private bool AsrsTasktypeToCheckin(AsrsControl.AsrsPortalModel port, ref SysCfg.EnumAsrsTaskType taskType, ref string logicArea, ref string reStr)
{
try
{
if (port.NodeID == "2003" || port.NodeID == "2005" || port.NodeID == "2007")
{
if (port.Db2Vals[1] == 1)
{
taskType = SysCfg.EnumAsrsTaskType.空筐入库;
logicArea = "空筐区";
}
else if (port.Db2Vals[1] == 2)
{
taskType = SysCfg.EnumAsrsTaskType.产品入库;
logicArea = "NG材料区";
}
else
{
return(false);
}
}
else
{
taskType = port.BindedTaskInput;
}
return(true);
}
catch (Exception ex)
{
reStr = ex.ToString();
return(false);
}
}
/// <summary>
/// 建立路径列表，只建两级路径，分流点-入口-堆垛机
/// </summary>
public override void BuildPathList()
{
int pathSeq = 1;
foreach (CtlNodeBaseModel node in NextNodes)
{
foreach (CtlNodeBaseModel nextNode in node.NextNodes)
{
FlowPathModel path = new FlowPathModel();
path.PathSeq = pathSeq;
path.AddNode(node);
path.AddNode(nextNode);
flowPathList.Add(path);
pathSeq++;
}
}
asrsInPort = flowPathList[0].NodeList[0] as AsrsControl.AsrsPortalModel;
}
private void AsrsCheckinRequire()
{
//foreach(AsrsControl.AsrsPortalModel port in targetPorts)
for (int i = 0; i < targetPorts.Count(); i++)
{
AsrsControl.AsrsPortalModel port = targetPorts[i];
if (port.AsrsCtl.StackDevice.Db2Vals[0] > 0 || port.AsrsCtl.StackDevice.Db2Vals[1] > 2)
{
continue;
}
if (port.PalletBuffer.Count() < 1)
{
continue;
}
bool checkInRequire = false;
if (port.PalletBuffer.Count() >= port.PortinBufCapacity)
{
checkInRequire = true;
}
else
{
if (db1ValsToSnd[0] == 3 && port.Db2Vals[0] == 2)
{
checkInRequire = true;
}
}
for (int j = 0; j < Math.Min(port.PalletBuffer.Count(), port.PortinBufCapacity); j++)
{
if (port.Db2Vals[j] != 2)
{
checkInRequire = false;
break;
}
}
if (port.Db2Vals[2] == 2) //手动入库按钮请求
{
checkInRequire = true;
}
if (!checkInRequire)
{
continue;
}
string palletID = port.PalletBuffer[0];
#region 查询本地应该进入哪个分区
/*
* string nextProcessID = port.AsrsCtl.GetNextStepID(palletID);
* int nextProcessSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(nextProcessID);
* int curSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(port.AsrsCtl.MesProcessStepID[0]);
* AsrsModel.EnumLogicArea logicArea = AsrsModel.EnumLogicArea.冷却区;
* if (nextProcessSeq > curSeq)
* {
* logicArea = AsrsModel.EnumLogicArea.常温区;
* }*/
#endregion
#region 查询MES应该进入哪个库区
//在MES中查询入口处的第一个托盘当前工步，判断应该进入哪个库区
ANCStepResult stepRe = MesAcc.GetStep(palletID);
if (stepRe.ResultCode != 0)
{
port.CurrentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
continue;
}
AsrsModel.EnumLogicArea logicArea = AsrsModel.EnumLogicArea.冷却区;
if (stepRe.Step < 12)
{
logicArea = AsrsModel.EnumLogicArea.冷却区;
}
else
{
logicArea = AsrsModel.EnumLogicArea.常温区;
}
#endregion
string reStr = "";
SysCfg.EnumAsrsTaskType taskType = SysCfg.EnumAsrsTaskType.产品入库;
if (port.AsrsCtl.AsrsCheckinTaskRequire(port, logicArea, taskType, port.PalletBuffer.ToArray(), ref reStr))
{
//port.PalletBuffer.Clear();
if (!port.ClearBufPallets(ref reStr))
{
