public void ModifyProductCfg(ProductSizeCfgModel m)
{
if (!productCfgBll.Exists(m.productCataCode))
{
view.ShowPopupMes(string.Format("{0} 的尺寸配置不存在，请添加", m.productCataCode));
}
else
{
productCfgBll.Update(m);
RefreshList("产品型号配置");
}
}
public string GetProductCfgInfo(string cataCode)
{
string reStr = "";
ProductSizeCfgModel cfg = productCfgBll.GetModel(cataCode);
if (cfg == null)
{
return(reStr);
}
reStr = string.Format("{0}", cfg.productName);
return(reStr);
}
public void AddProductCfg(ProductSizeCfgModel m)
{
if (productCfgBll.Exists(m.productCataCode))
{
view.ShowPopupMes("已经存在" + m.productCataCode);
return;
}
if (!productCfgBll.Add(m))
{
LogModel log = new LogModel("产品型号配置", "添加型号配置失败", EnumLoglevel.错误);
logRecorder.AddLog(log);
}
else
{
DataTable dt = productCfgBll.GetAllList().Tables[0];
view.DispProductCfgList(dt);
}
}
public override bool ExeBusiness(ref string reStr)
{
if (!NodeStatParse(ref reStr))
{
return(false);
}
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
//case 0:
// {
// db1ValsToSnd[0] = db1StatCheckNoneed; //空板进入，放行
// if (this.currentStat.Status != EnumNodeStatus.工位有板)
// {
// logRecorder.AddDebugLog(nodeName, "空板，放行");
// }
// this.currentStat.Status = EnumNodeStatus.工位有板;
// this.currentStat.ProductBarcode = "";
// this.currentStat.StatDescribe = "空板";
// break;
// }
case 1:
{
DevCmdReset();
rfidUID = string.Empty;
this.currentStat.Status = EnumNodeStatus.设备空闲;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备空闲";
currentTaskDescribe = "等待有产品信号";
break;
}
case 2:
{
if (this.currentStat.Status == EnumNodeStatus.设备故障)
{
break;
}
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//读条码，做校验
currentTaskDescribe = "开始读产品条码";
string boxBarcode = "";
if (SysCfgModel.SimMode)
{
boxBarcode = SimBarcode;
}
else
{
boxBarcode = barcodeRW.ReadBarcode();
}
if (boxBarcode == string.Empty || boxBarcode.Length < 26)
{
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.StatDescribe = "无效的条码，位数不足26位！";
currentTaskDescribe = "无效的条码，位数不足26位！";
break;
}
else
{
db1ValsToSnd[0] = 0;
}
logRecorder.AddDebugLog(nodeName, "扫到纸箱条码：" + boxBarcode);
//状态赋条码,
BarcodeFillDB1(boxBarcode, 3);
this.currentStat.ProductBarcode = boxBarcode;
string productTypeCode = boxBarcode.Substring(0, 13);
ProductSizeCfgModel cfg = productCfgBll.GetModel(productTypeCode);
if (cfg == null)
{
db1ValsToSnd[0] = 8;
this.currentStat.StatDescribe = "产品尺寸配置不存在";
logRecorder.AddDebugLog(nodeName, "包装配置不存在，" + boxBarcode);
currentTaskDescribe = "产品尺寸配置不存在";
checkEnable = false;
break;
}
ProductPacsizeDefModel packSize = packsizeDefBll.GetModel(cfg.packageSize);
db1ValsToSnd[1] = (short)packSize.packageSeq;
db1ValsToSnd[2] = (short)(cfg.cataSeq % 256);
if (db1ValsToSnd[2] == 0)
{
db1ValsToSnd[2] = 1;
}
currentTaskPhase++;
OutputRecord(this.currentStat.ProductBarcode);
break;
}
case 3:
{
db1ValsToSnd[0] = db1StatCheckOK;
this.currentStat.StatDescribe = "机器人码垛完成";
if (LineMonitorPresenter.DebugMode)
{
logRecorder.AddDebugLog(this.nodeName, "码垛完成");
}
currentTaskDescribe = "机器人码垛完成";
currentTaskPhase++;
break;
}
case 4:
{
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程完成";
break;
}
default:
break;
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
if (!base.ExeBusiness(ref reStr))
{
return(false);
}
if (db2Vals[0] == 0)
{
if (currentTaskPhase > 2)
{
if (!SysCfgModel.SimMode)
{
if (!AipuObj.CloseDev(ref reStr))
{
logRecorder.AddDebugLog(nodeName, "关闭艾普检测设备失败," + reStr);
}
}
}
}
if (!NodeStatParse(ref reStr))
{
return(false);
}
//SendPrintcodeFromBuf();
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
case 1:
{
checkRe = 0;
if (!ProcessStartCheck(3, !SysCfgModel.DebugMode))
{
break;
}
//发送机器人配方
ProductSizeCfgBll productCfg = new ProductSizeCfgBll();
string cataCode = this.currentStat.ProductBarcode.Substring(0, 13);
cfgModel = productCfg.GetModel(cataCode);
if (cfgModel == null)
{
if (this.db1ValsToSnd[0] != 6)
{
ThrowErrorStat(string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode), EnumNodeStatus.设备故障);
// logRecorder.AddDebugLog(nodeName, string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode));
}
this.currentStat.StatDescribe = "配置不存在";
checkEnable = false;
this.db1ValsToSnd[0] = 6;
return(true);
}
this.db1ValsToSnd[2] = (short)cfgModel.robotProg;
this.currentTaskPhase++;
break;
}
case 2:
{
if (!SysCfgModel.SimMode)
{
float frequenze = 50.0f; // (float)cfgModel.frequency1;
float volt = 233.0f; // (float)cfgModel.volt1;
if (!AipuObj.SetRunningParam(frequenze, volt, ref reStr))
{
logRecorder.AddDebugLog(nodeName, "设置艾普强档检测参数失败," + reStr);
break;
}
logRecorder.AddDebugLog(nodeName, string.Format("设置艾普强档电压/频率参数,{0}V,{1}HZ", volt, frequenze));
//if(!AipuObj.OpenDev(ref reStr))
//{
// logRecorder.AddDebugLog(nodeName, "设置艾普强档检测参数失败," + reStr);
// break;
//}
detectStartTime = System.DateTime.Now;
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "开始检测，启动艾普检测仪");
this.currentTaskPhase++;
break;
}
case 3:
{
float frequenze = 50.0f; //(float)cfgModel.frequency1;
float volt = 220.0f; //(float)cfgModel.volt2;
if (!SysCfgModel.SimMode)
{
TimeSpan ts = System.DateTime.Now - detectStartTime;
if (ts.TotalSeconds > 10)
{
//开始切换到弱档参数
logRecorder.AddDebugLog(nodeName, string.Format("设置艾普弱档电压/频率参数,{0}V,{1}HZ", volt, frequenze));
if (!AipuObj.SetRunningParam(frequenze, volt, ref reStr))
{
logRecorder.AddDebugLog(nodeName, "设置艾普弱档检测参数失败," + reStr);
break;
}
this.currentTaskPhase++;
}
}
else
{
logRecorder.AddDebugLog(nodeName, string.Format("设置艾普弱档电压/频率参数,{0}V,{1}HZ", volt, frequenze));
this.currentTaskPhase++;
}
break;
}
case 4:
{
currentTaskDescribe = "等待检测结果";
if (db2Vals[2] == 0)
{
break;
}
string detectCodes = "";
if (db2Vals[2] == 1)
{
//合格
checkRe = 0;
}
else
{
checkRe = 1;
detectCodes = GetDetectCodeStr();
if (string.IsNullOrWhiteSpace(detectCodes))
{
break;
}
OutputRecord(this.currentStat.ProductBarcode);
}
currentTaskDescribe = "开始保存结果到本地";
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, detectCodes, "", 0))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
currentTaskPhase++;
break;
}
case 5:
{
currentTaskDescribe = "开始上传结果到MES";
if (checkRe == 1)
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
currentTaskPhase++;
break;
}
case 6:
{
currentTaskDescribe = "放行";
this.currentStat.StatDescribe = "检测完成";
string checkreStr = "OK";
if (checkRe == 1)
{
checkreStr = "NG";
db1ValsToSnd[0] = db1StatNG;
}
