public void SaveImage(string fullpath)
{
try
{
this.Image1.WriteImage("bmp", 0, fullpath);
GlobalVar.AddMessage("图片保存成功！");
}
catch (Exception ex) { GlobalVar.AddMessage(ex.Message); }
}
public void OpenImage2(string fullpath)
{
try
{
Image2?.Dispose();
Image2 = new HImage();
Image2.ReadImage(fullpath);
GlobalVar.hWndCtrl.addIconicVar(Image2);
GlobalVar.hWndCtrl.repaint();
GlobalVar.AddMessage("打开图片2");
}
catch (Exception ex) { GlobalVar.AddMessage(ex.Message); }
}
public void CloseCamera()
{
try
{
GlobalVar.AddMessage("相机关闭中...");
HOperatorSet.CloseAllFramegrabbers();
GlobalVar.AddMessage("相机关闭！");
CCDStatus = false;
}
catch (Exception ex)
{
CCDStatus = false;
GlobalVar.AddMessage(ex.Message);
}
}
public async void ReUploadAction()
{
Task UploadBarcode = Task.Run(() =>
{
try
{
string configPath = System.Environment.CurrentDirectory + "\\ReUpdateData.config";
if (File.Exists(configPath))
{
try
{
//进程锁住，防止与正在上传的操作冲突
lock (GlobalVar.obj2)
{
FileStream fileStream = new FileStream(configPath, FileMode.Open, FileAccess.Read, FileShare.Read);
BinaryFormatter mBinFmat = new BinaryFormatter();
UploadData Ud = mBinFmat.Deserialize(fileStream) as UploadData;
fileStream.Close();
foreach (var item in Ud.ReUpdate)
{
lock (GlobalVar.obj2)
{
DataSet ds = webServiceSZ.ws.getDataFromSer("MAC", "MAC", GlobalVar.MachineID, "MWS01", "MWS_ZX01", item.Item1, item.Item2.ToString());
GlobalVar.AddMessage("重传信息;" + item.Item1);
GlobalVar.AddMessage(ds.Tables[0].Rows[0].ItemArray[0].ToString());
if (ds.Tables[0].Rows[0].ItemArray[0].ToString().Contains("OK"))
{
Ud.ReUpdate.Remove(item);
}
}
System.Threading.Thread.Sleep(1000);
}
fileStream = new FileStream(configPath, FileMode.Create);
BinaryFormatter b = new BinaryFormatter();
b.Serialize(fileStream, Ud);
fileStream.Close();
}
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
}
}
catch { }
});
await UploadBarcode;
}
//C:/Program Files/MVTec/HALCON-13.0/procedures/
public Vision()
{
try
{
InitSaveImageFilePath();
string path = System.Environment.CurrentDirectory + "\\Programs";
//视觉引擎加载过程
myEngine.SetProcedurePath(path);
//视觉脚本程序加载
HDevProgram myProgram = new HDevProgram(path + "\\Main.hdev");
//将过程挂载到视觉脚本
//cam1ProcedureCall1 = new HDevProcedureCall(new HDevProcedure(myProgram, "TileImage"));
cam1ProcedureCall2 = new HDevProcedureCall(new HDevProcedure(myProgram, "HS9Operate"));
//cam1ProcedureCall3 = new HDevProcedureCall(new HDevProcedure(myProgram, "TileImage3"));
OpenCameraAsync();
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
}
public void OpenCamera()
{
try
{
GlobalVar.AddMessage("相机打开中...");
//Image Acquisition 01: Code generated by Image Acquisition 01
Framegrabber1 = new HFramegrabber("GigEVision", 0, 0, 0, 0, 0, 0, "default",
-1, "default", -1, "false", "default", "CAM1", 0, -1);
Framegrabber2 = new HFramegrabber("GigEVision", 0, 0, 0, 0, 0, 0, "default",
