//出库后任务处理，通知物流线是空筐还是满筐
private bool AsrsOutTaskBusiness(AsrsControl.AsrsPortalModel outPort, CtlDBAccess.Model.ControlTaskModel task, ref string reStr)
{
try
{
if (task == null)
{
reStr = "任务为空";
return(false);
}
if (task.TaskType == (int)SysCfg.EnumAsrsTaskType.产品出库)
{
outPort.Db1ValsToSnd[1] = 2;
}
else if (task.TaskType == (int)SysCfg.EnumAsrsTaskType.空筐出库)
{
outPort.Db1ValsToSnd[1] = 1;
}
if (!outPort.NodeCmdCommit(true, ref reStr))
{
reStr = string.Format("出库站台{0}状态'出库完成'提交失败", outPort.PortSeq);
return(false);
}
System.Threading.Thread.Sleep(500);
return(true);
}
catch (Exception ex)
{
reStr = ex.ToString();
return(false);
}
}
private void OnSave()
{
MesDBAccess.BLL.AsrsPortBufferBll portBufBll = new AsrsPortBufferBll();
if (!portNameMap.Keys.Contains(this.comboBoxPortin.Text))
{
MessageBox.Show("不存在的入库口");
return;
}
string portID = portNameMap[this.comboBoxPortin.Text];
AsrsPortalModel asrsPort = GetPortByID(portID);
if (asrsPort == null)
{
MessageBox.Show("不存在的入库口对象");
return;
}
AsrsPortBufferModel bufModel = portBufBll.GetModel(portID);
if (bufModel == null)
{
MessageBox.Show("数据库不存在该入口对象ID：" + portID);
return;
}
string strPallets = "";
asrsPort.PalletBuffer.Clear();
for (int i = 0; i < this.listBoxPallet.Items.Count; i++)
{
asrsPort.PushPalletID(this.listBoxPallet.Items[i].ToString());
if (i == (this.listBoxPallet.Items.Count - 1))
{
strPallets += this.listBoxPallet.Items[i].ToString();
}
else
{
strPallets += this.listBoxPallet.Items[i].ToString() + ",";
}
}
bufModel.palletBuffers = strPallets;
portBufBll.Update(bufModel);
}
private bool AsrsOutTaskBusiness(AsrsControl.AsrsPortalModel outPort, AsrsControl.AsrsTaskParamModel taskParam, ref string reStr)
{
try
{
outPort.Db1ValsToSnd[1] = (short)taskParam.CellPos1.Row;
if (!outPort.NodeCmdCommit(true, ref reStr))
{
reStr = string.Format("出库站台{0}状态'出库完成'提交失败", outPort.PortSeq);
return(false);
}
System.Threading.Thread.Sleep(500);
return(true);
}
catch (Exception ex)
{
reStr = ex.ToString();
return(false);
}
}
private bool AsrsOutportBusiness(AsrsControl.AsrsPortalModel port, ref string reStr)
{
try
{
if (port.PortCata == 2)
{
//出口，无板时，出库完成信号复位
if (port.Db2Vals[0] == 2) //无板时，DB1复位
{
// port.DevCmdReset();
port.Db1ValsToSnd[0] = 1;
port.Db1ValsToSnd[1] = 0;
}
}
return(true);
}
catch (Exception ex)
{
reStr = ex.ToString();
return(false);
}
}
public override bool ExeBusiness(ref string reStr)
{
if (!devStatusRestore)
{
devStatusRestore = DevStatusRestore();
}
if (db2Vals[0] == 1)
{
currentTaskPhase = 0;
Array.Clear(this.db1ValsToSnd, 0, this.db1ValsToSnd.Count());
rfidUID = string.Empty;
currentTaskDescribe = "等待新的任务";
//return true;
}
//if(db1ValsToSnd[0] >1) //分流完成后
//{
// return true;
//}
if (db2Vals[0] == 2)
{
if (currentTaskPhase == 0)
{
currentTaskPhase = 1;
}
}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始读RFID";
this.rfidUID = "";
if (SysCfg.SysCfgModel.UnbindMode)
{
this.rfidUID = System.Guid.NewGuid().ToString();
}
else
{