else
{
db1ValsToSnd[0] = db1StatCheckOK; //允许下线
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "检测完成," + checkreStr);
this.currentStat.StatDescribe = "下线";
checkFinished = true;
currentTaskPhase++;
break;
}
case 7:
{
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程结束";
break;
}
}
return(true);
}
public bool ManualExeBusiness(ref string reStr)
{
switch (currentTaskPhase)
{
case 1:
{
detectCode = "";
cfgModel = null;
if (!ProcessStartCheck(3, !SysCfgModel.DebugMode))
{
break;
}
this.currentTask.TaskPhase = this.currentTaskPhase;
this.currentTask.TaskParam = rfidUID;
this.ctlTaskBll.Update(this.currentTask);
ProductSizeCfgBll productCfg = new ProductSizeCfgBll();
string cataCode = this.currentStat.ProductBarcode.Substring(0, 13);
cfgModel = productCfg.GetModel(cataCode);
if (cfgModel == null)
{
if (this.db1ValsToSnd[0] != 6)
{
ThrowErrorStat(string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode), EnumNodeStatus.设备故障);
// logRecorder.AddDebugLog(nodeName, string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode));
}
this.currentStat.StatDescribe = "配置不存在";
checkEnable = false;
this.db1ValsToSnd[0] = 6;
return(true);
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "开始检测");
this.db1ValsToSnd[2] = (short)cfgModel.robotProg;
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
//等待人工检测完毕，
this.currentStat.StatDescribe = "等待人工检测完成";
this.currentTaskDescribe = "等待人工检测完成";
if (this.db2Vals[2] != 1)
{
break;
}
currentTaskDescribe = "开始查询安规结果";
DevAccess.AinuoDetectModel detectModel = null;
string strDetectVal = "";
if (SysCfgModel.SimMode)
{
detectModel = GenerateSimDetect();
//currentTaskDescribe = "开始保存本地检测结果";
//checkRe = 0;
//if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, detectCode, "", 0))
//{
// Console.WriteLine(string.Format("{0}保存检测数据到本地数据库失败", nodeName));
// break;
//}
}
else
{
detectModel = AinuoObj.GetDetectResult(ref reStr);
//if (detectModel == null)
//{
// TimeSpan timeElapse = System.DateTime.Now - detectStartTime;
// if (timeElapse.TotalMilliseconds < detectTimeout)
// {
// break;
// }
// else
// {
// detectStartTime = System.DateTime.Now;
// logRecorder.AddDebugLog(this.nodeName, string.Format("检测超时,{0}毫秒,重新检测", detectTimeout));
// currentStat.StatDescribe = string.Format("检测超时");
// }
//}
}
if (detectModel == null)
{
logRecorder.AddDebugLog(nodeName, this.currentStat.ProductBarcode + "检测超时，无数据," + reStr);
ThreadBaseModel.Sleep(1000);
break;
}
float designPower = float.Parse(cfgModel.power1);
if (!GetDetectResult(this.currentStat.ProductBarcode, detectModel, designPower, ref detectCode, ref strDetectVal, ref checkRe))
{
ThreadBaseModel.Sleep(1000);
break;
}
//if (!SysCfgModel.SimMode)
//{
// if (!AinuoObj.CloseDev(ref reStr))
// {
// logRecorder.AddDebugLog(nodeName, this.currentStat.ProductBarcode + "关闭艾诺检测设备失败," + reStr);
// break;
// }
//}
currentTaskDescribe = "开始保存本地检测结果";
if (!string.IsNullOrWhiteSpace(detectCode))
{
if (detectCode.Substring(detectCode.Length - 1, 1) == ",")
{
detectCode = detectCode.Remove(detectCode.Length - 1, 1);
}
logRecorder.AddDebugLog(nodeName, this.currentStat.ProductBarcode + "故障码:" + detectCode);
}
if (checkRe > 0)
{
OutputRecord(this.currentStat.ProductBarcode);
}
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, detectCode, strDetectVal, 0))
{
Console.WriteLine(string.Format("{0}保存检测数据到本地数据库失败", nodeName));
break;
}
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 3:
{
string checkReStr = "OK";
if (this.nodeID == "2001")
{
if (checkRe == 1)
{
//安规1检测完成NG后上传数据
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
}
else
{
//安规1检测完成若合格后不上传数据
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
currentTaskDescribe = "放行";
if (checkRe == 1)
{
db1ValsToSnd[0] = db1StatNG;
checkReStr = "NG";
}
else
{
db1ValsToSnd[0] = db1StatCheckOK;
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "检测完成," + checkReStr);
this.currentStat.StatDescribe = "安规检测完成," + checkReStr;
checkFinished = true;
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 4:
{
//流程结束
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程结束";
// this.currentTaskPhase++;
break;
}
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
if (!NodeStatParse(ref reStr))
{
return(false);
}
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
//case 0:
// {
// db1ValsToSnd[0] = db1StatCheckNoneed; //空板进入，放行
// if (this.currentStat.Status != EnumNodeStatus.工位有板)
// {
// logRecorder.AddDebugLog(nodeName, "空板，放行");
// }
// this.currentStat.Status = EnumNodeStatus.工位有板;
// this.currentStat.ProductBarcode = "";
// this.currentStat.StatDescribe = "空板";
// break;
// }
case 1:
{
DevCmdReset();
rfidUID = string.Empty;
this.currentStat.Status = EnumNodeStatus.设备空闲;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备空闲";
checkFinished = false;
currentTaskDescribe = "等待有板信号";
break;
}
case 2:
{
db1ValsToSnd[32] = 1; //流程锁定
if (this.currentStat.Status == EnumNodeStatus.设备故障)
{
break;
}
// this.db1ValsToSnd[0] = (short)(this.db1ValsToSnd[0] | 64); //
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//开始读卡
DateTime dtSt = System.DateTime.Now;
if (!SimMode)
{
rfidUID = rfidRW.ReadUID();
}
else
{
rfidUID = SimRfidUID;
}
currentTaskDescribe = "开始读RFID";
if (!string.IsNullOrWhiteSpace(rfidUID))
{
db1ValsToSnd[0] = 0;
this.currentStat.StatDescribe = "RFID识别完成";
//根据绑定，查询条码，赋条码
OnlineProductsModel productBind = productBindBll.GetModelByrfid(rfidUID);
if (productBind == null)
{
// if (this.nodeName == "二次试火")
if (GetType().ToString() == "LineNodes.NodeFireTryingB")
{
db1ValsToSnd[0] |= db1StatNG; //
}
else
{
db1ValsToSnd[0] |= bindUnexist;
}
// this.currentTaskPhase = 4;
this.currentStat.StatDescribe = "未投产";
logRecorder.AddDebugLog(nodeName, "未投产，rfid:" + rfidUID);
checkEnable = false;
break;
}
productBind.currentNode = this.nodeName;
productBindBll.Update(productBind);
BarcodeFillDB1(productBind.productBarcode, 2);
int reDetectQuery = ReDetectQuery(productBind.productBarcode);
if (0 == reDetectQuery)
{
db1ValsToSnd[0] = db1StatCheckOK;
checkEnable = false;
logRecorder.AddDebugLog(nodeName, string.Format("{0}本地已经存在检验记录,检验结果：OK", productBind.productBarcode));
break;
}
else if (1 == reDetectQuery)
{
db1ValsToSnd[0] = db1StatNG;
checkEnable = false;
logRecorder.AddDebugLog(nodeName, string.Format("{0}本地已经存在检验记录,检验结果：NG", productBind.productBarcode));
break;
}
//状态赋条码,