-1, "default", -1, "false", "default", "CAM2", 0, -1);
Framegrabber3 = new HFramegrabber("GigEVision", 0, 0, 0, 0, 0, 0, "default",
-1, "default", -1, "false", "default", "CAM3", 0, -1);
//Framegrabber = new HFramegrabber("GigEVision", 0, 0, 0, 0, 0, 0, "default",
// -1, "default", -1, "false", "default", "cam1", 0, -1);
GlobalVar.AddMessage("相机打开成功！");
CCDStatus = true;
}
catch (Exception ex)
{
CCDStatus = false;
GlobalVar.AddMessage(ex.Message);
}
}
private void InitSaveImageFilePath()
{
try
{
if (!Directory.Exists(@"E:\images"))
{
Directory.CreateDirectory(@"E:\images");
}
string[] imagefilenames = Directory.GetFiles(@"E:\images");
if (imagefilenames.Length >= 200)
{
for (int i = 0; i < imagefilenames.Length; i++)
{
File.Delete(imagefilenames[i]);
}
GlobalVar.AddMessage("清理照片");
}
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
}
//void PLCScanBCallback(string bar)
//{
// GlobalVar.AddMessage(bar);
// if (bar != "Error")
// {
// plc.PLCWrite(STATE, "M262", "FF00");
// }
// else
// {
// plc.PLCWrite(STATE, "M264", "FF00");
// }
// SaveCSVfileBarcode(bar);
//}
//private void SaveCSVfileBarcode(string bar)
//{
// string filepath = "D:\\生产记录\\条码" + GlobalVar.GetBanci() + ".csv";
// if (!Directory.Exists("D:\\生产记录"))
// {
// Directory.CreateDirectory("D:\\生产记录");
// }
// try
// {
// if (!File.Exists(filepath))
// {
// string[] heads = { "Date", "Barcode"};
// Csvfile.AddNewLine(filepath, heads);
// }
// string[] conte = { System.DateTime.Now.ToString(), bar };
// Csvfile.AddNewLine(filepath, conte);
// }
// catch (Exception ex)
// {
// GlobalVar.AddMessage(ex.Message);
// }
//}
private void SaveCSVfileAlarm(string alrstr)
{
string filepath = "D:\\报警记录\\报警记录" + GlobalVar.GetBanci() + ".csv";
if (!Directory.Exists("D:\\报警记录"))
{
Directory.CreateDirectory("D:\\报警记录");
}
try
{
if (!File.Exists(filepath))
{
string[] heads = { "AlarmDate", "MachineID", "UserID", "AlarmMessage" };
Csvfile.AddNewLine(filepath, heads);
}
string[] conte = { System.DateTime.Now.ToString(), GlobalVar.MachineID, GlobalVar.UserID, alrstr };
Csvfile.AddNewLine(filepath, conte);
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
}
public async void UploadBarcode()
{
Task UploadBarcode = Task.Run(() =>
{
try
{
int index = 1;
foreach (string item in result_barcode.SArr)
{
System.Threading.Thread.Sleep(1000);
GlobalVar.AddMessage(item);
{
if (item != "error")
{
SaveCSVfileBarcode(item, index);
}
index++;
}
}
}
catch { }
});
await UploadBarcode;
}
private void SaveCSVfileBarcode(string bar, int index)
{
string filepath = "F:\\生产记录\\条码" + GlobalVar.GetBanci() + ".csv";
if (!Directory.Exists("F:\\生产记录"))
{
Directory.CreateDirectory("F:\\生产记录");
}
try
{
if (!File.Exists(filepath))
{
string[] heads = { "Date", "Index", "Barcode", "MachineID", "UserID", "ProductName", "MachineName", "FactoryArea", "FactorySeparation", "ZhijuClass", "Barcodeproofing", "scancodetype", "CCD", "NNNN", };
