/* 处理事项：
* 倒库烟包 122
*/
protected override void StateChanged(StateItem stateItem, IProcessDispatcher dispatcher)
{
try
{
object sta = ObjectUtil.GetObject(stateItem.State);
if (sta == null || sta.ToString() == "0")
{
return;
}
string[] str = new string[3];
str[0] = "4";
str[1] = "";
str[2] = "";
TaskDal dal = new TaskDal(); //更具任务号，获取TaskID及BILL_NO
string[] strInfo = dal.GetTaskInfo(sta.ToString().PadLeft(4, '0'));
DataTable dt = dal.TaskInfo(string.Format("TASK_ID='{0}'", strInfo[0]));
DataTable dtProductInfo = dal.GetProductInfoByTaskID(strInfo[0]);
//线程停止
while (FormDialog.ShowDialog(str, dtProductInfo) != "")
{
dal.UpdateTaskDetailState(string.Format("TASK_ID='{0}' AND ITEM_NO=2", strInfo[0]), "2");
dal.UpdateTaskState(strInfo[0], "2");
BillDal billdal = new BillDal();
billdal.UpdateInBillMasterFinished(strInfo[1], "1");
string writeItem = "01_2_122_";
int[] ServiceW = new int[3];
ServiceW[0] = int.Parse(strInfo[1]); //任务号
ServiceW[1] = 131; //目的地址
ServiceW[2] = 4;
WriteToService("StockPLC_01", writeItem + "1", ServiceW); //PLC写入任务
WriteToService("StockPLC_01", writeItem + "2", 1); //PLC写入任务
break;
}
;//线程继续。
}
catch (Exception ex)
{
Logger.Error("THOK.XC.Process.Process_01.MoveOutToStationProcess:" + ex.Message);
}
}
/// <summary>
/// 抽检，补料托盘入库；
/// </summary>
/// <param name="sender"></param>
/// <param name="e"></param>
private void btnSpotCheck_Click(object sender, EventArgs e)
{
object obj = ObjectUtil.GetObject(Context.ProcessDispatcher.WriteToService("StockPLC_01", "01_1_195"));
if (obj == null || obj.ToString() == "0")
{
return;
}
string strTaskNo = obj.ToString().PadLeft(4, '0');
string[] str = new string[3];
if (int.Parse(strTaskNo) >= 9000 && int.Parse(strTaskNo) <= 9299) //补料
{
str[0] = "1";
}
else if (int.Parse(strTaskNo) >= 9300 && int.Parse(strTaskNo) <= 9499)//抽检
{
str[0] = "2";
}
str[1] = "";
str[2] = "";
TaskDal dal = new TaskDal(); //更具任务号，获取TaskID及BILL_NO
string[] strInfo = dal.GetTaskInfo(strTaskNo);
DataTable dt = dal.TaskInfo(string.Format("TASK_ID='{0}'", strInfo[0]));
DataTable dtProductInfo = dal.GetProductInfoByTaskID(strInfo[0]);
//线程停止
string strValue = "";
while ((strValue = FormDialog.ShowDialog(str, dtProductInfo)) != "")
{
dal.UpdateTaskDetailState(string.Format("TASK_ID='{0}' AND ITEM_NO=2", strInfo[0]), "2");
string writeItem = "01_2_195_";
if (str[0] == "1" || str[0] == "2") //抽检，补料
{
dal.UpdateTaskState(strInfo[0], "2");
BillDal billdal = new BillDal();
billdal.UpdateInBillMasterFinished(strInfo[1], "1");
Context.ProcessDispatcher.WriteToService("StockPLC_01", writeItem + "1", 1); //PLC写入任务
}
break;
}
}
/* 处理事项：
* 空托盘组出库到达158，200
*/
protected override void StateChanged(StateItem stateItem, IProcessDispatcher dispatcher)
{
try
{
object obj = ObjectUtil.GetObject(stateItem.State);
if (obj == null || obj.ToString() == "0")
{
return;
}
string writeItem = "";
switch (stateItem.ItemName)
{
case "01_1_158_2":
writeItem = "01_1_158_3";
break;
case "01_1_200_2":
writeItem = "01_1_200_3";
break;
}
