLen.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colNiTabLen.Caption].Style.ForeColor = Color.Yellow;
}
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.TabDistance, ref zone.BufferDatas[index].Data.TabDistance, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colTabDist.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colTabDist.Caption].Style.ForeColor = Color.Yellow;
}
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.AlSealantHeight, ref zone.BufferDatas[index].Data.AlSealantHeight, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colAlSealantHi.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colAlSealantHi.Caption].Style.ForeColor = Color.Yellow;
}
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.NiSealantHeight, ref zone.BufferDatas[index].Data.NiSealantHeight, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colNiSealantHi.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colNiSealantHi.Caption].Style.ForeColor = Color.Yellow;
}
if (!Cst.Struct_DataInfo.CheckData(comboBoxStdType.Text, _ProdCellDataSpec.ShoulderWidth, ref zone.BufferDatas[index].Data.ShoulderWidth, StdErr))
{
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colShoulderWidth.Caption].Style.BackColor = Color.Red;
dataGridView1.Rows[DT.Rows.Count - 1].Cells[colShoulderWidth.Caption].Style.ForeColor = Color.Yellow;
}
}
//zone.CCDMeasDataStations[stdindex].CellData = null;
//zone.CellVacuums[stdindex].SetOutPortStatus(false);
}
private void buttonLoadCell_Click(object sender, EventArgs e)
{
bool temp;
EnumCellIndex index = EnumCellIndex.右电芯;
buttonRelease_Click(sender, e);
if (MessageBox.Show("确认顶峰，测厚和CCD测量工位上没有其他电芯或标准块。确认后点\"确定\"按钮。取消则点\"取消\"按钮。", "", MessageBoxButtons.OKCancel, MessageBoxIcon.Information) == DialogResult.Cancel)
{
return;
}
MessageBox.Show("将物料放置在顶封工位" + index.ToString() + "的位置。放置好后点击\"确定\"按钮进行加载。");
for (int i = 0; i < ClassBaseWorkZone.CELLCOUNT; i++)
{
ClassWorkZones.Instance.WorkZone顶封边定位.TopAlignDataStations[i].CellData = null;
ClassWorkZones.Instance.WorkZone厚度测量.ThicknessDataStations[i].CellData = null;
}
ClassWorkZones.Instance.WorkZone顶封边定位.TopAlignDataStations[index].CellData = ClassDataInfo.NewCellData();
//CCD移动到放料位
if (DoAction(sender, () =>
{
return(zone.ActionToGetPart(false));
}) != null)
{
return;
}
//顶封位定位
if (DoAction(sender, ClassWorkZones.Instance.WorkZone顶封边定位.ActionAlign) != null)
{
return;
}
//顶封位放开
if (DoAction(sender, ClassWorkZones.Instance.WorkZone顶封边定位.ActionRelease) != null)
{
return;
}
zone.AxisOutlineMeasX.WaitStop(ClassErrorHandle.TIMEOUT);
//传送机械手从顶封位取料
if (DoAction(sender, () =>
{
return(ClassWorkZones.Instance.WorkZone传送机械手.ActionStartLoad(out temp, ClassWorkZones.Instance.DoTransPNPLoad, ClassWorkZones.Instance.AfterTransPNPLoad));
}) != null)
{
return;
}
//传送机械手放料到测厚位
if (DoAction(sender, () =>
{
return(ClassWorkZones.Instance.WorkZone传送机械手.ActionStartUnload(ClassWorkZones.Instance.DoTransPNPUnload, ClassWorkZones.Instance.AfterTransPNPUnload));
}) != null)
{
return;
}
//传送机械手从测厚位取料
if (DoAction(sender, () =>
{
return(ClassWorkZones.Instance.WorkZone传送机械手.ActionStartLoad(out temp, ClassWorkZones.Instance.DoTransPNPLoad, ClassWorkZones.Instance.AfterTransPNPLoad));
}) != null)
{
return;
}
//传送机械手放料到CCD测量位
if (DoAction(sender, () =>
{
return(ClassWorkZones.Instance.WorkZone传送机械手.ActionStartUnload(ClassWorkZones.Instance.DoTransPNPUnload, ClassWorkZones.Instance.AfterTransPNPUnload));
}) != null)
{
return;
}
//CCD放物料工位移动到检测位
if (DoAction(sender, () =>
{
return(zone.ActionToMeasPos(index));
}) != null)
{
return;
}
MessageBox.Show("物料加载完毕。");
}