Csvfile.AddNewLine(filepath, heads);
}
string[] conte = { System.DateTime.Now.ToString(), index.ToString(), bar, GlobalVar.MachineID, GlobalVar.UserID, GlobalVar.ProductName, GlobalVar.MachineName, GlobalVar.FactoryArea, GlobalVar.FactorySeparation, GlobalVar.ZhijuClass, GlobalVar.Barcodeproofing, GlobalVar.scancodetype, GlobalVar.CCD, GlobalVar.NNNN, };
Csvfile.AddNewLine(filepath, conte);
MESDataItem tr = new MESDataItem()
{
Date = System.DateTime.Now.ToString(), Index = index.ToString(), Barcode = bar, MachineID = GlobalVar.MachineID, UserID = GlobalVar.UserID, ProductName = GlobalVar.ProductName, MachineName = GlobalVar.MachineName, FactoryArea = GlobalVar.FactoryArea, FactorySeparation = GlobalVar.FactorySeparation, ZhijuClass = GlobalVar.ZhijuClass, Barcodeproofing = GlobalVar.Barcodeproofing, scancodetype = GlobalVar.scancodetype, CCD = GlobalVar.CCD, NNNN = GlobalVar.NNNN,
};
lock (GlobalVar.obj1)
{
// GlobalVar.AlarmRecord.Add(tr);
GlobalVar.MESDataRecordQueue.Enqueue(tr);
}
string para1 = GlobalVar.MAC + "|" + GlobalVar.CCD + "," + GlobalVar.NNNN + "," + GlobalVar.ProductName + "," + GlobalVar.MachineID + "," + GlobalVar.UserID + "," + GlobalVar.MachineName + "," + GlobalVar.ZhijuClass + "," + GlobalVar.Barcodeproofing + "," + GlobalVar.FactoryArea + "," + GlobalVar.FactorySeparation + "," + GlobalVar.scancodetype + "," + bar;
//进程锁住，防止与自动重传操作冲突
lock (GlobalVar.obj2)
{
DataSet ds = webServiceSZ.ws.getDataFromSer("MAC", "MAC", GlobalVar.MachineID, "MWS01", "MWS_ZX01", para1, System.DateTime.Now.ToShortDateString());
GlobalVar.AddMessage("上传信息;" + para1);
GlobalVar.AddMessage(ds.Tables[0].Rows[0].ItemArray[0].ToString());
if (!ds.Tables[0].Rows[0].ItemArray[0].ToString().Contains("OK"))
{
string configPath = System.Environment.CurrentDirectory + "\\ReUpdateData.config";
if (File.Exists(configPath))
{
try
{
//如果文件存在则先读出来
FileStream fileStream = new FileStream(configPath, FileMode.Open, FileAccess.Read, FileShare.Read);
BinaryFormatter mBinFmat = new BinaryFormatter();
UploadData Ud = mBinFmat.Deserialize(fileStream) as UploadData;
fileStream.Close();
//追加记录，并覆盖原文件
Ud.ReUpdate.Add(new Tuple <string, DateTime>(para1, DateTime.Now));
fileStream = new FileStream(configPath, FileMode.Create);
BinaryFormatter b = new BinaryFormatter();
b.Serialize(fileStream, Ud);
fileStream.Close();
GlobalVar.AddMessage(bar + " 上传失败，保存到本地");
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
}
else
{
try
{
//如果文件不存在则直接创建
UploadData Ud = new UploadData();
Ud.ReUpdate.Add(new Tuple <string, DateTime>(para1, DateTime.Now));
FileStream fileStream = new FileStream(configPath, FileMode.Create);
BinaryFormatter b = new BinaryFormatter();
b.Serialize(fileStream, Ud);
fileStream.Close();
GlobalVar.AddMessage(bar + " 上传失败，保存到本地");
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