string TaskNo = ((short)obj).ToString().PadLeft(4, '0');
//根据任务号，获取TaskID及BILL_NO
TaskDal dal = new TaskDal();
string[] strInfo = dal.GetTaskInfo(TaskNo);
if (!string.IsNullOrEmpty(strInfo[0]))
{
//更新路线状态
dal.UpdateTaskDetailState(string.Format("TASK_ID='{0}' AND ITEM_NO=2", strInfo[0]), "2");
dal.UpdateTaskState(strInfo[0], "2");
//更新BillMaster状态完成
BillDal billdal = new BillDal();
billdal.UpdateInBillMasterFinished(strInfo[1], "0");
//通知电控，空托盘组到达158,200
WriteToService("StockPLC_01", writeItem, 1);
}
}
catch (Exception e)
{
Logger.Error("THOK.XC.Process.Process_01.PalletOutToStationProcess：" + e.Message);
}
}
/// <summary>
/// 倒库出库
/// </summary>
/// <param name="sender"></param>
/// <param name="e"></param>
private void btnMoveOut_Click(object sender, EventArgs e)
{
object obj = ObjectUtil.GetObject(Context.ProcessDispatcher.WriteToService("StockPLC_01", "01_1_122"));
if (obj == null || obj.ToString() == "0")
{
return;
}
string[] str = new string[3];
str[0] = "4";
str[1] = "";
str[2] = "";
TaskDal dal = new TaskDal(); //更具任务号，获取TaskID及BILL_NO
string[] strInfo = dal.GetTaskInfo(obj.ToString().PadLeft(4, '0'));
DataTable dt = dal.TaskInfo(string.Format("TASK_ID='{0}'", strInfo[0]));
DataTable dtProductInfo = dal.GetProductInfoByTaskID(strInfo[0]);
; //线程停止
while (FormDialog.ShowDialog(str, dtProductInfo) != "")
{
dal.UpdateTaskDetailState(string.Format("TASK_ID='{0}' AND ITEM_NO=2", strInfo[0]), "2");
dal.UpdateTaskState(strInfo[0], "2");
BillDal billdal = new BillDal();
billdal.UpdateInBillMasterFinished(strInfo[1], "1");
string writeItem = "01_2_122_";
int[] ServiceW = new int[3];
ServiceW[0] = int.Parse(strInfo[1]); //任务号
ServiceW[1] = 131; //目的地址
ServiceW[2] = 4;
Context.ProcessDispatcher.WriteToService("StockPLC_01", writeItem + "1", ServiceW); //PLC写入任务
Context.ProcessDispatcher.WriteToService("StockPLC_01", writeItem + "2", 1); //PLC写入任务
break;
}
}
protected override void StateChanged(StateItem stateItem, IProcessDispatcher dispatcher)
{
/*
* 一楼入库货位申请
*/
try
{
string FromStation = "";
string writeItem = "";
string ToStation = "";
string TaskID = "";
object obj = ObjectUtil.GetObject(stateItem.State);
if (obj == null || obj.ToString() == "0")
{
return;
}
string BarCode = ""; //读取PLC，获得产品编码
switch (stateItem.ItemName)
{
case "01_1_218_1":
FromStation = "210";
ToStation = "218";
writeItem = "01_2_218_";
BarCode = Common.ConvertStringChar.BytesToString(ObjectUtil.GetObjects(WriteToService("StockPLC_01", "01_1_218_2")));
break;
case "01_1_110_1":
FromStation = "101";
ToStation = "110";
writeItem = "01_2_110_";
BarCode = Common.ConvertStringChar.BytesToString(ObjectUtil.GetObjects(WriteToService("StockPLC_01", "01_1_110_2")));
break;
case "01_1_126_1":
FromStation = "124";
ToStation = "126";
writeItem = "01_2_126_";
BarCode = Common.ConvertStringChar.BytesToString(ObjectUtil.GetObjects(WriteToService("StockPLC_01", "01_1_126_2")));
break;
case "01_1_131": //空托盘组盘入
PalletBillDal Billdal = new PalletBillDal();
TaskID = Billdal.CreatePalletInBillTask(true); //空托盘组入库单，生成Task.