this.currentStat.ProductBarcode = productBind.productBarcode;
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "开始检测");
//查询本地数据库，之前工位是否有不合格项，若有，下线
// if (LineMonitorPresenter.checkPreStation)
{
if (!PreDetectCheck(productBind.productBarcode))
{
// if (this.nodeName == "二次试火")
if (GetType().ToString() == "LineNodes.NodeFireTryingB")
{
db1ValsToSnd[0] |= db1StatNG; //
}
else
{
db1ValsToSnd[0] |= preCheckLoss; //
}
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 在前面工位有检测NG项", productBind.productBarcode));
checkEnable = false;
break;
}
}
if (!LossCheck(productBind.productBarcode, ref reStr))
{
// if (this.nodeName == "二次试火")
if (GetType().ToString() == "LineNodes.NodeFireTryingB")
{
db1ValsToSnd[0] |= db1StatNG; //
}
else
{
db1ValsToSnd[0] |= preCheckLoss; //
}
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 检测漏项,{1}", productBind.productBarcode, reStr));
checkEnable = false;
break;
}
short gasSeq = 0;
if (productBind.productBarcode.Trim().Length == 26)
{
//新物料，直接查询产品配置
string cataCode = productBind.productBarcode.Substring(0, 13);
ProductSizeCfgModel m = productCfgBll.GetModel(cataCode);
if (m == null)
{
this.ThrowErrorStat(productBind.productBarcode + "产品型号配置不存在", EnumNodeStatus.设备故障);
//if (this.nodeName == "二次试火")
if (GetType().ToString() == "LineNodes.NodeFireTryingB")
{
db1ValsToSnd[0] |= db1StatNG; //
}
else
{
db1ValsToSnd[0] |= gasCfgUnexist;
}
checkEnable = false;
break;
}
GasConfigModel gasCfg = gasCfgBll.GetGascfgByName(m.gasName);
if (gasCfg == null)
{
this.ThrowErrorStat(productBind.productBarcode + "气源配置不存在", EnumNodeStatus.设备故障);
// if (this.nodeName == "二次试火")
if (GetType().ToString() == "LineNodes.NodeFireTryingB")
{
db1ValsToSnd[0] |= db1StatNG; //
}
else
{
db1ValsToSnd[0] |= gasCfgUnexist;
}
checkEnable = false;
break;
}
gasSeq = (short)gasCfg.gasSeq;
}
else
{
this.ThrowErrorStat(productBind.productBarcode + "无效的条码", EnumNodeStatus.设备故障);
db1ValsToSnd[0] |= db1StatNG; //
checkEnable = false;
break;
}
db1ValsToSnd[1] = gasSeq;
currentTaskPhase++;
}
else
{
if (!SysCfgModel.SimMode)
{
DateTime dtEnd = DateTime.Now;
string recvStr = (rfidRW as SgrfidRW).GetRecvBufStr();
string logStr = string.Format("读RFID失败，发送读卡命令:{0},接收判断时间:{1},接收数据:{2}", dtSt.ToString("HH:mm:ss"), dtEnd.ToString("HH:mm:ss"), recvStr);
logRecorder.AddDebugLog(nodeName, logStr);
}
if (db1ValsToSnd[0] != db1StatRfidFailed)
{
logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
}
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读RFID卡失败";
break;
}
break;
}
case 3:
{
currentTaskDescribe = "等待检测结果";
if (db2Vals[1] == 0)
{
break;
}
int checkRe = 0;
string detectCodes = "";
if (db2Vals[1] == 1)
{
checkRe = 0;
//合格
//db1ValsToSnd[0] = db1StatCheckOK;
}
else
{
checkRe = 1;
for (int i = 0; i < 16; i++)
{
int codeIndex = i + 1;
DetectCodeDefModel m = detectCodeDefbll.GetModel(this.processName, codeIndex);
if (m != null)
{
if ((db2Vals[2] & (1 << i)) > 0)
{
detectCodes += (m.detectCode + ",");
}
}
}
if (string.IsNullOrEmpty(detectCodes))
{
break;
}
else
{
if (detectCodes[detectCodes.Count() - 1] == ',')
{
detectCodes = detectCodes.Remove(detectCodes.Count() - 1, 1);
}
//不合格
// db1ValsToSnd[0] = db1StatNG;
logRecorder.AddDebugLog(this.nodeName, "故障码：" + detectCodes);
}
//检测不合格，下线
OutputRecord(this.currentStat.ProductBarcode);
}
currentTaskDescribe = "开始保存结果到本地";
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, detectCodes, "", 0))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
currentTaskDescribe = "开始上传结果到MES";
string[] mesProcessSeq = new string[] { "RQ-ZA230", "RQ-ZA240", "RQ-ZA220", "RQ-ZA250", "RQ-ZA251", "RQ-ZA252", "RQ-ZA254", "RQ-ZA260" };
// string[] mesProcessSeq = new string[] { this.mesNodeID };
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
this.currentStat.StatDescribe = "一次试火检测完成";
string checkReStr = "OK";
currentTaskDescribe = "放行";
if (0 == checkRe)
{
db1ValsToSnd[0] = db1StatCheckOK;
}
else
{
db1ValsToSnd[0] = db1StatNG;
checkReStr = "NG";
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "检测完成," + checkReStr);
checkFinished = true;
currentTaskPhase++;
break;
}
case 4:
{
//流程结束
currentTaskDescribe = "流程结束";
this.currentStat.StatDescribe = "流程完成";
// DevCmdReset();
this.currentTaskPhase++;
break;
}
case 5:
{
this.currentTaskPhase++;
break;
}
default:
break;
}
return(true);
}
// int tempCounter = 0;
public override bool ExeBusiness(ref string reStr)
{
try
{
PLCRWMx plcRwObj = plcRW as PLCRWMx;
// Console.WriteLine("A 产品上线 D3000={0}", PLCRWMx.db2Vals[0]);
if (!NodeStatParse(ref reStr))
{
return(false);
}
switch (this.currentTaskPhase)
{
//db1复位
//case 0:
// {
// db1ValsToSnd[0] = db1StatCheckNoneed; //空板进入，放行
// this.currentStat.Status = EnumNodeStatus.工位有板;
// this.currentStat.ProductBarcode = "";
// this.currentStat.StatDescribe = "空板";
// break;
// }
case 1:
{
DevCmdReset();
rfidUID = string.Empty;
this.currentStat.Status = EnumNodeStatus.设备空闲;
// this.currentStat.ProductBarcode = "";//
this.currentStat.StatDescribe = "设备空闲";
checkFinished = false;
//Array.Clear(db1ValsToSnd, 0, db1ValsToSnd.Count());
currentTaskDescribe = "等待有板信号";
break;
}
case 2:
{
db1ValsToSnd[31] = 1; //流程锁定
//if (this.currentStat.Status == EnumNodeStatus.设备故障)
//{
// break;
//}
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//读条码，rfid，绑定
string rfidUID = "";
currentTaskDescribe = "开始读RFID";
DateTime dtSt = System.DateTime.Now;
if (NodeFactory.SimMode)
{
rfidUID = this.SimRfidUID;
}
else
{
rfidUID = rfidRW.ReadUID();
}
if (string.IsNullOrEmpty(rfidUID))
{
DateTime dtEnd = DateTime.Now;
if (!SysCfgModel.SimMode)
{
string recvStr = (rfidRW as SgrfidRW).GetRecvBufStr();
string logRfidStr = string.Format("读RFID失败，发送读卡命令:{0},接收判断时间:{1},接收数据:{2}", dtSt.ToString("HH:mm:ss"), dtEnd.ToString("HH:mm:ss"), recvStr);
logRecorder.AddDebugLog(nodeName, logRfidStr);
}
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.StatDescribe = "读RFID卡失败！";
break;
}
currentTaskDescribe = "开始读条码";
string barcode = barcodeRW.ReadBarcode().Trim();
if (string.IsNullOrWhiteSpace(barcode))
{
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.StatDescribe = "读条码失败！";
this.currentStat.ProductBarcode = "读条码失败！";
currentTaskDescribe = "读条码失败！";
break;
}
if (barcode.Length != 26)
{
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.StatDescribe = "无效的条码，位数不足26位！";
this.currentStat.ProductBarcode = this.currentStat.StatDescribe;
