private void GenerateCustomSurfaceNextButton_Click(object sender, EventArgs e)
{
//FunctionWise.isSurfaceUserDefined = true;
FunctionWise.initializeCustomSurfaceCoodinates(xValues, zValues);
ToolInitialPositionForm toolInitialPositionForm = new ToolInitialPositionForm(preForm, null, SurfaceType.customSurface);
toolInitialPositionForm.Show();
this.preForm.Hide();
this.Hide();
this.Close();
}
private void displayToolProfile_Click(object sender, EventArgs e)
{
if (dataValidation())
{
FunctionWise.isDisplayProfile = true;
FunctionWise.initializeToolGeometryParametresForGeneralMillingTool(double.Parse(d.Text), double.Parse(r.Text), double.Parse(r_r.Text), double.Parse(r_z.Text), double.Parse(alpha.Text), double.Parse(beta.Text), double.Parse(h.Text), double.Parse(helixAngle.Text), double.Parse(rakeAngle.Text), int.Parse(noOfFlutes.Text), toolType, constHelix.Checked);
double del_z = 0.1;
double del_phi = 5; // degrees
FunctionWise.machiningParametersInitialization(1, 0, 1, del_z, del_phi);
FunctionWise.descritizationOfMultipleTool();
}
}
private void getSurfaceRoughnessButton_Click(object sender, EventArgs e)
{
FunctionWise.initializeLeadAndTilt(double.Parse(lead.Text), double.Parse(tilt.Text));
FunctionWise.initializeStepOver(followingCut.Checked, double.Parse(stepOver.Text));
if (double.IsNaN(FunctionWise.getSurfaceRoughness()))
{
MessageBox.Show("Stepover value is too large (Stepover cannot be greater than diameter of the tool)");
}
else
{
MessageBox.Show("Surface Roughness for tilt " + tilt.Text + ", and stepover " + stepOver.Text + ", is " + Math.Round(FunctionWise.getSurfaceRoughness(), 4) + " mm");
}
}
public void getBestLeadAndTilt()
{
button1.Hide();
finalLabel.Hide();
double FminForDifferentLeadAndTilts = double.MaxValue;
double lBest = 0;
double tBest = 0;
int lmin = int.Parse(leadMin.Text);
int lmax = int.Parse(leadMax.Text);
int tmin = int.Parse(tiltMin.Text);
int tmax = int.Parse(tiltMax.Text);
progressBar1.Maximum = (int)((lmax - lmin + 1) * (tmax - tmin + 1));
int count = 0;
for (int l = lmin; l <= lmax; l++)
{
for (int t = tmin; t <= tmax; t++)
{
count++;
FunctionWise.initializeLeadAndTilt(l, t);
FunctionWise.descritizationOfMultipleTool(); // Not writing descritezation in getFmax Function because tool geometry is fixed
dynamicLabel.Text = "Calculating Fmax for lead = " + l + " degrees and tilt = " + t + " degrees";
double Fmax = FunctionWise.getFmax(time);
maximumForceForLeadTilt.Text = "Maximum Force for the and lead and tilt = " + Math.Round(Fmax, 2) + " N";
progressBar1.Value = count;
if (FminForDifferentLeadAndTilts > Fmax)
{
FminForDifferentLeadAndTilts = Fmax;
leadTiltForMimimumForces.Text = "Best combination till now is lead = " + l + " , tilt = " + t;
minForceTIllNow.Text = "Minimum value of force till now = " + Math.Round(Fmax, 2) + " N";
Update();
lBest = l;
tBest = t;
}
this.Update();
}
}
finalLabel.Text = "Lead = " + lBest + " degrees and Tilt = " + tBest + " degrees for minimum forces";
button1.Show();
finalLabel.Show();
dynamicLabel.Hide();
progressBar1.Hide();
leadTiltForMimimumForces.Hide();
maximumForceForLeadTilt.Hide();
minForceTIllNow.Hide();
this.Update();
}
private void toolInitialPositionNext_Click_1(object sender, EventArgs e)
{
