public BuildCurrentStatusSpec()
{
var logConn = new Microsoft.Data.Sqlite.SqliteConnection("Data Source=:memory:");
logConn.Open();
_emptyLog = new JobLogDB(new FMSSettings(), logConn);
_emptyLog.CreateTables(firstSerialOnEmpty: null);
var jobConn = new Microsoft.Data.Sqlite.SqliteConnection("Data Source=:memory:");
jobConn.Open();
_jobDB = new JobDB(jobConn);
_jobDB.CreateTables();
_settings = new FMSSettings();
_settings.Queues["castings"] = new QueueSize();
_settings.Queues["queueAAA"] = new QueueSize();
_settings.Queues["queueBBB"] = new QueueSize();
_settings.Queues["queueCCC"] = new QueueSize();
jsonSettings = new JsonSerializerSettings();
jsonSettings.Converters.Add(new BlackMaple.MachineFramework.TimespanConverter());
jsonSettings.Converters.Add(new Newtonsoft.Json.Converters.StringEnumConverter());
jsonSettings.DateTimeZoneHandling = DateTimeZoneHandling.Utc;
jsonSettings.Formatting = Formatting.Indented;
jsonSettings.ConstructorHandling = ConstructorHandling.AllowNonPublicDefaultConstructor;
queueSyncFault = Substitute.For <IQueueSyncFault>();
queueSyncFault.CurrentQueueMismatch.Returns(false);
}
public EventDBUpgradeSpec()
{
_log = new JobLogDB(new FMSSettings());
_tempFile = System.IO.Path.GetTempFileName();
System.IO.File.Copy("log.v17.db", _tempFile, overwrite: true);
_log.Open(_tempFile);
}
public CincronBackend(IConfigurationSection config, FMSSettings cfg)
{
try
{
string msgFile;
#if DEBUG
var path = System.Reflection.Assembly.GetExecutingAssembly().Location;
msgFile = System.IO.Path.Combine(
System.IO.Path.GetDirectoryName(path), "..\\..\\..\\test\\Cincron\\parker-example-messages");
#else
msgFile = config.GetValue <string>("Message File");
#endif
Log.Information("Starting cincron backend with message file {file}", msgFile);
if (!System.IO.File.Exists(msgFile))
{
Log.Error("Message file {file} does not exist", msgFile);
}
_log = new JobLogDB(cfg);
_log.Open(
System.IO.Path.Combine(cfg.DataDirectory, "log.db"),
startingSerial: cfg.StartingSerial
);
_msgWatcher = new MessageWatcher(msgFile, _log, cfg);
_msgWatcher.Start();
}
catch (Exception ex)
{
Log.Error(ex, "Unhandled exception when initializing cincron backend");
}
}
public MazakQueues(JobLogDB log, JobDB jDB, IWriteData trans)
{
_jobDB = jDB;
_log = log;
_transDB = trans;
CurrentQueueMismatch = false;
}
public InspectionTest()
{
var logConn = new Microsoft.Data.Sqlite.SqliteConnection("Data Source=:memory:");
logConn.Open();
_insp = new JobLogDB(new FMSSettings(), logConn);
_insp.CreateTables(firstSerialOnEmpty: null);
}
public MessageWatcher(string msgFile, JobLogDB log, FMSSettings s)
{
_msgFile = msgFile;
_settings = s;
_log = log;
_lock = new object();
_timer = new System.Timers.Timer(TimeSpan.FromMinutes(1).TotalMilliseconds);
_timer.Elapsed += CheckMessages;
}
public MakinoBackend(IConfiguration config, FMSSettings st)
{
try
{
var cfg = config.GetSection("Makino");
string adePath = cfg.GetValue <string>("ADE Path");
if (string.IsNullOrEmpty(adePath))
{
adePath = @"c:\Makino\ADE";
}
string dbConnStr = cfg.GetValue <string>("SQL Server Connection String");
if (string.IsNullOrEmpty(dbConnStr))
{
dbConnStr = DetectSqlConnectionStr();
}
bool downloadOnlyOrders = cfg.GetValue <bool>("Download Only Orders");
Log.Information(
"Starting makino backend. Connection Str: {connStr}, ADE Path: {path}, DownloadOnlyOrders: {downOnlyOrders}",
dbConnStr, adePath, downloadOnlyOrders);
_dataDirectory = st.DataDirectory;
_log = new JobLogDB(st);
_log.Open(
System.IO.Path.Combine(_dataDirectory, "log.db"),
System.IO.Path.Combine(_dataDirectory, "inspections.db"),
startingSerial: st.StartingSerial
);
_jobDB = new BlackMaple.MachineFramework.JobDB();
_jobDB.Open(System.IO.Path.Combine(_dataDirectory, "jobs.db"));
_status = new StatusDB(System.IO.Path.Combine(_dataDirectory, "makino.db"));
#if DEBUG
_makinoDB = new MakinoDB(MakinoDB.DBTypeEnum.SqlLocal, "", _status, _log);
#else
_makinoDB = new MakinoDB(MakinoDB.DBTypeEnum.SqlConnStr, dbConnStr, _status, _log);
#endif