if (SysCfg.SysCfgModel.SimMode || SysCfg.SysCfgModel.RfidSimMode)
{
this.rfidUID = this.SimRfidUID;
}
else
{
this.rfidUID = this.barcodeRW.ReadBarcode();
}
}
if (string.IsNullOrWhiteSpace(this.rfidUID))
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读料框条码失败");
}
this.db1ValsToSnd[0] = barcodeFailedStat;
break;
}
this.rfidUID = this.rfidUID.Trim(new char[] { '\0', '\r', '\n', '\t', ' ' });
string palletPattern = @"^[a-z|A-Z|0-9]{4}TP[0-9]{4,}";
if (!Regex.IsMatch(this.rfidUID, palletPattern))
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读料框条码不符合规则，" + this.rfidUID);
this.currentTaskDescribe = "读料框条码不符合规则，" + this.rfidUID;
}
this.db1ValsToSnd[0] = barcodeFailedStat;
break;
}
/*
* //检测是否跟库里有重码
* string[] houseNames = new string[] { AsrsModel.EnumStoreHouse.A1库房.ToString(), AsrsModel.EnumStoreHouse.A2库房.ToString(),
* AsrsModel.EnumStoreHouse.B1库房.ToString(), AsrsModel.EnumStoreHouse.C1库房.ToString(),AsrsModel.EnumStoreHouse.C2库房.ToString(),AsrsModel.EnumStoreHouse.C3库房.ToString() };
* foreach (string houseName in houseNames)
* {
* string cellIn = AsrsResManage.IsProductCodeInStore(houseName, this.rfidUID, ref reStr);
* if (!string.IsNullOrWhiteSpace(cellIn))
* {
* if (this.db1ValsToSnd[0] != 3)
* {
* currentTaskDescribe = string.Format("条码异常，条码{0}已经在库房{1},库位{2}", this.rfidUID.Length.ToString(), houseName, cellIn);
* logRecorder.AddDebugLog(nodeName, currentTaskDescribe);
* }
* this.db1ValsToSnd[0] = 3;
* return true;
* }
* }*/
logRecorder.AddDebugLog(this.nodeName, "读到托盘号:" + this.rfidUID);
this.currentTaskPhase++;
break;
}
case 2:
{
//分流
currentTaskDescribe = "等待分流";
int switchRe = 0;
int step = 0;
if (!MesAcc.GetStep(this.rfidUID, out step, ref reStr))
{
currentTaskDescribe = "查询MES工步失败:" + reStr;
break;
}
if (this.nodeID == "4001")
{
if (step == 0)
{
currentTaskDescribe = string.Format("{0} 入库分流失败，步号为0，禁止入库", this.rfidUID);
if (this.db1ValsToSnd[0] != 4)
{
logRecorder.AddDebugLog(nodeName, string.Format("{0} 入库分流失败，步号为0，禁止入库", this.rfidUID));
}
this.db1ValsToSnd[0] = 4; //
break;
}
}
if (this.nodeID == "4004")
{
step = 5;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
if (this.nodeID == "4005")
{
step = 6;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
if (this.nodeID == "4006")
{
if (step > 0)
{
if (step >= 11)
{
step = 0;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
else if (step != 10)
{
step = 10;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
}
}
FlowPathModel switchPath = FindFirstValidPath(this.rfidUID, ref reStr);
if (switchPath == null)
{
switchRe = 0; //无可用路径，等待
this.db1ValsToSnd[0] = (short)switchRe;
this.currentTaskDescribe = reStr;
break;
}
else
{
CtlNodeBaseModel node = switchPath.NodeList[0];
if (this.nodeID == "4004")
{
AsrsControl.AsrsPortalModel port = (node as AsrsControl.AsrsPortalModel);
if (port == null)
{
break;
}
AsrsModel.CellCoordModel requireCell = null;
AsrsControl.AsrsCtlModel asrsCtl = port.AsrsCtl;
AsrsInterface.IAsrsManageToCtl asrsResManage = port.AsrsCtl.AsrsResManage;