}
}
}
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
}
public void ProcessImage()
{
Result_etch = new bool[6];
Result_blue = new bool[6];
Result_barcode = new bool[6];
try
{
if (Image1 != null && Image2 != null)
{
TiledImage?.Dispose();
TiledImage = Image1.ConcatObj(Image2).TileImages(1, "vertical");
GlobalVar.hWndCtrl.addIconicVar(TiledImage);
GlobalVar.hWndCtrl.repaint();
cam1ProcedureCall2.SetInputIconicParamObject("Image", TiledImage);//传入图像
cam1ProcedureCall2.Execute();
HRegion Rectangle10 = cam1ProcedureCall2.GetOutputIconicParamRegion("Rectangle10");
HRegion Rectangle11 = cam1ProcedureCall2.GetOutputIconicParamRegion("Rectangle11");
window1.SetColor("red");
window1.DispRegion(Rectangle10);
window1.SetColor("red");
window1.DispRegion(Rectangle11);
HTuple result_etch = cam1ProcedureCall2.GetOutputCtrlParamTuple("Result_etch");
HTuple result_blue = cam1ProcedureCall2.GetOutputCtrlParamTuple("Result_blue");
//HTuple result_barcode = cam1ProcedureCall2.GetOutputCtrlParamTuple("Result_barcode");
result_barcode = cam1ProcedureCall2.GetOutputCtrlParamTuple("Result_barcode");
GlobalVar.AddMessage("蚀刻:");
foreach (long item in result_etch.LArr)
{
if (item == 0)
{
GlobalVar.AddMessage(item.ToString() + "OK");
}
else
{
GlobalVar.AddMessage(item.ToString() + "NG");
}
}
GlobalVar.AddMessage("条码:");
try
{
int index = 0;
foreach (string item in result_barcode.SArr)
{
if (item != "error")
{
Result_barcode[index] = false;
}
else
{
Result_barcode[index] = true;
}
index++;
}
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
UploadBarcode();
try
{
foreach (string item in result_barcode.SArr)
{
System.Threading.Thread.Sleep(1000);
GlobalVar.AddMessage(item);
//SaveCSVfileBarcode(item);
}
}
catch { }
GlobalVar.AddMessage("蓝膜:");
foreach (long item in result_blue.LArr)
{
if (item == 1)
{
GlobalVar.AddMessage(item.ToString() + "NG");
}
else
{
GlobalVar.AddMessage(item.ToString() + "OK");
}
}
GlobalVar.AddMessage("图像处理完成");
for (int i = 0; i < result_etch.LArr.Length; i++)// i < Result_etch.Length && i < result_etch.LArr.Length && i < result_blue.LArr.Length; i++)
{
Result_etch[i] = result_etch[i];
//Result_blue[i] = result_blue[i];
}
}
else
{
GlobalVar.AddMessage("无图像");
}
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
//GC.Collect();
}
async void PlcRun()
{
short QuestCycle = 100;
bool state1 = false;
bool first = true;
AlarmTuple[] AlarmTupleArray = new AlarmTuple[200];
int alramItemsCount = 0;
string alarmconfigfile = System.Environment.CurrentDirectory + "\\CA9报警.xlsx";
try
{
alramItemsCount = UpdateAlarmFromExcel(alarmconfigfile, AlarmTupleArray);
GlobalVar.AddMessage("加载报警项：" + alramItemsCount.ToString());
}
catch (Exception ex)
{
GlobalVar.AddMessage(ex.Message);
}
while (true)
{
await Task.Delay(QuestCycle);
if (DateTime.Now.Hour % 2 == 0)
{
if (DateTime.Now.Hour != ReUpdateHour)
{