currentTaskDescribe = this.currentStat.StatDescribe;
break;
}
string productTypeCode = barcode.Substring(0, 13);
ProductSizeCfgModel cfg = productCfgBll.GetModel(productTypeCode);
if (cfg == null)
{
db1ValsToSnd[0] = 32;
currentTaskDescribe = string.Format("产品未配置,物料码{0}", productTypeCode);
this.currentStat.StatDescribe = currentTaskDescribe;
this.currentStat.Status = EnumNodeStatus.设备故障;
checkEnable = false;
break;
}
//db1赋条码
BarcodeFillDB1(barcode, 1);
currentStat.ProductBarcode = barcode;
// 若已经存在，则解绑
if (!TryUnbind(rfidUID, barcode))
{
logRecorder.AddDebugLog(this.nodeName, "解绑错误");
currentTaskDescribe = "解绑错误";
break;
}
ClearLoacalMesData(barcode);
//数据库绑定
if (onlineProductBll.Exists(barcode))
{
logRecorder.AddDebugLog(nodeName, "已经存在：" + barcode + ",删除");
onlineProductBll.Delete(barcode);
}
OnlineProductsModel productBind = new OnlineProductsModel();
productBind.rfidCode = rfidUID;
productBind.productBarcode = barcode;
productBind.currentNode = this.nodeName;
productBind.inputTime = System.DateTime.Now;
onlineProductBll.Add(productBind);
//OnlineProductsModel productBind = onlineProductBll.GetModel(barcode);
//else
//{
// productBind.rfidCode = rfidUID;
// productBind.inputTime = System.DateTime.Now;
// productBind.currentNode = this.nodeName;
// onlineProductBll.Update(productBind);
//}
// Console.WriteLine("产品绑定，RFID UID:{0},整机条码：{1}", rfidUID, barcode);
if (LineMonitorPresenter.DebugMode)
{
string logStr = string.Format("产品绑定，RFID UID:{0},整机条码：{1}", rfidUID, barcode);
logRecorder.AddDebugLog(nodeName, logStr);
logRecorder.AddDebugLog(nodeName, "产品上线，绑定完成");
}
AddInputRecord(barcode);
currentTaskDescribe = "产品绑定完成";
db1ValsToSnd[0] = db1StatCheckOK;
checkFinished = true;
this.currentTaskPhase++;
break;
}
case 3:
{
//流程完成
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程完成";
// DevCmdReset();
// this.currentTaskPhase = 1;
break;
}
default:
break;
}
// this.currentStat.StatDescribe = "流程步号：" + currentTaskPhase.ToString();
return(true);
}
catch (Exception ex)
{
ThrowErrorStat(ex.ToString(), EnumNodeStatus.设备故障);
return(false);
}
}
// int tempCounter = 0;
public override bool ExeBusiness(ref string reStr)
{
try
{
if (!base.ExeBusiness(ref reStr))
{
return(false);
}
if (!NodeStatParse(ref reStr))
{
return(false);
}
if (!checkEnable)
{
return(true);
}
if (this.currentTask == null)
{
return(true);
}
switch (this.currentTaskPhase)
{
case 1:
{
db1ValsToSnd[1] = 1; //流程锁定
if (this.currentStat.Status == EnumNodeStatus.设备故障)
{
break;
}
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//读条码，rfid，绑定
currentTaskDescribe = "开始读RFID";
DateTime dtSt = System.DateTime.Now;
if (string.IsNullOrWhiteSpace(rfidUID))
{
if (SysCfgModel.SimMode)
{
rfidUID = this.SimRfidUID;
}
else
{
rfidUID = rfidRW.ReadUID();
}
}
if (string.IsNullOrEmpty(rfidUID))
{
DateTime dtEnd = DateTime.Now;
string recvStr = (rfidRW as SgrfidRW).GetRecvBufStr();
string logStr = string.Format("读RFID失败，发送读卡命令:{0},接收判断时间:{1},接收数据:{2}", dtSt.ToString("HH:mm:ss"), dtEnd.ToString("HH:mm:ss"), recvStr);
logRecorder.AddDebugLog(nodeName, logStr);
if (!rfidTimeCounterBegin)
{
//logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
rfidFailSt = System.DateTime.Now;
}
rfidTimeCounterBegin = true;
TimeSpan ts = System.DateTime.Now - rfidFailSt;
if (ts.TotalSeconds > 5)
{
if (db1ValsToSnd[0] != db1StatRfidFailed)
{
logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
}
db1ValsToSnd[0] = db1StatRfidFailed;
}
this.currentStat.StatDescribe = "读RFID卡失败！";
break;
}
else
{
rfidTimeCounterBegin = false;
}
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.currentTask.TaskParam = rfidUID;
this.barcodeRW.ClearBarcodesBuf(); //清空条码枪缓存
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
currentTaskDescribe = "开始读条码";
string barcode = barcodeRW.ReadBarcode().Trim();
if (string.IsNullOrWhiteSpace(barcode) || barcode.Length != 26)
{
if (!rfidTimeCounterBegin)
{
//logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
rfidFailSt = System.DateTime.Now;
}
rfidTimeCounterBegin = true;
TimeSpan ts = System.DateTime.Now - rfidFailSt;
if (ts.TotalSeconds > 5)
{
if (db1ValsToSnd[0] != 3)
{
logRecorder.AddDebugLog(nodeName, "读条码失败:" + barcode);
}
db1ValsToSnd[0] = 3;
if (!string.IsNullOrWhiteSpace(barcode))
{
this.currentStat.StatDescribe = "无效的条码，位数不足26位！";
this.currentStat.ProductBarcode = this.currentStat.StatDescribe;
currentTaskDescribe = this.currentStat.StatDescribe;
}
else
{
this.currentStat.StatDescribe = "读条码失败！";
this.currentStat.ProductBarcode = "读条码失败！";
currentTaskDescribe = "读条码失败！";
}
}
break;
}
//db1赋条码
BarcodeFillDB1(barcode, 2);
currentStat.ProductBarcode = barcode;
ProductSizeCfgBll productCfg = new ProductSizeCfgBll();
string cataCode = barcode.Substring(0, 13);
ProductSizeCfgModel cfgModel = productCfg.GetModel(cataCode);
if (cfgModel == null)
{
if (this.db1ValsToSnd[0] != 4)
{
// ThrowErrorStat(string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode), EnumNodeStatus.设备故障);
logRecorder.AddDebugLog(nodeName, string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode));
}
this.currentStat.StatDescribe = "配置不存在";
// checkEnable = false;
this.db1ValsToSnd[0] = 4;
break;
//return true;
}
// 若已经存在，则解绑
if (!TryUnbind(rfidUID, barcode))
{
string strLog = string.Format("解绑错误,RFID:{0},主机条码：{1}", rfidUID, barcode);
logRecorder.AddDebugLog(this.nodeName, strLog);
currentTaskDescribe = strLog;
break;
}
ClearLoacalMesData(barcode);
//数据库绑定
if (onlineProductBll.Exists(barcode))
{
logRecorder.AddDebugLog(nodeName, "已经存在：" + barcode + ",删除");
onlineProductBll.Delete(barcode);
}
OnlineProductsModel productBind = new OnlineProductsModel();
productBind.rfidCode = rfidUID;
productBind.productBarcode = barcode;
productBind.currentNode = this.nodeName;
productBind.inputTime = System.DateTime.Now;
onlineProductBll.Add(productBind);
string logStr = string.Format("产品绑定完成，RFID UID:{0},整机条码：{1}", rfidUID, barcode);
logRecorder.AddDebugLog(nodeName, logStr);
//先存本地，再MES投产
if (SysCfgModel.MesAutodownEnabled)
{
if (!MesDatalocalSave(barcode, 0, "", "", 0))
{
return(false);
}
}
AddInputRecord(barcode);
currentTaskDescribe = "产品绑定完成,等待MES投产";
this.currentTaskPhase++;
this.currentTask.TaskParam = this.rfidUID + "," + barcode;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 3:
{
//MES投产
if (SysCfgModel.MesAutodownEnabled)
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, new string[] { this.mesNodeID }, ref reStr))