string logicArea = "通用分区";
if (dlgtGetLogicArea != null)
{
logicArea = dlgtGetLogicArea(this.rfidUID, asrsCtl, step);
}
if (string.IsNullOrWhiteSpace(logicArea))
{
this.currentTaskDescribe = string.Format("{0} 检索货区失败,未配置", this.rfidUID);
break;
}
// AsrsModel.EnumLogicArea logicArea = (AsrsModel.EnumLogicArea)Enum.Parse(typeof(AsrsModel.EnumLogicArea), SysCfg.SysCfgModel.asrsStepCfg.AsrsAreaSwitch(step));
if (!asrsResManage.CellRequire(asrsCtl.HouseName, logicArea, ref requireCell, ref reStr))
{
Console.WriteLine("{0}申请库位失败,{1}", nodeName, reStr);
break;
}
if (requireCell.Row == 1)
{
switchRe = 2;
asrsCtl.SetAsrsCheckinRow(requireCell.Row);
}
else if (requireCell.Row == 2)
{
switchRe = 3;
asrsCtl.SetAsrsCheckinRow(requireCell.Row);
}
else
{
break;
}
logRecorder.AddDebugLog(nodeName, string.Format("{0}锁定分容库位第{1}排", this.rfidUID, requireCell.Row));
}
else
{
switchRe = switchPath.PathSeq + 1;
}
this.db1ValsToSnd[0] = (short)switchRe;
/*
* if(this.nodeID=="4006") //OCV后入库分流时，把条码后4位以整形发给PLC
* {
* this.db1ValsToSnd[1] = short.Parse(this.rfidUID.Substring(this.rfidUID.Length - 4, 4));
* }*/
if (node.GetType().ToString() == "AsrsControl.AsrsPortalModel")
{
(node as AsrsControl.AsrsPortalModel).PushPalletID(this.rfidUID);
}
string logStr = string.Format("{0}分流，进入{1}", this.rfidUID, switchPath.NodeList[0].NodeName);
logRecorder.AddDebugLog(nodeName, logStr);
AddProduceRecord(this.rfidUID, logStr);
if (this.nodeID == "4001")
{
if (step >= 4)
{
step = 0;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
}
}
this.currentTaskPhase++;
break;
}
case 3:
{
currentTaskDescribe = "分流完成";
break;
}
default:
break;
}
return(true);
}
/// <summary>
/// 空筐出库请求处理
/// </summary>
private void EmptyPalletOutputRequire()
{
AsrsCtlModel asrsHouse = asrsCtls[0];
AsrsPortalModel emptyPalletOutport = asrsHouse.GetPortByDeviceID("2003");
if (emptyPalletOutport.Db2Vals[1] == 1)
{
//出口有框，禁止出库
return;
}
if (emptyPalletOutport.Db1ValsToSnd[0] == 2)
{
return;
}
if (emptyPalletOutport.Db2Vals[0] != 3)
{
return;
}
bool exitFlag = false;
int row = 2, col = 21, layer = 6; //要查询得到
int r = 1, c = 1, L = 1;
for (r = 1; r < row + 1; r++)
{
if (exitFlag)
{
break;
}
for (c = 1; c < col + 1; c++)
{
if (exitFlag)
{
break;
}
for (L = 1; L < layer + 1; L++)
{
CellCoordModel cell = new CellCoordModel(r, c, L);
EnumCellStatus cellStoreStat = EnumCellStatus.空闲;
EnumGSTaskStatus cellTaskStat = EnumGSTaskStatus.完成;
if (!this.asrsResourceManage.GetCellStatus(asrsHouse.HouseName, cell, ref cellStoreStat, ref cellTaskStat))
{
continue;
}
if (cellStoreStat == EnumCellStatus.空料框 && cellTaskStat != EnumGSTaskStatus.锁定)
{
if (asrsHouse.GenerateOutputTask(cell, null, SysCfg.EnumAsrsTaskType.空筐出库, true))
{
exitFlag = true;
emptyPalletOutport.Db1ValsToSnd[0] = 2;
string reStr = "";
if (!emptyPalletOutport.NodeCmdCommit(true, ref reStr))
{
logRecorder.AddDebugLog(emptyPalletOutport.NodeName, "发送命令失败" + reStr);
}
else
{
return;
}
break;
}
}
}
}
}
}