_logTimer = new LogTimer(_log, _jobDB, _makinoDB, _status, st);
_jobs = new Jobs(_makinoDB, _jobDB, adePath, downloadOnlyOrders);
_logTimer.LogsProcessed += OnLogsProcessed;
}
catch (Exception ex)
{
Log.Error(ex, "Error when initializing makino backend");
}
}
public MockServerBackend()
{
string path = null; // dataDir
string dbFile(string f) => System.IO.Path.Combine(path, f + ".db");
if (path != null)
{
if (System.IO.File.Exists(dbFile("log")))
{
System.IO.File.Delete(dbFile("log"));
}
LogDB = new JobLogDB(new FMSSettings());
LogDB.Open(dbFile("log"), dbFile("insp"));
if (System.IO.File.Exists(dbFile("job")))
{
System.IO.File.Delete(dbFile("job"));
}
JobDB = new JobDB();
JobDB.Open(dbFile("job"));
}
else
{
var conn = new Microsoft.Data.Sqlite.SqliteConnection("Data Source=:memory:");
conn.Open();
LogDB = new JobLogDB(new FMSSettings(), conn);
LogDB.CreateTables(firstSerialOnEmpty: null);
conn = new Microsoft.Data.Sqlite.SqliteConnection("Data Source=:memory:");
conn.Open();
JobDB = new JobDB(conn);
JobDB.CreateTables();
}
_jsonSettings = new JsonSerializerSettings();
_jsonSettings.Converters.Add(new Newtonsoft.Json.Converters.StringEnumConverter());
_jsonSettings.Converters.Add(new BlackMaple.MachineFramework.TimespanConverter());
_jsonSettings.ContractResolver = new Newtonsoft.Json.Serialization.DefaultContractResolver();
_jsonSettings.ConstructorHandling = Newtonsoft.Json.ConstructorHandling.AllowNonPublicDefaultConstructor;
var sampleDataPath = System.IO.Path.Combine(
System.IO.Path.GetDirectoryName(Assembly.GetExecutingAssembly().Location),
"../../../sample-data/"
);
// sample data starts at Jan 1, 2018. Need to offset to current month
var jan1_18 = new DateTime(2018, 1, 1, 0, 0, 0, DateTimeKind.Utc);
var offset = DateTime.UtcNow.AddDays(-28).Subtract(jan1_18);
LoadEvents(sampleDataPath, offset);
LoadJobs(sampleDataPath, offset);
LoadStatus(sampleDataPath, offset);
}
public void Dispose()
{
if (_msgWatcher != null)
{
_msgWatcher.Halt();
}
if (_log != null)
{
_log.Close();
}
_msgWatcher = null;
_log = null;
}
public LogTimer(
JobLogDB log, JobDB jobDB, MakinoDB makinoDB, StatusDB status, FMSSettings settings)
{
_lock = new object();
_log = log;
_jobDB = jobDB;
Settings = settings;
_makinoDB = makinoDB;
_status = status;
TimerSignaled(null, null);
_timer = new System.Timers.Timer(TimeSpan.FromMinutes(1).TotalMilliseconds);
_timer.Elapsed += TimerSignaled;
_timer.Start();
}
public static void CreateSerial(long matID, string jobUniqe, string partName, int process, string face,
JobLogDB _log, FMSSettings Settings)
{
foreach (var stat in _log.GetLogForMaterial(matID))
{
if (stat.LogType == LogType.PartMark &&
stat.LocationNum == 1)
{
foreach (LogMaterial mat in stat.Material)
{
if (mat.Process == process)
{
//We have recorded the serial already
return;
}
}
}
}
var serial = Settings.ConvertMaterialIDToSerial(matID);
//length 10 gets us to 1.5e18 which is not quite 2^64
//still large enough so we will practically never roll around
serial = serial.Substring(0, Math.Min(Settings.SerialLength, serial.Length));
serial = serial.PadLeft(Settings.SerialLength, '0');
Log.Debug("Recording serial for matid: {matid} {serial}", matID, serial);
var logMat = new JobLogDB.EventLogMaterial()
{
MaterialID = matID, Process = process, Face = face
};
_log.RecordSerialForMaterialID(logMat, serial);
}
public static CurrentStatus Build(JobDB jobDB, JobLogDB log, FMSSettings fmsSettings, IMachineGroupName machineGroupName, IQueueSyncFault queueSyncFault, MazakDbType dbType, MazakAllData mazakData, DateTime utcNow)
{
//Load process and path numbers
Dictionary <string, int> uniqueToMaxPath;
Dictionary <string, int> uniqueToMaxProcess;
CalculateMaxProcAndPath(mazakData, out uniqueToMaxPath, out uniqueToMaxProcess);
var currentLoads = new List <LoadAction>(mazakData.LoadActions);
var curStatus = new CurrentStatus();
foreach (var k in fmsSettings.Queues)
{
curStatus.QueueSizes[k.Key] = k.Value;
}
if (mazakData.Alarms != null)
{
foreach (var alarm in mazakData.Alarms)