{
this.currentStat.StatDescribe = "MES投产失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
currentTaskDescribe = "MES投产完成";
}
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
db1ValsToSnd[0] = db1StatCheckOK;
break;
}
case 4:
{
//流程完成
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程完成";
this.currentTask.TaskStatus = EnumTaskStatus.已完成.ToString();
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
this.currentTask = null;
break;
}
default:
break;
}
// this.currentStat.StatDescribe = "流程步号：" + currentTaskPhase.ToString();
return(true);
}
catch (Exception ex)
{
ThrowErrorStat(ex.ToString(), EnumNodeStatus.设备故障);
return(false);
}
}
public override bool ExeBusiness(ref string reStr)
{
MessLossCheck();
base.ExeBusiness(ref reStr);
if (!NodeStatParse(ref reStr))
{
return(false);
}
//清理MES查询记录字典
//List<string> removeList = new List<string>();
//foreach (string key in NodePack.mesQueryStat.Keys)
//{
// MesStatRecord mesStat = NodePack.mesQueryStat[key];
// TimeSpan tmSpan = System.DateTime.Now - mesStat.StatModifyTime;
// if (tmSpan.TotalSeconds > 60)
// {
// removeList.Add(key);
// }
//}
//foreach (string key in removeList)
//{
// NodePack.mesQueryStat.Remove(key);
//}
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
case 1:
{
if (!ProcessStartCheck(3, !SysCfgModel.DebugMode))
{
break;
}
this.currentTask.TaskPhase = this.currentTaskPhase;
this.currentTask.TaskParam = rfidUID;
this.ctlTaskBll.Update(this.currentTask);
//检查是否已经下线,MES离线模式下不判断
if (!SysCfgModel.MesOfflineMode)
{
int mesDown = mesDA.MesDowned(this.currentStat.ProductBarcode, mesNodeID, ref reStr);
if (mesDown == 1)
{
if (db1ValsToSnd[0] != mesDownedFlag)
{
string logInfo = string.Format("条码重复，{0} 已经下线，请检查", this.currentStat.ProductBarcode);
logRecorder.AddDebugLog(nodeName, logInfo);
}
db1ValsToSnd[0] = mesDownedFlag;
checkEnable = false;
break;
}
else if (mesDown == 3)
{
string logInfo = string.Format("MES数据库访问失败,无法查询是否已经下线，{0},{1}", this.currentStat.ProductBarcode, reStr);
logRecorder.AddDebugLog(nodeName, logInfo);
}
}
this.detectStartTime = System.DateTime.Now;
logRecorder.AddDebugLog(nodeName, "MES下线查询开始:" + this.currentStat.ProductBarcode);
currentTaskDescribe = "MES下线查询开始:" + this.currentStat.ProductBarcode;
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
currentTaskDescribe = "开始查询MES下线是否允许";
int mesRe = 0;
if (!SysCfgModel.MesOfflineMode && PLProcessModel.SysCfgModel.MesCheckEnable)
{
mesRe = mesDA.MesAssemDown(new string[] { this.currentStat.ProductBarcode, PLProcessModel.SysCfgModel.mesLineID }, ref reStr);
//string mesDownQueryMesID = "";// mesNodeID;
//if (SysCfgModel.mesLineID == "L10")
//{
// mesDownQueryMesID = "DQ-G-0104";
//}
//else
//{
// // throw new NotImplementedException();
// mesDownQueryMesID = "DQ-H-0104";
//}
//mesRe = mesDA.MesDownEnabled(PLProcessModel.SysCfgModel.mesLineID, this.currentStat.ProductBarcode, mesDownQueryMesID, ref reStr);
}
if (0 == mesRe)
{
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 下线允许", this.currentStat.ProductBarcode));
currentTaskDescribe = "MES下线允许";
SetMesQueryStat(this.currentStat.ProductBarcode, 2);
//启用自动贴标功能
if (PLProcessModel.SysCfgModel.PrienterEnable)
{
//发送条码
if (!SendPrinterinfo(this.currentStat.ProductBarcode, true))
{
break;
}
}
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
}
else
{
if (reStr.Contains("已下线"))
{
if (db1ValsToSnd[0] != mesDownedFlag)
{
string logInfo = string.Format("{0} 已经下线，请检查", this.currentStat.ProductBarcode);
logRecorder.AddDebugLog(nodeName, logInfo);
}
db1ValsToSnd[0] = mesDownedFlag;
}
else if (2 == mesRe || 3 == mesRe) //查询无结果或者
{
int delayTimeOut = SysCfgModel.MesTimeout; //20;//最多允许延迟10秒
TimeSpan timeElapse = System.DateTime.Now - detectStartTime;
if (timeElapse.TotalMilliseconds > delayTimeOut * 1000)
{
SetMesQueryStat(this.currentStat.ProductBarcode, 3); //MES禁止下线
this.currentStat.StatDescribe = string.Format("{0} :MES预下线查询超时({1}秒)，{2}", this.currentStat.ProductBarcode, delayTimeOut, reStr);
currentTaskDescribe = "MES下线允许超时";
if (db1ValsToSnd[0] != mesDownDisable)
{
logRecorder.AddDebugLog(this.nodeName, currentStat.StatDescribe);
}
db1ValsToSnd[0] = mesDownDisable;
checkEnable = false;
break;
}
}
else if (1 == mesRe)
{
SetMesQueryStat(this.currentStat.ProductBarcode, 3); //MES禁止下线
this.currentStat.StatDescribe = string.Format("{0} :MES禁止下线，因为：{1}", this.currentStat.ProductBarcode, reStr);
if (db1ValsToSnd[0] != mesDownDisable)
{
logRecorder.AddDebugLog(this.nodeName, currentStat.StatDescribe);
}
currentTaskDescribe = this.currentStat.StatDescribe;
db1ValsToSnd[0] = mesDownDisable;
checkEnable = false;
break;
}
}
break;
}
case 3:
{
//查询产品高度参数
string productTypeCode = "";
productTypeCode = this.currentStat.ProductBarcode.Substring(0, 13);
ProductSizeCfgModel cfg = productCfgBll.GetModel(productTypeCode);
if (cfg == null)
{
db1ValsToSnd[0] = heightNotCfg;
this.currentStat.StatDescribe = "产品未配置";
currentTaskDescribe = "产品未配置";
checkEnable = false;
break;
}
//产品高度信息
//ProductHeightDefModel heightDef = productHeightBll.GetModel(cfg.productHeight);
//db1ValsToSnd[2] = (short)heightDef.heightSeq;
db1ValsToSnd[2] = (short)cfg.robotProg;
graspBegin = true;
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 4:
{
currentTaskDescribe = "等待有板信号复位";
if (db2Vals[0] != 0 || db2Vals[1] != 0)
{
//等待抓起
break;
}
DevCmdReset(); //
//解绑
if (!TryUnbind(this.rfidUID, this.currentStat.ProductBarcode))
{
currentTaskDescribe = string.Format("解绑失败,RFID:{0},主机条码：{1}", this.rfidUID, this.currentStat.ProductBarcode);
logRecorder.AddDebugLog(nodeName, currentTaskDescribe);
break;
}
//下线，高度配方发完,MES入库
if (!MesDatalocalSave(this.currentStat.ProductBarcode, 0, "", "", 1))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
currentTaskDescribe = "上传MES失败";
break;
}
db1ValsToSnd[0] = db1StatCheckOK; //核对正确，允许搬运
checkFinished = true;
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 5:
{
logRecorder.AddDebugLog(nodeName, "入箱完成:" + this.currentStat.ProductBarcode);
DevCmdReset();
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "入箱完成";
graspBegin = false; //准备新的流程
currentTaskPhase = 1;
break;
}
default:
break;
}
return(true);
}
public void ImportProductCfgData(string excelFile)
{
string strConn = "Provider=Microsoft.ACE.OLEDB.12.0;" +
"Data Source=" + excelFile + ";" +
"Extended Properties='Excel 12.0; HDR=Yes; IMEX=0'";