logRecorder.AddDebugLog(port.NodeName, "清理入口缓存数据失败" + reStr);
}
}
else
{
string logStr = string.Format("{0}申请失败,因为：{1}", taskType.ToString(), reStr);
logRecorder.AddDebugLog(port.NodeName, logStr);
}
}
}
private void AsrsCheckinRequire()
{
//foreach(AsrsControl.AsrsPortalModel port in targetPorts)
for (int i = 0; i < targetPorts.Count(); i++)
{
AsrsControl.AsrsPortalModel port = targetPorts[i];
if (port.AsrsCtl.StackDevice.Db2Vals[0] > 0 || port.AsrsCtl.StackDevice.Db2Vals[1] > 2)
{
continue;
}
if (port.PalletBuffer.Count() < 1)
{
continue;
}
if (port.AsrsCtl.StackDevice.Db2Vals[1] > 2)
{
}
bool checkInRequire = false;
if (port.PalletBuffer.Count() >= port.PortinBufCapacity)
{
checkInRequire = true;
}
else
{
if (db1ValsToSnd[0] == 3 && port.Db2Vals[0] == 2)
{
checkInRequire = true;
}
}
for (int j = 0; j < Math.Min(port.PalletBuffer.Count(), port.PortinBufCapacity); j++)
{
if (port.Db2Vals[j] != 2)
{
checkInRequire = false;
break;
}
}
if (port.Db2Vals[2] == 2) //手动入库按钮请求
{
checkInRequire = true;
}
if (!checkInRequire)
{
continue;
}
string palletID = port.PalletBuffer[0];
string nextProcessID = port.AsrsCtl.GetNextStepID(palletID);
int nextProcessSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(nextProcessID);
int curSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(port.AsrsCtl.MesProcessStepID[0]);
AsrsModel.EnumLogicArea logicArea = AsrsModel.EnumLogicArea.暂存区;
if (nextProcessSeq > curSeq)
{
logicArea = AsrsModel.EnumLogicArea.常温区;
}
string reStr = "";
SysCfg.EnumAsrsTaskType taskType = SysCfg.EnumAsrsTaskType.产品入库;
if (port.AsrsCtl.AsrsCheckinTaskRequire(port, logicArea, taskType, port.PalletBuffer.ToArray(), ref reStr))
{
//port.PalletBuffer.Clear();
if (!port.ClearBufPallets(ref reStr))
{
logRecorder.AddDebugLog(port.NodeName, "清理入口缓存数据失败" + reStr);
}
}
else
{
string logStr = string.Format("{0}申请失败,因为：{1}", taskType.ToString(), reStr);
logRecorder.AddDebugLog(port.NodeName, logStr);
}
}
}
private bool AsrsOutportBusiness(AsrsControl.AsrsPortalModel port, ref string reStr)
{
try
{
MesDBAccess.BLL.palletBll palletDBll = new MesDBAccess.BLL.palletBll();
if (port.PortCata == 1)
{
return(true);
}
if (port.BindedTaskOutput == SysCfg.EnumAsrsTaskType.空筐出库)
{
if (port.Db2Vals[0] == 1)
{
port.Db1ValsToSnd[0] = 1;
}
return(true);
}
else if (port.BindedTaskOutput == SysCfg.EnumAsrsTaskType.产品出库)
{
if (port.Db2Vals[1] == 1)
{
port.Db1ValsToSnd[0] = 1;
}
}
else
{
return(true);
}
if (port.Db1ValsToSnd[0] == 2)
{
return(true);
}
if (port.Db2Vals[1] != 2)
{
return(true);
}
Int16 palletCata = port.Db2Vals[2];
if (palletCata < 1 || palletCata > 3)
{
return(true);
}
AsrsControl.AsrsCtlModel asrsCtl = port.AsrsCtl;
string houseName = asrsCtl.HouseName;
AsrsInterface.IAsrsManageToCtl asrsResManage = port.AsrsCtl.AsrsResManage;
//遍历所有库位，判断材料类别，按照先入先出规则，匹配出库的货位。
Dictionary <string, AsrsModel.GSMemTempModel> asrsStatDic = new Dictionary <string, AsrsModel.GSMemTempModel>();
if (!asrsResManage.GetAllGsModel(ref asrsStatDic, ref reStr))
