public void InsertTotalMachineEfficiency(TotalEfficiencyRateRow d)
{
string strSql = "INSERT INTO [EMS].[TotalMachinEfficiencyRate] ([ProcessName],[MCNo],[RohmDate],[PlanStopLoss]" +
",[StopLoss],[ChokotieLoss],[FreeRunningLoss],[RealOperationTime],[ValueOperationTime],[NGLoss],[MTBF],[PMMTTR]" +
",[PDMTTR],[PerformanceRate],[GoodRate],[TimeOperationRate],[TMERate],[TotalWorkingTime],[LoadTime],[OperationTime]" +
",[NetOperationTime],[TotalGood],[TotalNG],[AlarmCount],[BreakdownCount],[BreakdownTime]) VALUES (@ProcessName,@MCNo" +
",@RohmDate,@PlanStopLoss,@StopLoss,@ChokotieLoss,@FreeRunningLoss,@RealOperationTime,@ValueOperationTime,@NGLoss," +
"@MTBF,@PMMTTR,@PDMTTR,@PerformanceRate,@GoodRate,@TimeOperationRate,@TMERate,@TotalWorkingTime,@LoadTime," +
"@OperationTime,@NetOperationTime,@TotalGood,@TotalNG,@AlarmCount,@BreakdownCount,@BreakdownTime)";
using (SqlCommand cmd = new SqlCommand())
{
cmd.CommandText = strSql;
cmd.Parameters.Add("@ProcessName", SqlDbType.VarChar, 10);
cmd.Parameters.Add("@MCNo", SqlDbType.VarChar, 15);
cmd.Parameters.Add("@RohmDate", SqlDbType.Date);
cmd.Parameters.Add("@PlanStopLoss", SqlDbType.Float);
cmd.Parameters.Add("@StopLoss", SqlDbType.Float);
cmd.Parameters.Add("@ChokotieLoss", SqlDbType.Float);
cmd.Parameters.Add("@FreeRunningLoss", SqlDbType.Float);
cmd.Parameters.Add("@RealOperationTime", SqlDbType.Float);
cmd.Parameters.Add("@ValueOperationTime", SqlDbType.Float);
cmd.Parameters.Add("@NGLoss", SqlDbType.Float);
cmd.Parameters.Add("@MTBF", SqlDbType.Float);
cmd.Parameters.Add("@PMMTTR", SqlDbType.Float);
cmd.Parameters.Add("@PDMTTR", SqlDbType.Float);
cmd.Parameters.Add("@PerformanceRate", SqlDbType.Float);
cmd.Parameters.Add("@GoodRate", SqlDbType.Float);
cmd.Parameters.Add("@TimeOperationRate", SqlDbType.Float);
cmd.Parameters.Add("@TMERate", SqlDbType.Float);
cmd.Parameters.Add("@TotalWorkingTime", SqlDbType.Float);
cmd.Parameters.Add("@LoadTime", SqlDbType.Float);
cmd.Parameters.Add("@OperationTime", SqlDbType.Float);
cmd.Parameters.Add("@NetOperationTime", SqlDbType.Float);
cmd.Parameters.Add("@TotalGood", SqlDbType.Int);
cmd.Parameters.Add("@TotalNG", SqlDbType.Int);
cmd.Parameters.Add("@AlarmCount", SqlDbType.Int);
cmd.Parameters.Add("@BreakdownCount", SqlDbType.Int);
cmd.Parameters.Add("@BreakdownTime", SqlDbType.Float);
cmd.Parameters[0].Value = d.ProcessName;
cmd.Parameters[1].Value = d.MCNo;
cmd.Parameters[2].Value = d.RohmDate;
cmd.Parameters[3].Value = d.PlanStopLoss;
cmd.Parameters[4].Value = d.StopLoss;
cmd.Parameters[5].Value = d.ChokotieLoss;
cmd.Parameters[6].Value = d.FreeRunningLoss;
cmd.Parameters[7].Value = d.RealOperationTime;
cmd.Parameters[8].Value = d.ValueOperationTime;
cmd.Parameters[9].Value = d.NGLoss;
cmd.Parameters[10].Value = d.MTBF;
cmd.Parameters[11].Value = d.PMMTTR;
cmd.Parameters[12].Value = d.PDMTTR;
cmd.Parameters[13].Value = d.PerformanceRate;
cmd.Parameters[14].Value = d.GoodRate;