{
if (!string.IsNullOrEmpty(alarm.AlarmMessage))
{
curStatus.Alarms.Add(alarm.AlarmMessage);
}
}
}
if (queueSyncFault.CurrentQueueMismatch)
{
curStatus.Alarms.Add("Queue contents and Mazak schedule quantity mismatch.");
}
var jobsBySchID = new Dictionary <long, InProcessJob>();
var pathBySchID = new Dictionary <long, MazakPart.IProcToPath>();
foreach (var schRow in mazakData.Schedules)
{
if (!MazakPart.IsSailPart(schRow.PartName))
{
continue;
}
MazakPartRow partRow = null;
foreach (var p in mazakData.Parts)
{
if (p.PartName == schRow.PartName)
{
partRow = p;
break;
}
}
if (partRow == null)
{
continue;
}
//Parse data from the database
var partName = partRow.PartName;
int loc = partName.IndexOf(':');
if (loc >= 0)
{
partName = partName.Substring(0, loc);
}
string jobUnique = "";
MazakPart.IProcToPath procToPath = null;
bool manual = false;
if (!string.IsNullOrEmpty(partRow.Comment))
{
MazakPart.ParseComment(partRow.Comment, out jobUnique, out procToPath, out manual);
}
if (!uniqueToMaxProcess.ContainsKey(jobUnique))
{
continue;
}
int numProc = uniqueToMaxProcess[jobUnique];
int maxProc1Path = uniqueToMaxPath[jobUnique];
InProcessJob job;
//Create or lookup the job
if (curStatus.Jobs.ContainsKey(jobUnique))
{
job = curStatus.Jobs[jobUnique];
}
else
{
var jobPaths = new int[numProc];
for (int i = 0; i < numProc; i++)
{
jobPaths[i] = maxProc1Path;
}
job = new InProcessJob(jobUnique, numProc, jobPaths);
job.PartName = partName;
job.JobCopiedToSystem = true;
curStatus.Jobs.Add(jobUnique, job);
}
jobsBySchID.Add(schRow.Id, job);
pathBySchID.Add(schRow.Id, procToPath);
//Job Basics
job.SetPlannedCyclesOnFirstProcess(procToPath.PathForProc(proc: 1), schRow.PlanQuantity);
AddCompletedToJob(schRow, job, procToPath);
job.Priority = schRow.Priority;
if (((HoldPattern.HoldMode)schRow.HoldMode) == HoldPattern.HoldMode.FullHold)
{
job.HoldEntireJob.UserHold = true;
}
else
{
job.HoldEntireJob.UserHold = false;
}
AddRoutingToJob(mazakData, partRow, job, machineGroupName, procToPath, dbType);
}
var loadedJobs = new HashSet <string>();
foreach (var j in jobsBySchID.Values)
{
if (loadedJobs.Contains(j.UniqueStr))
{
continue;
}
loadedJobs.Add(j.UniqueStr);
AddDataFromJobDB(jobDB, j);
}
//Now add pallets
foreach (var palRow in mazakData.Pallets)
{
if (palRow.PalletNumber > 0 && !curStatus.Pallets.ContainsKey(palRow.PalletNumber.ToString()))
{
var palName = palRow.PalletNumber.ToString();
var palLoc = FindPalletLocation(machineGroupName, mazakData, dbType, palRow.PalletNumber);
//Create the pallet
PalletStatus status = new PalletStatus()
{
Pallet = palName,
CurrentPalletLocation = palLoc,
FixtureOnPallet = palRow.Fixture,
NumFaces = 1,
OnHold = false
};
curStatus.Pallets.Add(status.Pallet, status);
var oldCycles = log.CurrentPalletLog(palName);
//Add the material currently on the pallet
foreach (var palSub in mazakData.PalletSubStatuses)
{
if (palSub.PalletNumber != palRow.PalletNumber)
{
continue;
}
if (palSub.FixQuantity <= 0)
{
continue;
}
if (!jobsBySchID.ContainsKey(palSub.ScheduleID))
{
continue;
}
status.NumFaces = Math.Max(status.NumFaces, palSub.PartProcessNumber);
var job = jobsBySchID[palSub.ScheduleID];
var procToPath = pathBySchID[palSub.ScheduleID];
var matIDs = new Queue <long>(FindMatIDsFromOldCycles(oldCycles, job.UniqueStr, palSub.PartProcessNumber));
for (int i = 1; i <= palSub.FixQuantity; i++)
{
int face = palSub.PartProcessNumber;
long matID = -1;
if (matIDs.Count > 0)
{
matID = matIDs.Dequeue();
}
var matDetails = log.GetMaterialDetails(matID);
var inProcMat = new InProcessMaterial()
{
MaterialID = matID,
JobUnique = job.UniqueStr,
PartName = job.PartName,
Process = palSub.PartProcessNumber,
Path = procToPath.PathForProc(palSub.PartProcessNumber),
Serial = matDetails?.Serial,
WorkorderId = matDetails?.Workorder,
SignaledInspections =
log.LookupInspectionDecisions(matID)
.Where(x => x.Inspect)
.Select(x => x.InspType)
.Distinct()
.ToList(),
LastCompletedMachiningRouteStopIndex =
oldCycles.Any(