{
Console.WriteLine(string.Format("{0} 获取货位状态失败", houseName));
return(false);
}
List <AsrsModel.GSMemTempModel> validCells = new List <AsrsModel.GSMemTempModel>();
string shopRequire = "";
if (port.NodeName == "A1库物料出口1")
{
shopRequire = "1号车间";
}
else if (port.NodeName == "A1库物料出口2")
{
shopRequire = "2号车间";
}
else if (port.NodeName == "A1库物料出口3")
{
shopRequire = "3号车间";
}
//检查是否存在未执行完的任务
List <CtlDBAccess.Model.ControlTaskModel> unFinishedTasks = GetRunningTask((int)SysCfg.EnumAsrsTaskType.产品出库, shopRequire, palletCata, ref reStr);
if (unFinishedTasks != null && unFinishedTasks.Count() > 0)
{
return(true);
}
int r = 1, c = 1, L = 1;
for (r = 1; r < asrsCtl.AsrsRow + 1; r++)
{
for (c = 1; c < asrsCtl.AsrsCol + 1; c++)
{
for (L = 1; L < asrsCtl.AsrsLayer + 1; L++)
{
string strKey = string.Format("{0}:{1}-{2}-{3}", houseName, r, c, L);
AsrsModel.GSMemTempModel cellStat = null;
if (!asrsStatDic.Keys.Contains(strKey))
{
continue;
}
cellStat = asrsStatDic[strKey];
if ((!cellStat.GSEnabled) || (cellStat.GSTaskStatus == AsrsModel.EnumGSTaskStatus.锁定.ToString()) || (cellStat.GSStatus != AsrsModel.EnumCellStatus.满位.ToString()))
{
// reStr = string.Format("货位{0}-{1}-{2}禁用,无法生成出库任务", cell.Row, cell.Col, cell.Layer);
continue;
}
AsrsModel.CellCoordModel cell = new AsrsModel.CellCoordModel(r, c, L);
List <string> storGoods = new List <string>();
if (!asrsResManage.GetStockDetail(houseName, cell, ref storGoods))
{
continue;
}
if (storGoods.Count() < 1)
{
continue;
}
MesDBAccess.Model.palletModel pallet = palletDBll.GetModel(storGoods[0]);
short productCata = 0;
string strCataName = "";// "正极材料";
string shopName = "";
if (!PrcsCtlModelsLishen.NodeSwitchInput.ParsePalletID(storGoods[0], ref shopName, ref productCata, ref strCataName, ref reStr))
{
continue;
}
//if (pallet.palletCata == palletCata.ToString())
if (productCata == palletCata && shopRequire == shopName)
{
validCells.Add(cellStat);
}
//if (storGoods[0].Substring(2, 1) == palletCata.ToString())
//{
// validCells.Add(cellStat);
//}
}
}
}
if (validCells.Count() > 0)
{
//排序，按照先入先出
AsrsModel.GSMemTempModel firstGS = validCells[0];
if (validCells.Count() > 1)
{
for (int i = 1; i < validCells.Count(); i++)
{
AsrsModel.GSMemTempModel tempGS = validCells[i];
if (tempGS.InHouseDate < firstGS.InHouseDate)
{
firstGS = tempGS;
}
}
}
//生成出库任务
string[] strCellArray = firstGS.GSPos.Split(new string[] { "-" }, StringSplitOptions.RemoveEmptyEntries);
int row = int.Parse(strCellArray[0]);
int col = int.Parse(strCellArray[1]);
int layer = int.Parse(strCellArray[2]);
AsrsModel.CellCoordModel cell = new AsrsModel.CellCoordModel(row, col, layer);
if (asrsCtl.GenerateOutputTask(cell, port.BindedTaskOutput, true, port.PortSeq, ref reStr, new List <short> {
palletCata
}, port.AsrsTaskPri))
{
port.Db1ValsToSnd[0] = 2;
}
else
{
Console.WriteLine("生成任务{0}失败,{1}", port.BindedTaskOutput.ToString(), reStr);
}
}
return(true);
}
catch (Exception ex)
{
reStr = ex.ToString();
return(false);
}
}