OleDbDataAdapter da = new OleDbDataAdapter("SELECT * FROM [烟机线型号数据$]", strConn);
DataSet ds = new DataSet();
try
{
da.Fill(ds);
DataTable dt = ds.Tables[0];
//this.dataGridView1.DataSource = dt;
//DataTable targetDt = new DataTable();
//targetDt.Columns.AddRange(new DataColumn[]{new DataColumn("编号"),new DataColumn("物料号"),new DataColumn("型号名称"),new DataColumn("产品高度"),new DataColumn("包装尺寸"),new DataColumn("备注")});
int count = 0;
int existCount = 0;
string info = "";
foreach (DataRow dr in dt.Rows)
{
//string barcode = dr.ItemArray[1].ToString();
if (string.IsNullOrWhiteSpace(dr["物料码"].ToString().Trim()))
{
continue;
}
ProductSizeCfgModel m = new ProductSizeCfgModel();
m.productCataCode = dr["物料码"].ToString().Trim();
m.productName = dr["型号名称"].ToString().Trim();
m.cataSeq = int.Parse(dr["物料编号"].ToString());
m.packageSize = dr["包装尺寸"].ToString().Trim();// + "." + dr.ItemArray[4].ToString()
// m.productHeight = (int)(float.Parse(dr["产品高度"].ToString()));
m.productHeight = 80;
m.robotProg = int.Parse(dr["机器人配方编号"].ToString());
//m.volt1 = int.Parse(dr["强档电压"].ToString());
//m.volt2 = int.Parse(dr["弱档电压"].ToString());
//m.frequency1 = int.Parse(dr["频率"].ToString());
m.power1 = dr["合格功率"].ToString();
if (productCfgBll.Exists(m.productCataCode))
{
productCfgBll.Update(m);
existCount++;
}
else
{
if (productCfgBll.Add(m))
{
count++;
}
else
{
info = string.Format("总共导入记录条数：{0},遇到错误发生，物料码{1}数据有错误", count, m.productCataCode);
view.ShowPopupMes(info);
RefreshList("产品型号配置");
return;
}
}
}
info = string.Format("新增:{0}条数据,更新:{1}条数据", count, existCount);
view.ShowPopupMes(info);
RefreshList("产品型号配置");
}
catch (Exception err)
{
view.ShowPopupMes("操作失败！" + err.ToString());
}
}
public void ImportProductCfgData(string excelFile)
{
//string strConn = "Provider=Microsoft.Jet.OLEDB.4.0;" +
// "Data Source=" + excelFile + ";" +
// "Extended Properties='Excel 8.0; HDR=Yes; IMEX=1'";
string strConn = "Provider=Microsoft.ACE.OLEDB.12.0;" +
"Data Source=" + excelFile + ";" +
"Extended Properties='Excel 12.0; HDR=Yes; IMEX=0'";
OleDbDataAdapter da = new OleDbDataAdapter("SELECT * FROM [灶具二线产品数据表(新条码)$]", strConn);
DataSet ds = new DataSet();
try
{
da.Fill(ds);
DataTable dt = ds.Tables[0];
//this.dataGridView1.DataSource = dt;
//DataTable targetDt = new DataTable();
//targetDt.Columns.AddRange(new DataColumn[]{new DataColumn("编号"),new DataColumn("物料号"),new DataColumn("型号名称"),new DataColumn("产品高度"),new DataColumn("包装尺寸"),new DataColumn("备注")});
int count = 0;
int existCount = 0;
string info = "";
foreach (DataRow dr in dt.Rows)
{
//string barcode = dr.ItemArray[1].ToString();
ProductSizeCfgModel m = new ProductSizeCfgModel();
m.productCataCode = dr["物料码"].ToString().Trim();
int h = 0;
if (!int.TryParse(dr["下线配方编号"].ToString().Trim(), out h))
{
logRecorder.AddDebugLog("产品配置", string.Format("{0} 下线配方数据错误，应该为整数类型", m.productCataCode));
continue;
}
m.productName = dr["型号名称"].ToString().Trim();
m.cataSeq = int.Parse(dr["物料编号"].ToString());
m.packageSize = dr["包装尺寸"].ToString().Trim();// + "." + dr.ItemArray[4].ToString()
m.productHeight = (int)(float.Parse(dr["产品高度"].ToString()));
m.gasName = dr["气源类型"].ToString().Trim();
m.baseSizeLevel = int.Parse(dr["大小底盘"].ToString().Trim());
m.facePanelSize = int.Parse(dr["面板宽"].ToString().Trim());
m.tag1 = h.ToString();
if (productCfgBll.Exists(m.productCataCode))
{
productCfgBll.Update(m);
existCount++;
}
else
{
if (productCfgBll.Add(m))
{
count++;
}
else
{
info = string.Format("总共导入记录条数：{0},遇到错误发生，物料码{1}数据有错误", count, m.productCataCode);
view.ShowPopupMes(info);
RefreshList("产品型号配置");
return;
}
}
}
info = string.Format("新增:{0}条数据,更新:{1}条数据", count, existCount);
view.ShowPopupMes(info);
RefreshList("产品型号配置");
}
catch (Exception err)
{
view.ShowPopupMes("操作失败！" + err.ToString());
}
}
public override bool ExeBusiness(ref string reStr)
{
DateTime commSt = System.DateTime.Now;
// Console.WriteLine("P1");
MessLossCheck();
// Console.WriteLine("P2");
DateTime commEd = System.DateTime.Now;
TimeSpan ts = commEd - commSt;
if (ts.TotalMilliseconds > 1000)
{
// node.LogRecorder.AddDebugLog(node.NodeName, dispCommInfo);
CurrentStat.StatDescribe = string.Format("漏项检查周期:{0}毫秒", (int)ts.TotalMilliseconds);
}
if (this.db2Vals[1] == 1) //纸箱到位
{
boxPrepareOK = true;
}
if (!NodeStatParse(ref reStr))
{
return(false);
}
// Console.WriteLine("P3");
if ((this.db2Vals[1] == 0) && (currentTaskPhase > 1) && boxPrepareOK)
{
//抓取完毕后，纸箱复位（主要是非正常流程下人工取走纸箱）
DevCmdReset();
this.currentStat.StatDescribe = "流程复位";
currentTaskDescribe = "流程复位";
graspBegin = false;//准备新的流程
currentTaskPhase = 1;
}
//清理MES查询记录字典
List <string> removeList = new List <string>();
foreach (string key in NodePack.mesQueryStat.Keys)
{
MesStatRecord mesStat = NodePack.mesQueryStat[key];
TimeSpan tmSpan = System.DateTime.Now - mesStat.StatModifyTime;
if (tmSpan.TotalSeconds > 60)
{
removeList.Add(key);
}
}
// Console.WriteLine("P4");
foreach (string key in removeList)
{
NodePack.mesQueryStat.Remove(key);
}
// Console.WriteLine("P5");
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
case 1:
{
DevCmdReset();
rfidUID = string.Empty;
this.currentStat.Status = EnumNodeStatus.设备空闲;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备空闲";
checkFinished = false;
boxPrepareOK = false;
graspBegin = false;
currentTaskDescribe = "等待有板信号";
break;
}
case 2:
{
db1ValsToSnd[32] = 1; //流程锁定
if (this.currentStat.Status == EnumNodeStatus.设备故障)
{
break;
}
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//开始读卡
DateTime dtSt = System.DateTime.Now;
if (!SimMode)
{
rfidUID = rfidRW.ReadUID();
}
else
{
rfidUID = SimRfidUID;
}
currentTaskDescribe = "开始读RFID";
if (!string.IsNullOrWhiteSpace(rfidUID))
{
db1ValsToSnd[0] = 0;
this.currentStat.StatDescribe = "RFID识别完成";
//根据绑定，查询条码，赋条码
OnlineProductsModel productBind = productBindBll.GetModelByrfid(rfidUID);
if (productBind == null)
{
db1ValsToSnd[0] = db1StatNG;
this.currentStat.StatDescribe = "未投产";
currentTaskDescribe = "未投产";
//mesQueryStat[this.currentStat.ProductBarcode] = 3;//MES禁止下线
SetMesQueryStat(this.currentStat.ProductBarcode, 3);
checkEnable = false;
break;
}
productBind.currentNode = this.nodeName;
productBindBll.Update(productBind);
//状态赋条码,
this.currentStat.ProductBarcode = productBind.productBarcode;
BarcodeFillDB1(productBind.productBarcode, 2);
SetMesQueryStat(this.currentStat.ProductBarcode, 1);