c => c.LogType == LogType.MachineCycle &&
!c.StartOfCycle &&
c.Material.Any(m => m.MaterialID == matID && m.Process == palSub.PartProcessNumber)
)
? (int?)0
: null,
Location = new InProcessMaterialLocation()
{
Type = InProcessMaterialLocation.LocType.OnPallet,
Pallet = status.Pallet,
Face = face
},
Action = new InProcessMaterialAction()
{
Type = InProcessMaterialAction.ActionType.Waiting
}
};
curStatus.Material.Add(inProcMat);
//check for unloading or transfer
var loadNext = CheckLoadOfNextProcess(currentLoads, job.UniqueStr, palSub.PartProcessNumber, palLoc);
var unload = CheckUnload(currentLoads, job.UniqueStr, palSub.PartProcessNumber, palLoc);
if (loadNext != null)
{
var start = FindLoadStartFromOldCycles(oldCycles, matID);
inProcMat.Action = new InProcessMaterialAction()
{
Type = InProcessMaterialAction.ActionType.Loading,
LoadOntoFace = palSub.PartProcessNumber + 1,
LoadOntoPallet = status.Pallet,
ProcessAfterLoad = palSub.PartProcessNumber + 1,
PathAfterLoad = procToPath.PathForProc(palSub.PartProcessNumber + 1),
ElapsedLoadUnloadTime = start != null ? (TimeSpan?)utcNow.Subtract(start.EndTimeUTC) : null
};
}
else if (unload != null)
{
var start = FindLoadStartFromOldCycles(oldCycles, matID);
inProcMat.Action = new InProcessMaterialAction()
{
Type =
palSub.PartProcessNumber == job.NumProcesses
? InProcessMaterialAction.ActionType.UnloadToCompletedMaterial
: InProcessMaterialAction.ActionType.UnloadToInProcess,
UnloadIntoQueue = job.GetOutputQueue(
process: palSub.PartProcessNumber,
path: procToPath.PathForProc(palSub.PartProcessNumber)),
ElapsedLoadUnloadTime = start != null ? (TimeSpan?)utcNow.Subtract(start.EndTimeUTC) : null
};
}
else
{
// detect if machining
var start = FindMachineStartFromOldCycles(oldCycles, matID);
if (start != null)
{
var machStop = job.GetMachiningStop(inProcMat.Process, inProcMat.Path).FirstOrDefault();
var elapsedTime = utcNow.Subtract(start.EndTimeUTC);
inProcMat.Action = new InProcessMaterialAction()
{
Type = InProcessMaterialAction.ActionType.Machining,
ElapsedMachiningTime = elapsedTime,
ExpectedRemainingMachiningTime =
machStop != null?machStop.ExpectedCycleTime.Subtract(elapsedTime) : TimeSpan.Zero
};
}
}
}
}
if (palLoc.Location == PalletLocationEnum.LoadUnload)
{
var start = FindLoadStartFromOldCycles(oldCycles);
var elapsedLoad = start != null ? (TimeSpan?)utcNow.Subtract(start.EndTimeUTC) : null;
AddLoads(log, currentLoads, status.Pallet, palLoc, elapsedLoad, curStatus);
AddUnloads(log, currentLoads, status, elapsedLoad, oldCycles, curStatus);
}
}
}
//now queued
var seenMatIds = new HashSet <long>(curStatus.Material.Select(m => m.MaterialID));
foreach (var mat in log.GetMaterialInAllQueues())
{
// material could be in the process of being loaded
if (seenMatIds.Contains(mat.MaterialID))
{
continue;
}
var matLogs = log.GetLogForMaterial(mat.MaterialID);
int lastProc = 0;
foreach (var entry in log.GetLogForMaterial(mat.MaterialID))
{
foreach (var entryMat in entry.Material)
{
if (entryMat.MaterialID == mat.MaterialID)
{
lastProc = Math.Max(lastProc, entryMat.Process);
}
}
}
var matDetails = log.GetMaterialDetails(mat.MaterialID);
curStatus.Material.Add(new InProcessMaterial()
{
MaterialID = mat.MaterialID,
JobUnique = mat.Unique,
PartName = mat.PartName,
Process = lastProc,
Path = 1,
Serial = matDetails?.Serial,
WorkorderId = matDetails?.Workorder,
SignaledInspections =
log.LookupInspectionDecisions(mat.MaterialID)
.Where(x => x.Inspect)
.Select(x => x.InspType)
.Distinct()
.ToList(),
Location = new InProcessMaterialLocation()
{
Type = InProcessMaterialLocation.LocType.InQueue,
CurrentQueue = mat.Queue,
QueuePosition = mat.Position,
},
Action = new InProcessMaterialAction()
{
Type = InProcessMaterialAction.ActionType.Waiting
}
});
}
var notCopied = jobDB.LoadJobsNotCopiedToSystem(DateTime.UtcNow.AddHours(-WriteJobs.JobLookbackHours), DateTime.UtcNow);
foreach (var j in notCopied.Jobs)
{
if (curStatus.Jobs.ContainsKey(j.UniqueStr))
{
//The copy to the cell succeeded but the DB has not yet been updated.