cmd.Parameters[15].Value = d.TimeOperationRate;
cmd.Parameters[16].Value = d.TMERate;
cmd.Parameters[17].Value = d.TotalWorkingTime;
cmd.Parameters[18].Value = d.LoadTime;
cmd.Parameters[19].Value = d.OperationTime;
cmd.Parameters[20].Value = d.NetOperationTime;
cmd.Parameters[21].Value = d.TotalGood;
cmd.Parameters[22].Value = d.TotalNG;
cmd.Parameters[23].Value = d.AlarmCount;
cmd.Parameters[24].Value = d.BreakdownCount;
cmd.Parameters[25].Value = d.BreakdownTime;
ExecuteNonQuery(cmd);
}
}
public TotalEfficiencyRateRow Calculate(string processName, string mcNo, DateTime rohmDate,
EmsOutputRecordRow[] outputRecords, EmsActivityRecordRow[] activityRecords, int alarmCount)
{
TotalEfficiencyRateRow ter = new TotalEfficiencyRateRow();
ter.ProcessName = processName;
ter.MCNo = mcNo;
ter.RohmDate = rohmDate;
RohmDate r = RohmDate.FromDate(rohmDate);
//int alarmCount = 0;// m_DB.CountChokotieLoss(processName, mcNo, r);
int breakdownCount = 0;// m_DB.CountBreakdown(processName, mcNo, r);
foreach (EmsActivityRecordRow a in activityRecords)
{
switch (a.ActivityCategoryName)
{
case "PlanStopLoss":
ter.PlanStopLoss += a.Duration;
break;
case "StopLoss":
ter.StopLoss += a.Duration;
if (a.ActivityName == "Breakdown")
{
ter.BreakdownTime += a.Duration;
breakdownCount += 1;
}
break;
case "ChokotieLoss":
ter.ChokotieLoss += a.Duration;
break;
case "FreeRunningLoss": //I had made a mistake on client side
case "RealOperation": //I had made a mistake on client side
case "NetOperationTime":
ter.NetOperationTime += a.Duration;
break;
default:
break;
}
}// foreach (EmsActivityRecordBLL a in m_ActivityRecords)
ter.AlarmCount = alarmCount;
ter.BreakdownCount = breakdownCount;
ter.OperationTime = ter.NetOperationTime + ter.ChokotieLoss;
ter.LoadTime = ter.OperationTime + ter.StopLoss;
ter.TotalWorkingTime = ter.LoadTime + ter.PlanStopLoss;
double sumOutput = 0; //ห้ามใช้ int
double sumNG = 0; //ห้ามใช้ int
double sumGood = 0; //ห้ามใช้ int
double lotCount = 0; //ห้ามใช้ int
double sumRealOperationTime = 0;
//เนื่องจากตอนคำนวณ ผลลัพจะถูกปัดให้เป็น int ทำให้จาก 0.94 กลายเป็น 0
foreach (EmsOutputRecordRow o in outputRecords)
{
if (o.StandardRPM > 0) //some time selfcon sent 0
{
sumRealOperationTime += ((double)(o.TotalGood + o.TotalNG)) / (o.StandardRPM);
}
sumNG += o.TotalNG;
sumGood += o.TotalGood;
lotCount += 1;
}
ter.RealOperationTime = sumRealOperationTime;
ter.FreeRunningLoss = ter.NetOperationTime - ter.RealOperationTime;
ter.TotalGood = (int)sumGood;
ter.TotalNG = (int)sumNG;
sumOutput = sumGood + sumNG;
if (sumOutput != 0)
{
//calculate Value Operation Time
ter.ValueOperationTime = (sumGood / sumOutput) * ter.RealOperationTime;
//calculate NG Loss
ter.NGLoss = (sumNG / sumOutput) * ter.RealOperationTime;
}
//calculate performance rate by average
if (lotCount != 0 && ter.OperationTime != 0)
{
ter.PerformanceRate = (ter.RealOperationTime / ter.OperationTime) * 100;
}
//calculate good rate
if (sumGood != 0)