//检查是否已经下线,MES离线模式下不判断
logRecorder.AddDebugLog(nodeName, "查询MES是否已经下线:" + this.currentStat.ProductBarcode);
if (!SysCfgModel.MesOfflineMode)
{
int mesDown = mesDA.MesDowned(this.currentStat.ProductBarcode, mesNodeID, ref reStr);
if (mesDown == 1)
{
string logInfo = string.Format("条码重复，{0} 已经下线，请检查", this.currentStat.ProductBarcode);
logRecorder.AddDebugLog(nodeName, logInfo);
db1ValsToSnd[0] = mesDownedFlag;
checkEnable = false;
break;
}
else if (mesDown == 3)
{
string logInfo = string.Format("MES数据库访问失败,无法查询是否已经下线，{0},{1}", this.currentStat.ProductBarcode, reStr);
logRecorder.AddDebugLog(nodeName, logInfo);
}
}
if (!PreDetectCheck(productBind.productBarcode))
{
if (db1ValsToSnd[0] != db1StatNG)
{
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 在前面工位有检测NG项", productBind.productBarcode));
}
db1ValsToSnd[0] = db1StatNG;
currentTaskDescribe = string.Format("{0} 在前面工位有检测NG项", productBind.productBarcode);
SetMesQueryStat(this.currentStat.ProductBarcode, 3); //MES禁止下线
// mesQueryStat.Remove(this.currentStat.ProductBarcode);
checkEnable = false;
break;
}
if (!LossCheck(productBind.productBarcode, ref reStr))
{
if (db1ValsToSnd[0] != db1StatNG)
{
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 检测漏项,{1}", productBind.productBarcode, reStr));
}
currentTaskDescribe = string.Format("{0} 检测漏项,{1}", productBind.productBarcode, reStr);
db1ValsToSnd[0] = db1StatNG;
SetMesQueryStat(this.currentStat.ProductBarcode, 3); //MES禁止下线
//mesQueryStat.Remove(this.currentStat.ProductBarcode);
checkEnable = false;
break;
}
this.detectStartTime = System.DateTime.Now;
logRecorder.AddDebugLog(nodeName, "MES下线查询开始:" + this.currentStat.ProductBarcode);
currentTaskDescribe = "MES下线查询开始:" + this.currentStat.ProductBarcode;
currentTaskPhase++;
}
else
{
currentTaskDescribe = "读RFID卡失败";
if (!SysCfgModel.SimMode)
{
DateTime dtEnd = DateTime.Now;
string recvStr = (rfidRW as SgrfidRW).GetRecvBufStr();
string logStr = string.Format("读RFID失败，发送读卡命令:{0},接收判断时间:{1},接收数据:{2}", dtSt.ToString("HH:mm:ss"), dtEnd.ToString("HH:mm:ss"), recvStr);
logRecorder.AddDebugLog(nodeName, logStr);
}
//if (db1ValsToSnd[0] != db1StatRfidFailed)
//{
// logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
//}
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读RFID卡失败";
break;
}
break;
}
case 3:
{
currentTaskDescribe = "开始查询MES下线是否允许";
int mesRe = 0;
if (!SysCfgModel.MesOfflineMode && PLProcessModel.SysCfgModel.MesCheckEnable)
{
mesRe = mesDA.MesAssemDown(new string[] { this.currentStat.ProductBarcode, LineMonitorPresenter.mesLineID }, ref reStr);
}
//int mesRe = mesDA.MesAssemDown(new string[] { this.currentStat.ProductBarcode, LineMonitorPresenter.mesLineID }, ref reStr);
if (0 != mesRe)
{
int delayTimeOut = SysCfgModel.MesTimeout; //20;//最多允许延迟10秒
TimeSpan timeElapse = System.DateTime.Now - detectStartTime;
if (timeElapse.TotalMilliseconds > delayTimeOut * 1000)
{
SetMesQueryStat(this.currentStat.ProductBarcode, 3); //MES禁止下线
this.currentStat.StatDescribe = string.Format("{0} :MES预下线查询超时({1}秒)，{2}", this.currentStat.ProductBarcode, delayTimeOut, reStr);
logRecorder.AddDebugLog(this.nodeName, currentStat.StatDescribe);
currentTaskDescribe = "MES下线允许超时";
//超时,通知外观检测工位
db1ValsToSnd[0] = db1StatNG;
checkEnable = false;
break;
}
}
else
{
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 下线允许", this.currentStat.ProductBarcode));
currentTaskDescribe = "MES下线允许";
SetMesQueryStat(this.currentStat.ProductBarcode, 2);
//下线，高度配方发完,MES入库
if (!MesDatalocalSave(this.currentStat.ProductBarcode, 0, "", "", 1))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
string[] mesProcessSeq = new string[] { "RQ-ZA280" };
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
currentTaskDescribe = "上传MES失败";
break;
}
//查询产品高度参数
string productTypeCode = "";
if (this.currentStat.ProductBarcode.Count() == 26)
{
productTypeCode = this.currentStat.ProductBarcode.Substring(0, 13);
}
else
{
productTypeCode = "";
}
ProductSizeCfgModel cfg = productCfgBll.GetModel(productTypeCode);
if (cfg == null)
{
db1ValsToSnd[0] = 32;
currentTaskDescribe = string.Format("产品未配置,物料码{0}", productTypeCode);
this.currentStat.StatDescribe = currentTaskDescribe;
this.currentStat.Status = EnumNodeStatus.设备故障;
checkEnable = false;
break;
}
//产品高度信息
// ProductHeightDefModel heightDef = productHeightBll.GetModel(cfg.productHeight);
if (cfg.baseSizeLevel == null)
{
cfg.baseSizeLevel = 0;
}
db1ValsToSnd[33] = (short)cfg.baseSizeLevel;
db1ValsToSnd[1] = short.Parse(cfg.tag1); //(short)heightDef.heightSeq;
graspBegin = true;
currentTaskPhase++;
}
break;
}
case 4:
{
currentTaskDescribe = "等待有板信号复位";
if (db2Vals[0] != 0)
{
//等待抓起
break;
}
//解绑
TryUnbind(this.rfidUID, this.currentStat.ProductBarcode);
DevCmdReset(); //
currentTaskDescribe = "等待纸箱信号";
currentTaskPhase++;
break;
}
case 5:
{
//读条码，做校验
if (db2Vals[1] != 1) //纸箱到位后才启动条码枪
{
break;
}
boxPrepareOK = true;
//启用自动贴标功能
if (PLProcessModel.SysCfgModel.PrienterEnable)
{
string boxBarcode = "";
if (SysCfgModel.SimMode)
{
boxBarcode = SimBarcode;
}
else
{
boxBarcode = barcodeRW.ReadBarcode();
}
if (boxBarcode == string.Empty || boxBarcode.Length < 26)
{
db1ValsToSnd[0] = barcodeCompareFailed;
this.currentStat.StatDescribe = "无效的条码，位数不足26位！";
currentTaskDescribe = string.Format("纸箱条码校验错误，无效的条码，位数不足26位{0}", boxBarcode);
break;
}
//校验纸箱条码跟主机条码是否一致
if (boxBarcode != this.currentStat.ProductBarcode)
{
this.currentStat.StatDescribe = "纸箱跟主机条码不同";
currentTaskDescribe = string.Format("纸箱条码校验错误，主机：{0},纸箱{1}", this.currentStat.ProductBarcode, boxBarcode);
if (db1ValsToSnd[0] != barcodeCompareFailed)
{
logRecorder.AddDebugLog(nodeName, currentTaskDescribe);
}
db1ValsToSnd[0] = barcodeCompareFailed;
break;
}
logRecorder.AddDebugLog(nodeName, "纸箱条码验证通过：" + boxBarcode);
currentTaskDescribe = "纸箱条码验证通过：" + boxBarcode;
}
currentTaskPhase++;
break;
}
case 6:
{
db1ValsToSnd[0] = db1StatCheckOK; //核对正确，允许搬运
this.currentStat.StatDescribe = "装箱核对检测完成";
currentTaskDescribe = "装箱核对检测完成";
checkFinished = true;
currentTaskPhase++;
break;
}
case 7:
{
currentTaskDescribe = "等待纸箱信号复位";
if (db2Vals[1] != 0)
{
break;
}
logRecorder.AddDebugLog(nodeName, "入箱完成:" + this.currentStat.ProductBarcode);
DevCmdReset();
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "入箱完成";
graspBegin = false; //准备新的流程
boxPrepareOK = false;
currentTaskPhase = 1;
break;
}
default:
break;
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