//The thread which copies jobs will soon notice and update the database
//so we can ignore it for now.
}
else
{
curStatus.Jobs.Add(j.UniqueStr, new InProcessJob(j));
}
}
foreach (var j in curStatus.Jobs)
{
foreach (var d in jobDB.LoadDecrementsForJob(j.Value.UniqueStr))
{
j.Value.Decrements.Add(d);
}
}
return(curStatus);
}
public void StatusSnapshot(string scenario)
{
/*
* Symlinks not supported on Windows
* var newJobs = JsonConvert.DeserializeObject<NewJobs>(
* File.ReadAllText(
* Path.Combine("..", "..", "..", "mazak", "read-snapshots", scenario + ".jobs.json")),
* jsonSettings
* );
*/
NewJobs newJobs = null;
if (scenario.Contains("basic"))
{
newJobs = JsonConvert.DeserializeObject <NewJobs>(
File.ReadAllText(
Path.Combine("..", "..", "..", "sample-newjobs", "fixtures-queues.json")),
jsonSettings
);
}
else if (scenario.Contains("multiface"))
{
newJobs = JsonConvert.DeserializeObject <NewJobs>(
File.ReadAllText(
Path.Combine("..", "..", "..", "sample-newjobs", "multi-face.json")),
jsonSettings
);
}
else if (scenario.Contains("pathgroups"))
{
newJobs = JsonConvert.DeserializeObject <NewJobs>(
File.ReadAllText(
Path.Combine("..", "..", "..", "sample-newjobs", "path-groups.json")),
jsonSettings
);
}
_jobDB.AddJobs(newJobs, null);
var allData = JsonConvert.DeserializeObject <MazakAllData>(
File.ReadAllText(
Path.Combine("..", "..", "..", "mazak", "read-snapshots", scenario + ".data.json")),
jsonSettings
);
var logDb = _emptyLog;
bool close = false;
var existingLogPath =
Path.Combine("..", "..", "..", "mazak", "read-snapshots", scenario + ".log.db");
if (File.Exists(existingLogPath))
{
logDb = new JobLogDB(new FMSSettings());
logDb.Open(existingLogPath);
close = true;
}
if (scenario == "basic-no-material")
{
queueSyncFault.CurrentQueueMismatch.Returns(true);
}
CurrentStatus status;
try
{
status = BuildCurrentStatus.Build(_jobDB, logDb, _settings, queueSyncFault, MazakDbType.MazakSmooth, allData,
new DateTime(2018, 7, 19, 20, 42, 3, DateTimeKind.Utc));
}
finally
{
if (close)
{
logDb.Close();
}
}
var expectedStatus = JsonConvert.DeserializeObject <CurrentStatus>(
File.ReadAllText(
Path.Combine("..", "..", "..", "mazak", "read-snapshots", scenario + ".status.json")),
jsonSettings
);
status.Should().BeEquivalentTo(expectedStatus, options =>
options.Excluding(c => c.TimeOfCurrentStatusUTC)
);
}
public WriteJobsSpec()
{
var logConn = new Microsoft.Data.Sqlite.SqliteConnection("Data Source=:memory:");
logConn.Open();
_logDB = new JobLogDB(new FMSSettings(), logConn);
_logDB.CreateTables(firstSerialOnEmpty: null);
var jobConn = new Microsoft.Data.Sqlite.SqliteConnection("Data Source=:memory:");
jobConn.Open();
_jobDB = new JobDB(jobConn);
_jobDB.CreateTables();
_writeMock = new WriteMock();
_readMock = Substitute.For <IReadDataAccess>();
_readMock.MazakType.Returns(MazakDbType.MazakSmooth);
_readMock.LoadAllData().Returns(new MazakAllData()
{
Schedules = new[] {
// a completed schedule, should be deleted
new MazakScheduleRow()
{
Id = 1,
PartName = "part1:1:1",
Comment = MazakPart.CreateComment("uniq1", new [] { 1 }, false),
PlanQuantity = 15,
CompleteQuantity = 15,
Priority = 50,
Processes =
{
new MazakScheduleProcessRow()
{
MazakScheduleRowId = 1,
FixedMachineFlag = 1,
ProcessNumber = 1
}
}
},
// a non-completed schedule, should be decremented
new MazakScheduleRow()
{
Id = 2,
PartName = "part2:1:1",
Comment = MazakPart.CreateComment("uniq2", new [] { 1 }, false),
PlanQuantity = 15,
CompleteQuantity = 10,
Priority = 50,
Processes =
{
new MazakScheduleProcessRow()
{
MazakScheduleRowId = 1,
FixedMachineFlag = 1,
ProcessNumber = 1,
ProcessMaterialQuantity = 3,
ProcessExecuteQuantity = 2
}
}
},
},
Parts = new[] {
// should be deleted, since corresponding schedule is deleted
new MazakPartRow()
{
PartName = "part1:1:1",
Comment = MazakPart.CreateComment("uniq1", new[] { 1 }, false),
Processes =
{
new MazakPartProcessRow()
{
PartName = "part1:1:1",
ProcessNumber = 1,
FixQuantity = 5,
Fixture = "fixtoremove"
}
}
},
//should be kept, since schedule is kept
new MazakPartRow()
{
PartName = "part2:1:1",
Comment = MazakPart.CreateComment("uniq2", new[] { 1 }, false),
Processes =
{
new MazakPartProcessRow()
{
PartName = "part2:1:1",
