private string GetMasterChildRollNumber(IProductEntryDto tpoCProductRollDto, ProductionLinesDto prodLineDto)
{
int count = _repository.Repository <TPOCProductRoll>().GetAllBy(pr => pr.MasterRollID == tpoCProductRollDto.MasterRollID).Count();
count++;
return(GetMasterRollNumber(tpoCProductRollDto, prodLineDto) + count.ToString("00"));
}
private string GetIMRollNumber(IProductEntryDto tpoCProductRollDto, ProductionLinesDto prodLineDto)
{
bool old = false;
string newLotNumber = GetNewLotNumber(tpoCProductRollDto);
if (tpoCProductRollDto.RawMaterialReceivedID != 0)
{
try
{
RawMaterialReceived rm = _repository.Repository <RawMaterialReceived>().GetById(tpoCProductRollDto.RawMaterialReceivedID);
if (rm.LotNumber.Substring(0, 7) != newLotNumber)
{
old = true;
}
}
catch
{
old = true;
}
}
WorkOrder workOrder = _repository.Repository <WorkOrder>().GetById(tpoCProductRollDto.WorkOrderID);
string newProdCode = string.Empty;
if (old)
{
newProdCode = FillOldIMLot(newLotNumber, workOrder);
}
else
{
newProdCode = FillCurrentIMLot(newLotNumber, workOrder);
}
return(newProdCode);
}
public string GetNewRollOrCartonCode(IProductEntryDto dto)
{
ProductionLinesDto productionLinesDto = GetProdLineDto(dto.LineID);
ProdLineTypeDto prodLineTypeDto = GetProdLineTypeDto(productionLinesDto.LineTypeID);
return(GetNewRollOrCartonCode(dto, productionLinesDto, prodLineTypeDto));
}
private string GetChildRollNumber(IProductEntryDto tpoCProductRollDto, ProductionLinesDto prodLineDto)
{
// TODO: FIXME
string masterRollNumber = GetMasterRollNumber(tpoCProductRollDto, prodLineDto);
int count = _repository.Repository <TPOCProductRoll>().GetAllBy(pr => pr.Code.StartsWith(masterRollNumber)).Count();
count++;
return(masterRollNumber + count.ToString("00"));
}
public void EditProdEntry(TPOCProductRollDto tpoCProductRollDto)
{
int count = 0;
if (!string.IsNullOrEmpty(tpoCProductRollDto.Code))
{
count = _repository.Repository <TPOCProductRoll>().GetAllBy(r => r.Code == tpoCProductRollDto.Code).Count();
// can't add a new roll with same name as one that exists
if (count > 0 && tpoCProductRollDto.ID == 0)
{
tpoCProductRollDto.Code = string.Empty;
}
}
ProductionLinesDto prodLineDto = GetProdLineDto(tpoCProductRollDto.LineID);
ProdLineTypeDto prodLineTypeDto = GetProdLineTypeDto(prodLineDto.LineTypeID);
if (string.IsNullOrEmpty(tpoCProductRollDto.Code))
{
tpoCProductRollDto.Code = GetNewRollOrCartonCode(tpoCProductRollDto, prodLineDto, prodLineTypeDto);
}
tpoCProductRollDto.ProductID = GetTPOProductId(tpoCProductRollDto);
tpoCProductRollDto.BatchNumber = GetBatchNumber(tpoCProductRollDto);
tpoCProductRollDto.LengthUoMID = GetUomId(tpoCProductRollDto.LengthUoM);
tpoCProductRollDto.WeightUoMID = GetUomId(tpoCProductRollDto.WeightUoM);
TPOCProductRoll entity;
if (tpoCProductRollDto.ID == 0)
{
entity = new TPOCProductRoll();
Mapper.Map(tpoCProductRollDto, entity);
_repository.Repository <TPOCProductRoll>().Insert(entity);
}
else
{
entity = GetById(tpoCProductRollDto.ID);
_repository.Repository <TPOCProductRoll>().Update(entity);
}