FromStation = "124";
ToStation = "131";
writeItem = "01_2_131_";
break;
case "PllateInRequest":
break;
}
string strWhere = "";
if (TaskID == "")
{
strWhere = string.Format("PRODUCT_BARCODE='{0}'", BarCode);
}
else
{
strWhere = string.Format("TASK_ID='{0}'", TaskID);
}
TaskDal dal = new TaskDal();
//分配货位,返回 0:TaskID，1:货位
string[] CellValue = dal.AssignCell(strWhere, ToStation);//货位申请
//返回任务号9999
string TaskNo = dal.InsertTaskDetail(CellValue[0]);
SysStationDal sysDal = new SysStationDal();
//获取task_detail行走路线item_no=3的信息,也就是堆垛机取货入库的动作
DataTable dt = sysDal.GetSationInfo(CellValue[1], "11", "3");
DataTable dtTask = dal.TaskInfo(string.Format("TASK_ID='{0}'", CellValue[0]));
//更新任务开始执行
dal.UpdateTaskState(CellValue[0], "1");
//更新Product_State 货位
ProductStateDal StateDal = new ProductStateDal();
StateDal.UpdateProductCellCode(CellValue[0], CellValue[1]);
//更新货位申请起始地址及目标地址。
dal.UpdateTaskDetailStation(FromStation, ToStation, "2", string.Format("TASK_ID='{0}' AND ITEM_NO=1", CellValue[0]));
//0:任务号 1:目标地址 2:货物类型
int[] ServiceW = new int[3];
ServiceW[0] = int.Parse(TaskNo); //
ServiceW[1] = int.Parse(dt.Rows[0]["STATION_NO"].ToString());
if (stateItem.ItemName == "01_1_131")
{
ServiceW[2] = 2;
}
else
{
ServiceW[2] = 1;
}
//PLC写入任务
WriteToService("StockPLC_01", writeItem + "1", ServiceW);
if (stateItem.ItemName == "01_1_131")
{
WriteToService("StockPLC_01", writeItem + "2", 1);
}
else
{
byte[] b = new byte[110];
Common.ConvertStringChar.stringToByte(dtTask.Rows[0]["PALLET_CODE"].ToString(), 110).CopyTo(b, 0);
//写入RFID
WriteToService("StockPLC_01", writeItem + "2", b);
//标识位置1
WriteToService("StockPLC_01", writeItem + "3", 1);
}
BillDal Bdal = new BillDal();
Bdal.UpdateBillMasterStart(dtTask.Rows[0]["BILL_NO"].ToString(), ServiceW[2] == 1 ? true : false);
dal.UpdateTaskDetailStation(ToStation, dt.Rows[0]["STATION_NO"].ToString(), "1", string.Format("TASK_ID='{0}' AND ITEM_NO=2", CellValue[0]));//更新货位到达入库站台，
}
catch (Exception e)
{
Logger.Error("THOK.XC.Process.Process_01.StockInRequestProcess：" + e.Message);
}
}
/// <summary>
///接收删除指令返回值
/// </summary>
/// <param name="state"></param>
private void DEC(object state)
{
Dictionary <string, string> msg = (Dictionary <string, string>)state;
if (msg["ReturnCode"] == "000") //序列号出错，重新发送报文
{
TaskDal dal = new TaskDal();
DataTable dt = dal.CraneTaskIn(string.Format("DETAIL.CRANE_NO='{0}' AND ASSIGNMENT_ID='{1}'", msg["CraneNo"], msg["AssignmenID"]));
DataRow dr = null;
if (dt.Rows.Count > 0)
{
dr = dt.Rows[0];
}
if (dr != null)
{
#region 错误处理
if (dr["ERR_CODE"].ToString() == "111") //入库，货位有货,重新分配货位
{
CellDal cdal = new CellDal();
cdal.UpdateCellErrFlag(dr["CELL_CODE"].ToString(), "货位有货，系统无记录");
string[] strValue = dal.AssignNewCell(string.Format("TASK_ID='{0}'", dr["TASK_ID"].ToString()), dr["CRANE_NO"].ToString()); //货位申请
ProductStateDal StateDal = new ProductStateDal();
StateDal.UpdateProductCellCode(strValue[0], strValue[1]); //更新Product_State 货位
SysStationDal sysdal = new SysStationDal();
