private void btnDcForSfcEx_Click(object sender, EventArgs e)
{
MESRes mesRes;
SprayingInfo info = new SprayingInfo();
info.strSprayingPressure = tbSprayingPressure.Text;
info.strSprayingTime = tbSprayingTime.Text;
info.strDryingPressure = tbDryingPressure.Text;
info.strDryingTime = tbDryingTime.Text;
info.strBlowingResidualFluidTime = tbBlowingTime.Text;
info.strOilTemp = tbOilTemperature.Text;
tbMesRes.Clear();
mesRes = MainModule.formMain.mes.DataCollectForSfcEx(tbBarcode2.Text.Trim(), info);
if (mesRes.bSuccess)
{
if ([email protected] == 0) //进站校验通过
{
tbMesRes.Text = "调用成功！\r\n电芯数据上载成功！\r\n" + "code : " + [email protected]() + "\r\n" +
[email protected];
}
else
{
tbMesRes.Text = "调用成功！\r\n电芯数据上载失败！\r\n" + "code : " + [email protected]() + "\r\n" +
[email protected];
}
}
else
{
tbMesRes.Text = "调用失败！";
}
}
public override void Process()
{
if (taskInfo.bTaskAlarm || MainModule.alarmManage.IsAlarm || IOManage.bEStop || !MainModule.formMain.bRunFlag)
{
taskInfo.iTaskStep = MainModule.formMain.macHomeSta != MacHomeSta.Reseted ? 0 : taskInfo.iTaskStep;
taskInfo.bTaskAlarm = MainModule.formMain.bClrFlag ? false : taskInfo.bTaskAlarm;
taskInfo.bTaskFinish = false;
taskInfo.bTaskOnGoing = false;
MainModule.formMain.bRunFlag = false;
return;
}
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
switch (taskInfo.iTaskStep)
{
case 0:
if (MainModule.formMain.bRunFlag)
{
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
taskInfo.htTimer.Start();
_bMESRet = false;
taskHiperTimer.Start();
taskInfo.iTaskStep = 11;
}
break;
case 11:
taskGroup.AddRunMessage("等待清洗开始或者清洗完成...", OutputLevel.Trace);
taskInfo.iTaskStep = 12;
break;
case 12:
int iSta = 0;
Int32.TryParse(mainPLC.plcData.dicScanItems[PLC1.工位4清洗状态].strValue, out iSta);
if (100 == iSta || 101 == iSta)
{
if (100 == iSta)
{
//通知PLC PC已经收到清洗开始信号
mainPLC.WriteData(PLC1.工位4清洗状态, 101);
}
//电芯清洗中开始采集数据
float fTemp1 = 0;
float fTemp2 = 0;
float.TryParse(remotePLC.plcData.dicScanItems[PLC2.工位4喷淋压力].strValue, out fTemp1);
float.TryParse(remotePLC.plcData.dicScanItems[PLC2.工位4干燥压力].strValue, out fTemp2);
fSprayingPressure = fTemp1 > fSprayingPressure ? fTemp1 : fSprayingPressure;
fDryingPressure = fTemp2 > fDryingPressure ? fTemp2 : fDryingPressure;
break;
}
else if (110 == iSta)
{
//电芯清洗完成
taskInfo.iTaskStep = 21;
}
else
{
break;
}
mainPLC.WriteData(PLC1.工位4清洗状态, 0);
taskGroup.AddRunMessage("电芯清洗完成，从PLC获取二维码信息...", OutputLevel.Trace);
break;
case 21:
//获取二维码
strInsideCode = "";
strOutsideCode = "";
mainPLC.omronFinsAPI.ReadString(mainPLC.plcData.dicScanItems[PLC1.工位4二维码1], 32, ref strInsideCode);
mainPLC.omronFinsAPI.ReadString(mainPLC.plcData.dicScanItems[PLC1.工位4二维码2], 32, ref strOutsideCode);
strInsideCode = strInsideCode.Replace('\0', ' ').Trim();
strOutsideCode = strOutsideCode.Replace('\0', ' ').Trim();
if (strInsideCode.Length < 1 || strOutsideCode.Length < 1)
{
mainPLC.WriteData(PLC1.工位4清洗状态, 301);
strErr = "从PLC获取二维码失败！";
taskInfo.iTaskStep = 501;
break;
}
taskGroup.AddRunMessage("获取二维码成功：", OutputLevel.Trace);
taskGroup.AddRunMessage("内线二维码：" + strInsideCode, OutputLevel.Trace);
taskGroup.AddRunMessage("外线二维码：" + strOutsideCode, OutputLevel.Trace);
if (!Program.formStart.bMesSwitch)
{
//MES屏蔽
mainPLC.WriteData(PLC1.工位4清洗状态, 200);
taskInfo.iTaskStep = 41;
break;
}
taskGroup.AddRunMessage("内线电芯MES数据上载开始...", OutputLevel.Trace);
taskInfo.iTaskStep = 31;
break;
case 31:
//上载内线电芯清洗数据
MESRes res;
SprayingInfo info = new SprayingInfo();
info.strSprayingPressure = fSprayingPressure.ToString("0.0");
info.strSprayingTime = remotePLC.plcData.dicScanItems[PLC2.喷淋时间].strValue;
info.strDryingPressure = fDryingPressure.ToString("0.0");
info.strBlowingResidualFluidTime = remotePLC.plcData.dicScanItems[PLC2.吹残液时间].strValue;
info.strDryingTime = remotePLC.plcData.dicScanItems[PLC2.干燥时间].strValue;
info.strOilTemp = remotePLC.plcData.dicScanItems[PLC2.油温].strValue;
res = MainModule.formMain.mes.DataCollectForSfcEx(strInsideCode, info);
if (!res.bSuccess || null == res.miCheckResponse.@return || [email protected] != 0)
{
//MES NG
mainPLC.WriteData(PLC1.工位4清洗状态, 302);