ProcessNumber = 1,
FixQuantity = 2,
Fixture = "fixtokeep"
}
}
},
},
Fixtures = new[] {
new MazakFixtureRow()
{
FixtureName = "fixtoremove", Comment = "Insight"
},
new MazakFixtureRow()
{
FixtureName = "fixtokeep", Comment = "Insight"
}
},
Pallets = new[] {
new MazakPalletRow()
{
PalletNumber = 5, Fixture = "fixtoremove"
},
new MazakPalletRow()
{
PalletNumber = 6, Fixture = "fixtokeep"
}
},
PalletSubStatuses = Enumerable.Empty <MazakPalletSubStatusRow>(),
PalletPositions = Enumerable.Empty <MazakPalletPositionRow>(),
LoadActions = Enumerable.Empty <LoadAction>(),
MainPrograms =
Enumerable.Concat(
(new[] { "1001", "1002", "1003", "1004", "1005" }).Select(p => new MazakProgramRow()
{
MainProgram = p, Comment = ""
}),
new[] {
new MazakProgramRow()
{
MainProgram = System.IO.Path.Combine("theprogdir", "prog-bbb-1_rev2.EIA"),
Comment = "Insight:2:prog-bbb-1"
},
new MazakProgramRow()
{
MainProgram = System.IO.Path.Combine("theprogdir", "prog-bbb-1_rev3.EIA"),
Comment = "Insight:3:prog-bbb-1"
}
}
)
});
_readMock.LoadSchedulesPartsPallets().Returns(x => new MazakSchedulesPartsPallets()
{
Schedules = Enumerable.Empty <MazakScheduleRow>(),
Parts = _writeMock.AddParts.Parts,
Pallets = _writeMock.AddParts.Pallets,
PalletSubStatuses = Enumerable.Empty <MazakPalletSubStatusRow>(),
PalletPositions = Enumerable.Empty <MazakPalletPositionRow>(),
LoadActions = Enumerable.Empty <LoadAction>(),
MainPrograms = (new[] {
"1001", "1002", "1003", "1004", "1005"
}).Select(p => new MazakProgramRow()
{
MainProgram = p, Comment = ""
}),
});
_settings = new FMSSettings();
_settings.Queues["castings"] = new QueueSize();
_settings.Queues["queueAAA"] = new QueueSize();
_settings.Queues["queueBBB"] = new QueueSize();
_settings.Queues["queueCCC"] = new QueueSize();
_writeJobs = new WriteJobs(
_writeMock,
_readMock,
Substitute.For <IHoldManagement>(),
_jobDB,
_logDB,
_settings,
check: false,
useStarting: true,
progDir: "theprogdir");
jsonSettings = new JsonSerializerSettings();
jsonSettings.Converters.Add(new BlackMaple.MachineFramework.TimespanConverter());
jsonSettings.Converters.Add(new Newtonsoft.Json.Converters.StringEnumConverter());
jsonSettings.DateTimeZoneHandling = DateTimeZoneHandling.Utc;
jsonSettings.Formatting = Formatting.Indented;
}
private static void AddLoads(JobLogDB log, IEnumerable <LoadAction> currentLoads, string pallet, PalletLocation palLoc, TimeSpan?elapsedLoadTime, CurrentStatus curStatus)
{
var queuedMats = new Dictionary <string, List <BlackMaple.MachineFramework.JobLogDB.QueuedMaterial> >();
//process remaining loads/unloads (already processed ones have been removed from currentLoads)
foreach (var operation in currentLoads)
{
if (!operation.LoadEvent || operation.LoadStation != palLoc.Num)
{
continue;
}
for (int i = 0; i < operation.Qty; i++)
{
List <BlackMaple.MachineFramework.JobLogDB.QueuedMaterial> queuedMat = null;
if (curStatus.Jobs.ContainsKey(operation.Unique))
{
var queue = curStatus.Jobs[operation.Unique].GetInputQueue(process: operation.Process, path: operation.Path);
if (!string.IsNullOrEmpty(queue))
{
//only lookup each queue once
if (queuedMats.ContainsKey(queue))
{
queuedMat = queuedMats[queue];
}
else
{
queuedMat = log.GetMaterialInQueue(queue).ToList();
queuedMats.Add(queue, queuedMat);
}
}
}
long matId = -1;
string serial = null;
string workId = null;
var loc = new InProcessMaterialLocation()
{
Type = InProcessMaterialLocation.LocType.Free
};
if (queuedMat != null)
{
var mat = queuedMat
.Where(m => m.Unique == operation.Unique)
.Select(m => (JobLogDB.QueuedMaterial?)m)
.DefaultIfEmpty(null)
.First();
if (mat.HasValue)
{
matId = mat.Value.MaterialID;
loc = new InProcessMaterialLocation()
{
Type = InProcessMaterialLocation.LocType.InQueue,
CurrentQueue = mat.Value.Queue,
QueuePosition = mat.Value.Position,
};
queuedMat.RemoveAll(m => m.MaterialID == mat.Value.MaterialID);
var matDetails = log.GetMaterialDetails(matId);
serial = matDetails?.Serial;
workId = matDetails?.Workorder;
}
}
var inProcMat = new InProcessMaterial()
{
MaterialID = matId,
JobUnique = operation.Unique,
PartName = operation.Part,
Process = operation.Process,
Path = operation.Path,
Serial = serial,
WorkorderId = workId,
Location = loc,