ReUpdateHour = DateTime.Now.Hour;
Inifile.INIWriteValue(iniParameterPath, "System", "ReUpdateHour", ReUpdateHour.ToString());
GlobalVar.plc.vision.ReUploadAction();
}
}
Task task = Task.Run(() =>
{
try
{
state1 = plc.ReadM(STATE, "M1000");
if (state1)
{
//拍照1
System.Threading.Thread.Sleep(20);
if (plc.ReadM(STATE, "M3000"))
{
plc.PLCWrite(STATE, "M3100", "0000");
GlobalVar.AddMessage("触发拍照1");
System.Threading.Thread.Sleep(20);
plc.PLCWrite(STATE, "M3000", "0000");
System.Threading.Thread.Sleep(20);
plc.PLCWrite(STATE, "M3002", "0000");
GlobalVar.plc.vision.GetImage1();
plc.PLCWrite(STATE, "M3002", "FF00");
}
//拍照2
System.Threading.Thread.Sleep(20);
if (plc.ReadM(STATE, "M3001"))
{
GlobalVar.AddMessage("触发拍照2");
System.Threading.Thread.Sleep(20);
plc.PLCWrite(STATE, "M3001", "0000");
System.Threading.Thread.Sleep(20);
plc.PLCWrite(STATE, "M3003", "0000");
GlobalVar.plc.vision.GetImage2();
plc.PLCWrite(STATE, "M3003", "FF00");
GlobalVar.plc.vision.ProcessImage();
string Str_Result_etch = GetCoilStr(GlobalVar.plc.vision.Result_etch);
System.Threading.Thread.Sleep(20);
plc.PLCWriteBit(STATE, "M3101", "0006", Str_Result_etch);
GlobalVar.AddMessage("蚀刻信息已写入PLC");
//string Str_Result_blue = GetCoilStr(GlobalVar.plc.vision.Result_blue);
//System.Threading.Thread.Sleep(20);
//plc.PLCWriteBit(STATE, "M121", "000A", Str_Result_blue);
string Str_Result_barcode = GetCoilStr(GlobalVar.plc.vision.Result_barcode);
System.Threading.Thread.Sleep(20);
plc.PLCWriteBit(STATE, "M3111", "0006", Str_Result_barcode);
GlobalVar.AddMessage("扫码信息已写入PLC");
plc.PLCWrite(STATE, "M3100", "FF00");
GlobalVar.AddMessage("本次处理完成");
}
//if (plc.ReadM(STATE, "M260"))
//{
// GlobalVar.AddMessage("触发扫码");
// System.Threading.Thread.Sleep(20);
// plc.PLCWrite(STATE, "M260", "0000");
// System.Threading.Thread.Sleep(20);
// plc.PLCWrite(STATE, "M262", "0000");
// System.Threading.Thread.Sleep(20);
// plc.PLCWrite(STATE, "M264", "0000");
// ScanC.GetBarCode(PLCScanBCallback);
//}
//报警
for (int i = 0; i < alramItemsCount; i++)
{
AlarmTupleArray[i].CoilStatus = plc.ReadM(STATE, AlarmTupleArray[i].CoilName);
if (AlarmTupleArray[i].LastCoilStatus != AlarmTupleArray[i].CoilStatus)
{
AlarmTupleArray[i].LastCoilStatus = AlarmTupleArray[i].CoilStatus;
if (AlarmTupleArray[i].CoilStatus && !first)
{
AlarmTableItem _alarmTableItem = new AlarmTableItem();
_alarmTableItem.AlarmDate = DateTime.Now.ToString();
_alarmTableItem.AlarmMessage = AlarmTupleArray[i].AlarmContent;
_alarmTableItem.MachineID = GlobalVar.MachineID;
_alarmTableItem.UserID = GlobalVar.UserID;
lock (GlobalVar.obj)
GlobalVar.AlarmRecordQueue.Enqueue(_alarmTableItem);
SaveCSVfileAlarm(_alarmTableItem.AlarmMessage);
//记录报警
}
}
}
first = false;
}
QuestCycle = 100;
}
catch (Exception ex)
{
Console.WriteLine(ex.Message);
state1 = false;
QuestCycle = 1000;
}
});
await task;
Connect = state1;
}
}