if (dataValidation())
{
FunctionWise.machiningParametersInitialization(double.Parse(verticalFeed.Text), double.Parse(horizonatalFeed.Text), double.Parse(rpm.Text), double.Parse(del_z.Text), double.Parse(del_phi.Text));
FunctionWise.initializationSurfaceParameters(double.Parse(depth.Text), double.Parse(xMargin.Text), double.Parse(yMargin.Text), double.Parse(alpha.Text), double.Parse(beta.Text), double.Parse(stepSize.Text), surface);
TaskSelectionForm.initializeRPMandFeed(double.Parse(rpm.Text), Math.Sqrt(Math.Pow(double.Parse(verticalFeed.Text), 2) + Math.Pow(double.Parse(horizonatalFeed.Text), 2)));
TaskSelectionForm taskSelectionForm = new TaskSelectionForm(this);
taskSelectionForm.Show();
this.nextForm = taskSelectionForm;
//TaskSelectionForm.rpm = double.Parse(rpm.Text);
//TaskSelectionForm.feedRate = Math.Sqrt(Math.Pow(double.Parse(verticalFeed.Text),2)+ Math.Pow(double.Parse(horizonatalFeed.Text), 2));
this.Hide();
//FunctionWise.MainOfLogic();
}
}
private void toolParameterNextButton_Click(object sender, EventArgs e)
{
if (dataValidation())
{
if (this.nextForm == null)
{
SelectWorkpieceProfileForm selectSurfaceForm = new SelectWorkpieceProfileForm(this);
selectSurfaceForm.Show();
this.nextForm = selectSurfaceForm;
}
else
{
this.nextForm.Show();
}
this.Hide();
FunctionWise.initializeToolGeometryParametresForGeneralMillingTool(double.Parse(d.Text), double.Parse(r.Text), double.Parse(r_r.Text), double.Parse(r_z.Text), double.Parse(alpha.Text), double.Parse(beta.Text), double.Parse(h.Text), double.Parse(helixAngle.Text), double.Parse(rakeAngle.Text), int.Parse(noOfFlutes.Text), toolType, constHelix.Checked);
//FunctionWise.toolParametersInitialization(double.Parse(d.Text), double.Parse(h.Text), double.Parse(helixAngle.Text), double.Parse(rakeAngle.Text), int.Parse(noOfFlutes.Text));
}
}
private void taskButton_Click(object sender, EventArgs e)
{
if (dataValidation())
{
if (exportToExcel.Checked)
{
saveFileDialog1.Filter = "Excel Spreadsheet|*.xls";
saveFileDialog1.FileName = (taskSimulateForces.Checked) ? "FCN data till time " + time.Text + " for lead " + lead.Text + " and tilt " + tilt.Text : "Cutting Zone at time " + time.Text + " for lead " + lead.Text + " and tilt " + tilt.Text;
saveFileDialog1.Title = "Export file at";
if (saveFileDialog1.ShowDialog() == System.Windows.Forms.DialogResult.OK)
{
FunctionWise.locationOfExport = saveFileDialog1.FileName;
FunctionWise.isExportExcelSheet = true;
}
}
if (taskSimulateForces.Checked == true)
{
FunctionWise.initializeLeadAndTilt(double.Parse(lead.Text), double.Parse(tilt.Text));
FunctionWise.initializeStepOver(followingCut.Checked, double.Parse(stepOver.Text));
FunctionWise.plotGraphs(double.Parse(time.Text));
}
if (taskLeadTiltAngle.Checked == true)
{
FunctionWise.initializeStepOver(followingCut.Checked, double.Parse(stepOver.Text));
FindLeadAndTiltForm output = new FindLeadAndTiltForm(double.Parse(time.Text));
//output.Parent = this;
output.Show();
}
if (taskDisplayCuttingZone.Checked == true)
{
FunctionWise.initializeLeadAndTilt(double.Parse(lead.Text), double.Parse(tilt.Text));
FunctionWise.initializeStepOver(followingCut.Checked, double.Parse(stepOver.Text));
FunctionWise.simulateEngagementRegion(double.Parse(time.Text));
}
}
}