{
ter.GoodRate = ((sumGood - sumNG) / sumGood) * 100;
}
//calculate Time Operation Rate
if (ter.LoadTime != 0)
{
ter.TimeOperationRate = (ter.OperationTime / ter.LoadTime) * 100;
}
//calculate PD MTTR
if (alarmCount != 0)
{
ter.PDMTTR = ter.ChokotieLoss / alarmCount;
}
//calculate PM MTTR
if (breakdownCount != 0)
{
ter.PMMTTR = ter.BreakdownTime / breakdownCount;
}
//calculate MTBF
ter.MTBF = ter.NetOperationTime / (alarmCount + 1);
//calculate TME rate
//reference to PM [2016-10-19]
// Operation rate = 93 %
// Performance rate = 50.6 %
// Good Rate = 99.15 %
// *** TME = 46 % [from 93 * 50.6 * 99.15 / 10000]
ter.TMERate = ter.TimeOperationRate * ter.PerformanceRate * ter.GoodRate / 10000;
return(ter);
}
public TotalEfficiencyRateRow GetTotalEfficiencyRateRow(string processName, string mcNo, DateTime rohmDate)
{
EmsOutputRecordRow[] outputRecords = m_DB.LoadOutputRecord(processName, mcNo, rohmDate);
Dictionary <string, EmsActivityRecordRow> activityRecordDic = new Dictionary <string, EmsActivityRecordRow>();
EmsActivityHistoryRow preHist = null;
EmsActivityHistoryRow curHist = null;
EmsActivityRecordRow activityRecord = null;
EmsActivityRecordRow prevActivityRecord = null;
RohmDate targetRohmDate = RohmDate.FromDateTime(rohmDate);
RohmDate nowRohmDate = RohmDate.FromNow();
RohmDate tmp;
using (DataTable tbl = m_DB.GetActivityHistory(processName, mcNo, rohmDate))
{
foreach (DataRow row in tbl.Rows)
{
curHist = new EmsActivityHistoryRow(row);
if (activityRecordDic.ContainsKey(curHist.ActivityName))
{
activityRecord = activityRecordDic[curHist.ActivityName];
}
else
{
activityRecord = new EmsActivityRecordRow();
activityRecord.ActivityName = curHist.ActivityName;
activityRecord.ActivityCategoryName = curHist.ActivityCategoryName;
activityRecord.Duration = 0;
activityRecord.ProcessName = processName;
activityRecord.MCNo = mcNo;
activityRecord.RohmDate = rohmDate;
activityRecordDic.Add(activityRecord.ActivityName, activityRecord);
}
if (preHist != null)
{
prevActivityRecord = activityRecordDic[preHist.ActivityName];
tmp = RohmDate.FromDateTime(preHist.RecordTime);
if (tmp.Date != targetRohmDate.Date)
{
prevActivityRecord.Duration += curHist.RecordTime.Subtract(targetRohmDate.StartDate).Duration().TotalMinutes;
}
else
{
prevActivityRecord.Duration += curHist.RecordTime.Subtract(preHist.RecordTime).Duration().TotalMinutes;
}
}
preHist = curHist;
}
}
if (preHist != null)
{
prevActivityRecord = activityRecordDic[preHist.ActivityName];
if (nowRohmDate.Date == targetRohmDate.Date)
{
prevActivityRecord.Duration = preHist.RecordTime.Subtract(DateTime.Now).Duration().TotalMinutes;
}
else
{
prevActivityRecord.Duration = preHist.RecordTime.Subtract(targetRohmDate.EndDate).Duration().TotalMinutes;
}
}
TotalEfficiencyRateRow ter = new TotalEfficiencyRateRow();
ter.ProcessName = processName;
ter.MCNo = mcNo;
ter.RohmDate = rohmDate;
RohmDate r = RohmDate.FromDate(rohmDate);