if (IsFlashingMasterRoll(tpoCProductRollDto))
{
AddToReworkList(tpoCProductRollDto);
}
if (prodLineTypeDto.ProdLineTypeCode == "TPO" || prodLineTypeDto.ProdLineTypeCode == "CO")
{
UpdateScrimUsageEntry(tpoCProductRollDto);
}
CommitUnitOfWork();
}
public JsonResult FetchProductionLines()
{
List <ProductionLinesDto> productionLines = new List <ProductionLinesDto>();
using (TPO.Services.Production.ProductionLineService service = new TPO.Services.Production.ProductionLineService())
{
productionLines = service.GetByPlant(CurrentPlantId);
}
// create default DTO
ProductionLinesDto defaultItem = new ProductionLinesDto();
defaultItem.ID = 0;
defaultItem.LineDesc = "--- Select Line ---";
productionLines.Insert(0, defaultItem);
return(Json(productionLines, JsonRequestBehavior.AllowGet));
}
public string GetNewRollOrCartonCode(IProductEntryDto tpoCProductRollDto, ProductionLinesDto prodLineDto, ProdLineTypeDto prodLineTypeDto)
{
switch (prodLineTypeDto.ProdLineTypeCode)
{
case "TPO":
if (prodLineDto.TPOMorC == "M")
{
return(GetMasterRollNumber(tpoCProductRollDto, prodLineDto));
}
else if (!tpoCProductRollDto.MasterRollID.HasValue)
{
return(GetChildRollNumber(tpoCProductRollDto, prodLineDto));
}
else
{
return(GetMasterChildRollNumber(tpoCProductRollDto, prodLineDto));
}
break;
case "WI":
return(GetMasterChildRollNumber(tpoCProductRollDto, prodLineDto));
break;
case "RW":
return(GetChildRollNumber(tpoCProductRollDto, prodLineDto));
break;
case "IM":
return(GetIMRollNumber(tpoCProductRollDto, prodLineDto));
break;
case "CO":
return(GetChildRollNumber(tpoCProductRollDto, prodLineDto));
break;
default:
throw new ArgumentOutOfRangeException("Unknown Production Line Type");
}
}
private string GetMasterRollNumber(IProductEntryDto tpoCProductRollDto, ProductionLinesDto prodLineDto)
{
return(prodLineDto.LabelID.ToString("00") +
(tpoCProductRollDto.ProductionDate.Year % 100).ToString("00") +
tpoCProductRollDto.ProductionDate.DayOfYear.ToString("000") + "01");
}
public JsonResult GetWorkOrderShiftData(int lineID, int shiftID, int workOrderID, DateTime prodDate)
{
WorkOrderShiftDataModel model = new WorkOrderShiftDataModel();
//Set default units of measure
using (UnitOfMeasureService svc = new UnitOfMeasureService())
{
var lengthDefault = svc.GetDefaultByTypeCode("L");
if (lengthDefault != null)
{
model.LengthUnitOfMeasure = lengthDefault.Code;
}
var weightDefault = svc.GetDefaultByTypeCode("W");
if (weightDefault != null)
{
model.WeightUnitOfMeasure = weightDefault.Code;
}
}
//Get production line
ProductionLinesDto lineDto = null;
using (ProductionLineService lineSvc = new ProductionLineService())
{
lineDto = lineSvc.Get(lineID);
}
if (lineDto != null)
{
List <TPOCProductRollDto> rollDtos = new List <TPOCProductRollDto>();
using (TPOCProductRollService rollSvc = new TPOCProductRollService())
{
if (lineDto.TPOMorC == "M")
{
//Get master rolls
rollDtos.AddRange(rollSvc.GetMasterRollsByShift(lineID, shiftID, prodDate));
}
else
{
//Get child rolls
rollDtos.AddRange(rollSvc.GetChildRollsByShift(lineID, shiftID, prodDate));
}
}