Action = new InProcessMaterialAction()
{
Type = InProcessMaterialAction.ActionType.Loading,
LoadOntoPallet = pallet,
LoadOntoFace = operation.Process,
ProcessAfterLoad = operation.Process,
PathAfterLoad = operation.Path,
ElapsedLoadUnloadTime = elapsedLoadTime
}
};
curStatus.Material.Add(inProcMat);
}
}
}
private static void AddUnloads(JobLogDB log, IEnumerable <LoadAction> currentActions, PalletStatus pallet, TimeSpan?elapsedLoadTime, List <BlackMaple.MachineWatchInterface.LogEntry> oldCycles, CurrentStatus status)
{
// For some reason, sometimes parts to unload don't show up in PalletSubStatus table.
// So create them here if that happens
foreach (var unload in currentActions)
{
if (unload.LoadEvent)
{
continue;
}
if (unload.LoadStation != pallet.CurrentPalletLocation.Num)
{
continue;
}
var matIDs = new Queue <long>(FindMatIDsFromOldCycles(oldCycles, unload.Unique, unload.Process));
status.Jobs.TryGetValue(unload.Unique, out InProcessJob job);
for (int i = 0; i < unload.Qty; i += 1)
{
string face = unload.Process.ToString();
long matID = -1;
if (matIDs.Count > 0)
{
matID = matIDs.Dequeue();
}
var matDetails = log.GetMaterialDetails(matID);
var inProcMat = new InProcessMaterial()
{
MaterialID = matID,
JobUnique = unload.Unique,
PartName = unload.Part,
Process = unload.Process,
Path = unload.Path,
Serial = matDetails?.Serial,
WorkorderId = matDetails?.Workorder,
SignaledInspections =
log.LookupInspectionDecisions(matID)
.Where(x => x.Inspect)
.Select(x => x.InspType)
.ToList(),
Location = new InProcessMaterialLocation()
{
Type = InProcessMaterialLocation.LocType.OnPallet,
Pallet = pallet.Pallet,
Face = unload.Process
},
Action = new InProcessMaterialAction()
{
Type = InProcessMaterialAction.ActionType.UnloadToCompletedMaterial,
ElapsedLoadUnloadTime = elapsedLoadTime
}
};
if (job != null)
{
if (unload.Process == job.NumProcesses)
{
inProcMat.Action.Type = InProcessMaterialAction.ActionType.UnloadToInProcess;
}
var queue = job.GetOutputQueue(process: unload.Process, path: unload.Path);
if (!string.IsNullOrEmpty(queue))
{
inProcMat.Action.UnloadIntoQueue = queue;
}
}
status.Material.Add(inProcMat);
}
}
}
public MazakBackend(IConfiguration configuration, FMSSettings st)
{
var cfg = configuration.GetSection("Mazak");
string localDbPath = cfg.GetValue <string>("Database Path");
MazakType = DetectMazakType(cfg, localDbPath);
// database settings
string sqlConnectString = cfg.GetValue <string>("SQL ConnectionString");
string dbConnStr;
if (MazakType == MazakDbType.MazakSmooth)
{
if (!string.IsNullOrEmpty(sqlConnectString))
{
dbConnStr = sqlConnectString;
}
else if (!string.IsNullOrEmpty(localDbPath))
{
// old installers put sql server computer name in localDbPath
dbConnStr = "Server=" + localDbPath + "\\pmcsqlserver;" +
"User ID=mazakpmc;Password=Fms-978";
}
else
{
var b = new System.Data.SqlClient.SqlConnectionStringBuilder();
b.UserID = "mazakpmc";
b.Password = "******";
b.DataSource = "(local)";
dbConnStr = b.ConnectionString;
}
}
else
{
dbConnStr = localDbPath;
if (string.IsNullOrEmpty(dbConnStr))
{
dbConnStr = "c:\\Mazak\\NFMS\\DB";
}
}
// log csv
string logPath = cfg.GetValue <string>("Log CSV Path");
if (logPath == null || logPath == "")
{
logPath = "c:\\Mazak\\FMS\\Log";
}
if (MazakType != MazakDbType.MazakVersionE && !System.IO.Directory.Exists(logPath))
{
Log.Error("Log CSV Directory {path} does not exist. Set the directory in the config.ini file.", logPath);
}
else if (MazakType != MazakDbType.MazakVersionE)
{
Log.Information("Loading log CSV files from {logcsv}", logPath);
}
// general config
string useStarting = cfg.GetValue <string>("Use Starting Offset For Due Date");
string useStarting2 = cfg.GetValue <string>("Use Starting Offset");
if (string.IsNullOrEmpty(useStarting))
{
if (string.IsNullOrEmpty(useStarting2))
{
UseStartingOffsetForDueDate = true;
}
else
{
UseStartingOffsetForDueDate = Convert.ToBoolean(useStarting2);
}
}
else
{
UseStartingOffsetForDueDate = Convert.ToBoolean(useStarting);
}
//Perhaps this should be a new setting, but if you don't check for pallets used once
//then you don't care if all faces on a pallet are full so might as well use priority
//which causes pallet positions to go empty.