// int nodeStatus = 0; //状态机,0:初始化状态，1：有板进入，2：插头就绪，开始检测，3：检测完成,报警或放行，4：空板进入，放行
if (!NodeStatParse(ref reStr))
{
return(false);
}
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
case 1:
{
DevCmdReset();
rfidUID = string.Empty;
this.currentStat.Status = EnumNodeStatus.设备空闲;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备空闲";
checkFinished = false;
currentTaskDescribe = "等待有板信号";
break;
}
case 2:
{
checkRetryCounter = 0;
if (this.currentStat.Status == EnumNodeStatus.设备故障)
{
break;
}
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//开始读卡
DateTime dtSt = System.DateTime.Now;
if (!SimMode)
{
rfidUID = rfidRW.ReadUID();
}
else
{
rfidUID = SimRfidUID;
}
currentTaskDescribe = "开始读RFID";
if (!string.IsNullOrWhiteSpace(rfidUID))
{
db1ValsToSnd[0] = 0;
this.currentStat.StatDescribe = "RFID识别完成";
//根据绑定，查询条码，赋条码
OnlineProductsModel productBind = productBindBll.GetModelByrfid(rfidUID);
if (productBind == null)
{
db1ValsToSnd[0] = db1StatNG;
//this.currentTaskPhase = 5;
this.currentStat.StatDescribe = "未投产";
logRecorder.AddDebugLog(nodeName, "未投产，rfid:" + rfidUID);
checkEnable = false;
break;
}
//状态赋条码,
this.currentStat.ProductBarcode = productBind.productBarcode;
productBind.currentNode = this.nodeName;
productBindBll.Update(productBind);
string cataCode = productBind.productBarcode.Substring(0, 13);
ProductSizeCfgBll productCfgBll = new ProductSizeCfgBll();
ProductSizeCfgModel m = productCfgBll.GetModel(cataCode);
if (m == null)
{
this.ThrowErrorStat(productBind.productBarcode + "产品型号配置不存在", EnumNodeStatus.设备故障);
this.currentStat.StatDescribe = "无配置信息：" + cataCode;
checkEnable = false;
break;
}
if (m.baseSizeLevel == null)
{
m.baseSizeLevel = 0;
}
this.db1ValsToSnd[32] = (short)m.baseSizeLevel;
BarcodeFillDB1(productBind.productBarcode, 1);
int reDetectQuery = ReDetectQuery(productBind.productBarcode);
if (0 == reDetectQuery)
{
db1ValsToSnd[0] = db1StatCheckOK;
checkEnable = false;
logRecorder.AddDebugLog(nodeName, string.Format("{0}本地已经存在检验记录,检验结果：OK", productBind.productBarcode));
break;
}
else if (1 == reDetectQuery)
{
db1ValsToSnd[0] = db1StatNG;
checkEnable = false;
logRecorder.AddDebugLog(nodeName, string.Format("{0}本地已经存在检验记录,检验结果：NG", productBind.productBarcode));
break;
}
//查询本地数据库，之前工位是否有不合格项，若有，下线
// if (LineMonitorPresenter.checkPreStation)
{
if (!PreDetectCheck(productBind.productBarcode))
{
db1ValsToSnd[0] = db1StatNG; //
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 在前面工位有检测NG项", productBind.productBarcode));
checkEnable = false;
break;
}
}
if (!LossCheck(productBind.productBarcode, ref reStr))
{
db1ValsToSnd[0] = db1StatNG; //
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 检测漏项,{1}", productBind.productBarcode, reStr));
checkEnable = false;
break;
}
}
else
{
if (!SysCfgModel.SimMode)
{
DateTime dtEnd = DateTime.Now;
string recvStr = (rfidRW as SgrfidRW).GetRecvBufStr();
string logStr = string.Format("读RFID失败，发送读卡命令:{0},接收判断时间:{1},接收数据:{2}", dtSt.ToString("HH:mm:ss"), dtEnd.ToString("HH:mm:ss"), recvStr);
logRecorder.AddDebugLog(nodeName, logStr);
}
if (db1ValsToSnd[0] != db1StatRfidFailed)
{
logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
}
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读RFID卡失败";
break;
}
currentTaskPhase++;
break;
}
case 3:
{
//插头就绪
currentTaskDescribe = "等待插头就绪";
if (db2Vals[1] == 1)
{
db1ValsToSnd[31] = 1; //流程锁定
//开始检测
currentTaskDescribe = "开始发送启动气密仪命令";
if (!airDetectRW.StartDetect(ref reStr))
{
//logRecorder.AddLog()
ThrowErrorStat("启动气密检测仪失败" + reStr, EnumNodeStatus.设备故障);
break;
}
this.currentStat.StatDescribe = "开始气密检测";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "开始检测");
currentTaskPhase++;
detectStartTime = DateTime.Now;
}
break;
}
case 4:
{
//查询检测结果，检测完成或超时
currentTaskDescribe = "开始查询气密结果";
AirlossDetectModel detectRe = null;
detectRe = airDetectRW.QueryResultData(ref reStr);
if (detectRe != null)
{
// int checkRe = 0; //0合格，1：不合格
if (detectRe.DetectResult == "OK")
{
//db1ValsToSnd[0] = db1StatCheckOK; //所有数据都上传之后再给放行信号
checkRe = 0;
}
else
{
checkRe = 1;
// db1ValsToSnd[0] = db1StatNG;
//检测不合格，下线
OutputRecord(this.currentStat.ProductBarcode);
}
//先存到本地数据库
checkCode = "";
if (checkRe > 0)
{
checkCode = this.detectCode;
}
else
{
checkCode = "";
}
currentTaskDescribe = "开始保存本地气密结果";
logRecorder.AddDebugLog(this.nodeName, string.Format("{0}检测数据,{1},{2},{3}", this.currentStat.ProductBarcode, detectRe.DetectVal.ToString(), detectRe.UnitDesc, detectRe.DetectResult));
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, checkCode, detectRe.DetectVal.ToString(), 0))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
currentTaskPhase++;
}
else
{
TimeSpan timeElapse = System.DateTime.Now - detectStartTime;
if (timeElapse.TotalMilliseconds > detectTimeout)
{
detectStartTime = System.DateTime.Now;
logRecorder.AddDebugLog(this.nodeName, string.Format("检测超时,{0}毫秒,重新检测", detectTimeout));
currentStat.StatDescribe = string.Format("检测超时,重新检测");
if (checkRetryCounter < 2)
{
airDetectRW.StartDetect(ref reStr);
}
checkRetryCounter++;
}
if (checkRetryCounter > 2)
{
currentTaskDescribe = "气密超时，开始保存本地气密结果";
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, checkCode, "0", 0))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
checkRe = 1;//超时
db1ValsToSnd[0] = db1StatNG;
logRecorder.AddDebugLog(this.nodeName, string.Format("检测超时,{0}毫秒", detectTimeout));
currentStat.StatDescribe = string.Format("检测超时,{0}毫秒", detectTimeout);
currentTaskPhase++;
break;
}
}
break;
}
case 5:
{
string[] mesProcessSeq = new string[] { "RQ-ZA230", "RQ-ZA240", "RQ-ZA220" };
//string[] mesProcessSeq = new string[] { this.mesNodeID};
currentTaskDescribe = "开始上传检测结果（气密2工位NG时才上传）";
if (this.nodeID == "2002")
{
//气密2,3要求合并，若当前为气密2，则检测NG时立即上传
if (1 == checkRe)
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
}
else
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
string checkReStr = "OK";
currentTaskDescribe = "放行";
if (checkRe == 1)
{
db1ValsToSnd[0] = db1StatNG;
checkReStr = "NG";
}
else
{
db1ValsToSnd[0] = db1StatCheckOK;
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "检测完成," + checkReStr);
this.currentStat.StatDescribe = "气密检测完成," + checkReStr;
checkFinished = true;
currentTaskPhase++;
break;
}
case 6:
{
//流程结束
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程结束";
// this.currentTaskPhase++;
break;
}
}
return(true);
}