strErr = "内线电芯MES数据上载失败";
taskGroup.AddRunMessage("内线电芯MES数据上载失败！", OutputLevel.Warn);
taskInfo.iTaskStep = 41;
break;
}
taskGroup.AddRunMessage("内线电芯清洗数据上载成功，开始上载外线电芯清洗数据...", OutputLevel.Trace);
res = MainModule.formMain.mes.DataCollectForSfcEx(strOutsideCode, info);
if (!res.bSuccess || null == res.miCheckResponse.@return || [email protected] != 0)
{
//MES NG
mainPLC.WriteData(PLC1.工位4清洗状态, 302);
strErr = "外线电芯清洗数据上载失败";
taskGroup.AddRunMessage("外线电芯清洗数据上载失败！", OutputLevel.Warn);
taskInfo.iTaskStep = 41;
break;
}
_bMESRet = true;
mainPLC.WriteData(PLC1.工位4清洗状态, 200);
taskGroup.AddRunMessage("上载完成，正常终了。", OutputLevel.Trace);
taskInfo.iTaskStep = 41;
break;
case 41:
taskGroup.AddRunMessage("写出csv文件...");
MESLocalData data = new MESLocalData();
#region Set MES local data1
data.strBarcode = strInsideCode;
data.strTime = System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss").Replace('/', '-');
data.strResourceID = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.resource);
if (!Program.formStart.bMesSwitch)
{
data.strMESResult = "Disable";
}
else
{
data.strMESResult = _bMESRet ? "OK" : "NG";
}
data.strCleanResult = remotePLC.plcData.dicScanItems[PLC2.清洗结果].strValue.Equals("1") ? "OK" : "NG";
data.strSprPre = fSprayingPressure.ToString("0.0");
data.strSprPreMaxSettingVal = remotePLC.plcData.dicScanItems[PLC2.清洗喷淋压力设定上限].strValue;
data.strSprPreMinSettingVal = remotePLC.plcData.dicScanItems[PLC2.清洗喷淋压力设定下限].strValue;
data.strSprTime = remotePLC.plcData.dicScanItems[PLC2.喷淋时间].strValue;
data.strSprTimeSettingVal = data.strSprTime;
data.strDryPre = fDryingPressure.ToString("0.0");
data.strDryPreMaxSettingVal = remotePLC.plcData.dicScanItems[PLC2.干燥压力设定上限].strValue;
data.strDryPreMinSettingVal = remotePLC.plcData.dicScanItems[PLC2.干燥压力设定下限].strValue;
data.strDryTime = remotePLC.plcData.dicScanItems[PLC2.干燥时间].strValue;
data.strDryTimeSettingVal = data.strDryTime;
data.strBlowingTime = remotePLC.plcData.dicScanItems[PLC2.吹残液时间].strValue;
data.strBlowingTimeSettingVal = data.strBlowingTime;
data.strOilTemp = remotePLC.plcData.dicScanItems[PLC2.油温].strValue;
data.strOilTempSettingVal = data.strOilTemp;
#endregion
WriteMesFile.WriteToCsvFile(data);
data.strBarcode = strOutsideCode;
WriteMesFile.WriteToCsvFile(data);
Program.formStart.ShowCleanResult(strInsideCode, "Station 1", fSprayingPressure.ToString("0.0"), remotePLC.plcData.dicScanItems[PLC2.喷淋时间].strValue,
fDryingPressure.ToString("0.0"), remotePLC.plcData.dicScanItems[PLC2.吹残液时间].strValue, remotePLC.plcData.dicScanItems[PLC2.干燥时间].strValue, remotePLC.plcData.dicScanItems[PLC2.油温].strValue, _bMESRet);
Program.formStart.ShowCleanResult(strOutsideCode, "Station 1", fSprayingPressure.ToString("0.0"), remotePLC.plcData.dicScanItems[PLC2.喷淋时间].strValue,
fDryingPressure.ToString("0.0"), remotePLC.plcData.dicScanItems[PLC2.吹残液时间].strValue, remotePLC.plcData.dicScanItems[PLC2.干燥时间].strValue, remotePLC.plcData.dicScanItems[PLC2.油温].strValue, _bMESRet);
if (_bMESRet || !Program.formStart.bMesSwitch)
{
taskInfo.iTaskStep = 601;
}
else
{
taskInfo.iTaskStep = 501;
}
break;
#region Error 501-600
case 501: //致命异常，需重新开始
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.iTaskStep = 0;
fSprayingPressure = 0;
fDryingPressure = 0;
mainPLC.plcData.dicScanItems[PLC1.工位4清洗状态].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
case 502: //一般异常，解除后按下开始可以继续
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.strTaskMes = "异常报警解除后，可以继续执行。";
taskInfo.iTaskStep = taskInfo.iTaskAlarmStep;
fSprayingPressure = 0;
fDryingPressure = 0;
mainPLC.plcData.dicScanItems[PLC1.工位4清洗状态].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
#endregion
#region Success 601 - 999
case 601:
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = true;
taskInfo.bTaskAlarm = false;
taskInfo.iTaskStep = 0;
taskInfo.iTaskAlarmStep = 0;
fSprayingPressure = 0;
fDryingPressure = 0;
mainPLC.plcData.dicScanItems[PLC1.工位4清洗状态].strValue = "0";
taskGroup.AddRunMessage("正常终了。", OutputLevel.Trace);
break;
#endregion
default:
taskInfo.iTaskStep = 0;
taskInfo.bTaskAlarm = true;
break;
}
}