int alarmCount = 0; // m_DB.CountChokotieLoss(processName, mcNo, r);
int breakdownCount = 0; // m_DB.CountBreakdown(processName, mcNo, r);
foreach (EmsActivityRecordRow a in activityRecordDic.Values.ToArray())
{
switch (a.ActivityCategoryName)
{
case "PlanStopLoss":
ter.PlanStopLoss += a.Duration;
break;
case "StopLoss":
ter.StopLoss += a.Duration;
if (a.ActivityName == "Breakdown")
{
ter.BreakdownTime += a.Duration;
}
break;
case "ChokotieLoss":
ter.ChokotieLoss += a.Duration;
alarmCount += 1;
break;
case "FreeRunningLoss": //I had made a mistake on client side
case "RealOperation": //I had made a mistake on client side
case "NetOperationTime":
ter.NetOperationTime += a.Duration;
break;
case "Breakdown":
breakdownCount += 1;
break;
default:
break;
}
}// foreach (EmsActivityRecordBLL a in m_ActivityRecords)
ter.AlarmCount = alarmCount;
ter.BreakdownCount = breakdownCount;
ter.OperationTime = ter.NetOperationTime + ter.ChokotieLoss;
ter.LoadTime = ter.OperationTime + ter.StopLoss;
//ter.LoadTime + ter.PlanStopLoss;
ter.TotalWorkingTime = targetRohmDate.StartDate.Subtract(targetRohmDate.EndDate).Duration().TotalMinutes;
double sumOutput = 0; //ห้ามใช้ int
double sumNG = 0; //ห้ามใช้ int
double sumGood = 0; //ห้ามใช้ int
double lotCount = 0; //ห้ามใช้ int
double sumRealOperationTime = 0;
//เนื่องจากตอนคำนวณ ผลลัพจะถูกปัดให้เป็น int ทำให้จาก 0.94 กลายเป็น 0
foreach (EmsOutputRecordRow o in outputRecords)
{
if (o.StandardRPM > 0) //some time selfcon sent 0
{
sumRealOperationTime += ((double)(o.TotalGood + o.TotalNG)) / (o.StandardRPM);
}
sumNG += o.TotalNG;
sumGood += o.TotalGood;
lotCount += 1;
}
ter.RealOperationTime = sumRealOperationTime;
ter.FreeRunningLoss = ter.NetOperationTime - ter.RealOperationTime;
ter.TotalGood = (int)sumGood;
ter.TotalNG = (int)sumNG;
sumOutput = sumGood + sumNG;
if (sumOutput != 0)
{
//calculate Value Operation Time
ter.ValueOperationTime = (sumGood / sumOutput) * ter.RealOperationTime;
//calculate NG Loss
ter.NGLoss = (sumNG / sumOutput) * ter.RealOperationTime;
}
//calculate performance rate by average
if (lotCount != 0 && ter.OperationTime != 0)
{
ter.PerformanceRate = (ter.RealOperationTime / ter.OperationTime) * 100;
}
//calculate good rate
if (sumGood != 0)
{
ter.GoodRate = ((sumGood - sumNG) / sumGood) * 100;
}
//calculate Time Operation Rate
if (ter.LoadTime != 0)
{
ter.TimeOperationRate = (ter.OperationTime / ter.LoadTime) * 100;
}
//calculate PD MTTR
if (alarmCount != 0)
{
ter.PDMTTR = ter.ChokotieLoss / alarmCount;
}
//calculate PM MTTR
if (breakdownCount != 0)
{
ter.PMMTTR = ter.BreakdownTime / breakdownCount;
}
//calculate MTBF
ter.MTBF = ter.NetOperationTime / (alarmCount + 1);
//calculate TME rate
//reference to PM [2016-10-19]
// Operation rate = 93 %
// Performance rate = 50.6 %
// Good Rate = 99.15 %
// *** TME = 46 % [from 93 * 50.6 * 99.15 / 10000]
ter.TMERate = ter.TimeOperationRate * ter.PerformanceRate * ter.GoodRate / 10000;
return(ter);
}