//Filter for rolls specific to the work order
var workOrderRolls = rollDtos.Where(r => r.WorkOrderID == workOrderID).ToList();
model.RollCount1 = workOrderRolls.Count;
model.Length1 = workOrderRolls.Sum(r => r.Length);
model.Weight1 = workOrderRolls.Sum(r => r.Weight);
model.ShiftRollWeight = rollDtos.Sum(r => r.Weight);
//Get scraps
List <TPOLineScrapDto> scrapDtos = new List <TPOLineScrapDto>();
using (TPOLineScrapService scrapSvc = new TPOLineScrapService())
{
scrapDtos.AddRange(scrapSvc.GetByShift(shiftID, prodDate));
}
//Filter for scraps specific to the work order
var woScraps = scrapDtos.Where(s => s.WorkOrderID == workOrderID).ToList();
for (int i = 0; i < woScraps.Count; i++)
{
switch (woScraps[i].TPOLineScrapTypeDescription)
{
case "Second":
{
model.Length2 += woScraps[i].Length;
model.Weight2 += woScraps[i].Weight;
} break;
case "Third":
{
model.Length3 += woScraps[i].Length;
model.Weight3 += woScraps[i].Weight;
} break;
case "Fourth":
{
model.Length4 += woScraps[i].Length;
model.Weight4 += woScraps[i].Weight;
} break;
}
}
model.ShiftScrapWeight = scrapDtos.Sum(s => s.Weight);
//Get downtime
List <DownTimeDto> dtDtos = new List <DownTimeDto>();
using (DownTimeService dtSvc = new DownTimeService())
{
dtDtos.AddRange(dtSvc.GetByShift(lineID, shiftID, prodDate));
}
var woDowntime = dtDtos.Where(dt => dt.WorkOrderID == workOrderID).ToList();
model.DownTimeMinutes = woDowntime.Sum(dt => dt.DownTimeMinutes);
model.ShiftDownTimeMinutes = dtDtos.Sum(dt => dt.DownTimeMinutes);
//Get production line schedule
List <ProductionLineScheduleDto> plSchedDtos = new List <ProductionLineScheduleDto>();
using (ProductionLineScheduleService plSchedSvc = new ProductionLineScheduleService())
{
plSchedDtos.AddRange(plSchedSvc.GetByShift(lineID, shiftID, prodDate));
}
model.ScheduledRunTime = plSchedDtos.Sum(s => s.MinutesScheduled);
//Check if feeder entry forms need to be used
if (lineDto.LineDescCode == "TPO")
{
model.RMUse = true;
List <TPOFormulationLineProductDto> formDtos = new List <TPOFormulationLineProductDto>();
using (TPOFormulationLineProductService formSvc = new TPOFormulationLineProductService())
{
formDtos.AddRange(formSvc.GetByWorkOrder(lineID, workOrderID));
}
if (formDtos.Count > 0)
{
model.Form = formDtos.First().TPOFormulationID;
model.Extruders = formDtos.First().TPOFormulationExtruders;
}
List <WorkOrderShiftDataDto> eorDtos = new List <WorkOrderShiftDataDto>();
using (WorkOrderShiftDataService eorSvc = new WorkOrderShiftDataService())
{
eorDtos.AddRange(eorSvc.GetByShift(lineID, shiftID, prodDate));
if (eorDtos.Count == 0)
{
eorSvc.Add(new WorkOrderShiftDataDto()
{
LineID = lineID,
ProductionDate = prodDate,
ShiftID = shiftID,
WorkOrderID = workOrderID,
PlantID = CurrentPlantId,
EnteredBy = CurrentUser,
DateEntered = DateTime.Now,
ModifiedBy = CurrentUser,
LastModified = DateTime.Now
});
}
else
{
model.ScrimA = eorDtos.First().ScrimAreaUsed;
model.ScrimW = eorDtos.First().ScrimWeightUsed;
model.Resin = eorDtos.First().DrainedResin;
}
}
}
}
return(Json(model, JsonRequestBehavior.AllowGet));
}