DataTable dtstation = sysdal.GetSationInfo(strValue[1], dr["TASK_TYPE"].ToString(), dr["ITEM_NO"].ToString());
dal.UpdateTaskDetailCrane(dtstation.Rows[0]["STATION_NO"].ToString(), strValue[1], "1", dtstation.Rows[0]["CRANE_NO"].ToString(), string.Format("TASK_ID='{0}' AND ITEM_NO={1}", strValue[0], dr["ITEM_NO"].ToString()));//更新调度堆垛机的其实位置及目标地址。
dr.BeginEdit();
dr["CELLSTATION"] = "30" + strValue[1] + "01";
dr.EndEdit();
SendTelegramARQ(dr, false);
//if (dtCrane != null)
//{
// DataRow[] drs = dtCrane.Select(string.Format("ASSIGNMENT_ID='{0}'", msg["AssignmenID"]));
// if (drs.Length > 0)
// dtCrane.Rows.Remove(drs[0]);
//}
}
else if (dr["ERR_CODE"].ToString() == "113")//出库，货位无货，
{
string ErrMsg = "";
DataRow[] drMsgs = dtErrMesage.Select(string.Format("CODE='{0}'", dr["ERR_CODE"].ToString()));
if (drMsgs.Length > 0)
{
ErrMsg = drMsgs[0]["DESCRIPTION"].ToString();
}
string strBillNo = "";
string[] strMessage = new string[3];
strMessage[0] = "8";
strMessage[1] = dr["TASK_ID"].ToString();
strMessage[2] = "错误代码：" + dr["ERR_CODE"] + ",错误内容：" + ErrMsg;
DataTable dtProductInfo = dal.GetProductInfoByTaskID(dr["TASK_ID"].ToString());
while ((strBillNo = FormDialog.ShowDialog(strMessage, dtProductInfo)) != "")
{
BillDal bdal = new BillDal();
string strNewBillNo = strBillNo;
string strOutTaskID = bdal.CreateCancelBillOutTask(dr["TASK_ID"].ToString(), dr["BILL_NO"].ToString(), strNewBillNo);
DataTable dtOutTask = dal.CraneTaskOut(string.Format("TASK_ID='{0}'", strOutTaskID));
WriteToProcess("CraneProcess", "CraneInRequest", dtOutTask);
CellDal cdal = new CellDal();
cdal.UpdateCellErrFlag(dr["CELL_CODE"].ToString(), "货位无货，系统有记录");
break;
}
}
}
#endregion
}
}
/// <summary>
/// 发送报文后，堆垛机发送接收确认。
/// </summary>
/// <param name="state"></param>
private void ACK(object state)
{
Dictionary <string, string> msg = (Dictionary <string, string>)state;
DataRow dr = null;
TaskDal dal = new TaskDal();
if (dtCrane != null)
{
DataRow[] drs = dtCrane.Select(string.Format("SQUENCE_NO='{0}'", msg["SequenceNo"]));
if (drs.Length > 0)
{
dr = drs[0];
}
}
if (dr == null)
{
//根据流水号，获取资料
DataTable dt = dal.CraneTaskIn(string.Format("DETAIL.SQUENCE_NO='{0}' AND DETAIL.CRANE_NO IS NOT NULL", msg["SequenceNo"]));
if (dt.Rows.Count > 0)
{
dr = dt.Rows[0];
}
}
#region 缓存数据存在
if (dr != null)
{
string TaskType = dr["TASK_TYPE"].ToString();
string ItemNo = dr["ITEM_NO"].ToString();
BillDal bdal = new BillDal();
if (TaskType.Substring(1, 1) == "2" || (TaskType == "13" && ItemNo == "1") || (TaskType == "14" && ItemNo == "1" && dr["CRANE_NO"].ToString() != dr["NEW_CRANE_NO"].ToString()))
{
dal.UpdateTaskState(dr["TASK_ID"].ToString(), "1");
dal.UpdateTaskDetailCrane(dr["CELL_CODE"].ToString(), dr["STATION_NO"].ToString(), "1", dr["CRANE_NO"].ToString(), string.Format("TASK_ID='{0}' AND ITEM_NO={1}", dr["TASK_ID"], dr["ITEM_NO"]));
//更新BILL_MASTER 单据状态作业中
bdal.UpdateBillMasterStart(dr["BILL_NO"].ToString(), dr["PRODUCT_CODE"].ToString() == "0000" ? false : true);
}
else if (TaskType == "14" && ItemNo == "1" && dr["CRANE_NO"].ToString() == dr["NEW_CRANE_NO"].ToString())