CheckPalletsUsedOnce = !UseStartingOffsetForDueDate;
ProgramDirectory = cfg.GetValue <string>("Program Directory");
if (string.IsNullOrEmpty(ProgramDirectory))
{
ProgramDirectory = "C:\\NCProgs";
}
// serial settings
string serialPerMaterial = cfg.GetValue <string>("Assign Serial Per Material");
if (!string.IsNullOrEmpty(serialPerMaterial))
{
bool result;
if (bool.TryParse(serialPerMaterial, out result))
{
if (!result)
{
st.SerialType = SerialType.AssignOneSerialPerCycle;
}
}
}
Log.Debug(
"Configured UseStartingOffsetForDueDate = {useStarting}",
UseStartingOffsetForDueDate);
jobLog = new BlackMaple.MachineFramework.JobLogDB(st);
jobLog.Open(
System.IO.Path.Combine(st.DataDirectory, "log.db"),
System.IO.Path.Combine(st.DataDirectory, "insp.db"),
startingSerial: st.StartingSerial
);
jobDB = new BlackMaple.MachineFramework.JobDB();
var jobInspName = System.IO.Path.Combine(st.DataDirectory, "jobinspection.db");
if (System.IO.File.Exists(jobInspName))
{
jobDB.Open(jobInspName);
}
else
{
jobDB.Open(System.IO.Path.Combine(st.DataDirectory, "mazakjobs.db"));
}
_writeDB = new OpenDatabaseKitTransactionDB(dbConnStr, MazakType);
if (MazakType == MazakDbType.MazakVersionE)
{
loadOper = new LoadOperationsFromFile(cfg, enableWatcher: true);
}
else if (MazakType == MazakDbType.MazakWeb)
{
loadOper = new LoadOperationsFromFile(cfg, enableWatcher: false); // web instead watches the log csv files
}
else
{
loadOper = null; // smooth db doesn't use the load operations file
}
var openReadDb = new OpenDatabaseKitReadDB(dbConnStr, MazakType, loadOper);
if (MazakType == MazakDbType.MazakSmooth)
{
_readDB = new SmoothReadOnlyDB(dbConnStr, openReadDb);
}
else
{
_readDB = openReadDb;
}
queues = new MazakQueues(jobLog, jobDB, _writeDB);
var sendToExternal = new SendMaterialToExternalQueue();
hold = new HoldPattern(_writeDB, _readDB, jobDB, true);
var writeJobs = new WriteJobs(_writeDB, _readDB, hold, jobDB, jobLog, st, CheckPalletsUsedOnce, UseStartingOffsetForDueDate, ProgramDirectory);
var decr = new DecrementPlanQty(jobDB, _writeDB, _readDB);
if (MazakType == MazakDbType.MazakWeb || MazakType == MazakDbType.MazakSmooth)
{
logDataLoader = new LogDataWeb(logPath, jobLog, jobDB, writeJobs, sendToExternal, _readDB, queues, st);
}
else
{
#if USE_OLEDB
logDataLoader = new LogDataVerE(jobLog, jobDB, sendToExternal, writeJobs, _readDB, queues, st);
#else
throw new Exception("Mazak Web and VerE are not supported on .NET core");
#endif
}
routing = new RoutingInfo(_writeDB, writeJobs, _readDB, logDataLoader, jobDB, jobLog, writeJobs, queues, decr,
CheckPalletsUsedOnce, st);
logDataLoader.NewEntries += OnNewLogEntries;
if (loadOper != null)
{
loadOper.LoadActions += OnLoadActions;
}
}