{
//出库任务 更新任务状态:任务执行中
dal.UpdateTaskState(dr["TASK_ID"].ToString(), "1");
dal.UpdateTaskDetailCrane(dr["CELL_CODE"].ToString(), dr["NEWCELL_CODE"].ToString(), "1", dr["CRANE_NO"].ToString(), string.Format("TASK_ID='{0}' AND ITEM_NO={1}", dr["TASK_ID"], dr["ITEM_NO"]));
bdal.UpdateBillMasterStart(dr["BILL_NO"].ToString(), true);
}
else
{
dal.UpdateTaskDetailState(string.Format("TASK_ID='{0}' and ITEM_NO={1}", dr["TASK_ID"], dr["ITEM_NO"]), "1");
}
if (dtCrane != null)
{
DataRow [] drs = dtCrane.Select(string.Format("TASK_ID='{0}'", dr["TASK_ID"]));
if (drs.Length > 0)
{
drs[0].BeginEdit();
drs[0]["state"] = "1";
drs[0].EndEdit();
dtCrane.AcceptChanges();
}
}
}
#endregion
}
private void ACP(object state)
{
Dictionary <string, string> msg = (Dictionary <string, string>)state;
TaskDal dal = new TaskDal();
if (!dCraneState.ContainsKey(msg["CraneNo"]))
{
dCraneState.Add(msg["CraneNo"], "");
}
DataRow dr = null;
if (dtCrane != null)
{
DataRow[] drs = dtCrane.Select(string.Format("SQUENCE_NO='{0}'", msg["SequenceNo"]));
if (drs.Length > 0)
{
dr = drs[0];
}
}
//如果在datatbale中找不到，再从数据库里查找
if (dr == null)
{
//根据流水号，获取资料
DataTable dt = dal.CraneTaskIn(string.Format("DETAIL.SQUENCE_NO='{1}' AND DETAIL.CRANE_NO='{0}'", msg["CraneNo"], msg["SequenceNo"]));
if (dt.Rows.Count > 0)
{
dr = dt.Rows[0];
}
}
string TaskType = "";
string TaskID = "";
string ItemNo = "";
if (dr != null)
{
TaskType = dr["TASK_TYPE"].ToString();
TaskID = dr["TASK_ID"].ToString();
ItemNo = dr["ITEM_NO"].ToString();
}
if (msg["ReturnCode"] == "000")
{
#region 正常处理流程
if (dr != null)
{
//判断暂存的任务是否是当前完成的任务，如果是清空暂存
if (dCraneWait[msg["CraneNo"]] != null)
{
if (dCraneWait[msg["CraneNo"]]["TASK_ID"].ToString() == TaskID)
{
dCraneWait[msg["CraneNo"]] = null;
}
}
string strWhere = string.Format("TASK_ID='{0}' and ITEM_NO='{1}'", TaskID, ItemNo);
//出库，一楼盘点出库
if (TaskType.Substring(1, 1) == "2" || (TaskType == "13" && ItemNo == "1"))
{
if (TaskType == "12") //一楼出库
{
CellDal Cdal = new CellDal();
//货位解锁
Cdal.UpdateCellOutFinishUnLock(dr["CELL_CODE"].ToString());
//更新PRODUCTSTATE 出库单号
ProductStateDal psdal = new ProductStateDal();
psdal.UpdateOutBillNo(TaskID);
}
if (TaskType == "12" || TaskType == "13")
{
dal.UpdateTaskDetailState(strWhere, "2"); //更新堆垛机状态
}
string ToStation;
if (TaskType == "22")
{
ToStation = dr["MEMO"].ToString();
}
else
{
ToStation = dr["TARGET_CODE"].ToString();
}
//更新TASK_DETAIL FROM_STATION TO_STATION STATE
dal.UpdateTaskDetailStation(dr["STATION_NO"].ToString(), ToStation, "1", string.Format("TASK_ID='{0}' AND ITEM_NO=2", TaskID));
int[] WriteValue = new int[3];
WriteValue[0] = int.Parse(dr["TASK_NO"].ToString());
if (TaskType == "22")
{
WriteValue[1] = int.Parse(dr["MEMO"].ToString());
}
else
{
WriteValue[1] = int.Parse(dr["TARGET_CODE"].ToString());
}
WriteValue[2] = int.Parse(dr["PRODUCT_TYPE"].ToString());
string Barcode = dr["PRODUCT_BARCODE"].ToString();
string PalletCode = dr["PALLET_CODE"].ToString();
byte[] b = new byte[190];
Common.ConvertStringChar.stringToByte(Barcode, 80).CopyTo(b, 0);
Common.ConvertStringChar.stringToByte(PalletCode, 110).CopyTo(b, 80);
//到达出库站台，再下任务给PLC
WriteToService(dr["SERVICE_NAME"].ToString(), dr["ITEM_NAME_2"].ToString() + "_1", WriteValue);
WriteToService(dr["SERVICE_NAME"].ToString(), dr["ITEM_NAME_2"].ToString() + "_2", b);
WriteToService(dr["SERVICE_NAME"].ToString(), dr["ITEM_NAME_2"].ToString() + "_3", 1);
}
//入库完成，更新Task任务完成。
else if (TaskType.Substring(1, 1) == "1" || (TaskType == "13" && dr["ITEM_NO"].ToString() == "4"))
{
dal.UpdateTaskDetailState(strWhere, "2"); //更新堆垛机状态
dal.UpdateTaskState(TaskID, "2"); //更新任务状态。
if (TaskType == "11")
{
CellDal Cdal = new CellDal();
Cdal.UpdateCellInFinishUnLock(TaskID);//入库完成，更新货位。
}
BillDal billdal = new BillDal();
string isBill = "1";
if (dr["PRODUCT_CODE"].ToString() == "0000")
{
isBill = "0";
}
billdal.UpdateInBillMasterFinished(dr["BILL_NO"].ToString(), isBill);//更新表单
}
else if (TaskType == "14")
{
#region 移库
//如果目标地址与源地址不同巷道
if (dr["CRANE_NO"].ToString() != dr["NEW_CRANE_NO"].ToString())
{
dal.UpdateTaskDetailState(strWhere, "2"); //更新堆垛机状态
if (ItemNo == "1")
{
//更新货位信息
CellDal Cdal = new CellDal();
Cdal.UpdateCellOutFinishUnLock(dr["CELL_CODE"].ToString());
//更新TASK_DETAIL FROM_STATION TO_STATION STATE
dal.UpdateTaskDetailStation(dr["STATION_NO"].ToString(), dr["NEW_TARGET_CODE"].ToString(), "1", string.Format("TASK_ID='{0}' AND ITEM_NO=2", TaskID));
//下达给PLC任务
int[] WriteValue = new int[3];
WriteValue[0] = int.Parse(dr["TASK_NO"].ToString());
WriteValue[1] = int.Parse(dr["NEW_TARGET_CODE"].ToString());
WriteValue[2] = int.Parse(dr["PRODUCT_TYPE"].ToString());
string Barcode = dr["PRODUCT_BARCODE"].ToString();
string PalletCode = dr["PALLET_CODE"].ToString();
byte[] b = new byte[190];
Common.ConvertStringChar.stringToByte(Barcode, 80).CopyTo(b, 0);
Common.ConvertStringChar.stringToByte(PalletCode, 110).CopyTo(b, 80);
WriteToService(dr["SERVICE_NAME"].ToString(), dr["ITEM_NAME_2"].ToString() + "_1", WriteValue);
WriteToService(dr["SERVICE_NAME"].ToString(), dr["ITEM_NAME_2"].ToString() + "_2", b);
WriteToService(dr["SERVICE_NAME"].ToString(), dr["ITEM_NAME_2"].ToString() + "_3", 1);
BillDal billdal = new BillDal();
billdal.UpdateBillMasterStart(dr["BILL_NO"].ToString(), true);//更新表单
}
else
{
dal.UpdateTaskState(TaskID, "2");//更新任务状态。
CellDal Cdal = new CellDal();
Cdal.UpdateCellInFinishUnLock(dr["NEWCELL_CODE"].ToString());
BillDal billdal = new BillDal();
string isBill = "1";
if (dr["PRODUCT_CODE"].ToString() == "0000")
{
isBill = "0";
}
billdal.UpdateInBillMasterFinished(dr["BILL_NO"].ToString(), isBill);//更新表单
}
}
else //相同巷道
{
dal.UpdateTaskDetailState(strWhere, "2"); //更新堆垛机状态
dal.UpdateTaskState(TaskID, "2"); //更新任务状态。
CellDal Cdal = new CellDal();
Cdal.UpdateCellRemoveFinish(dr["NEWCELL_CODE"].ToString(), dr["CELL_CODE"].ToString()); //入库完成，更新货位。
Cdal.UpdateCellOutFinishUnLock(dr["CELL_CODE"].ToString());
BillDal billdal = new BillDal();
string isBill = "1";
if (dr["PRODUCT_CODE"].ToString() == "0000")
{
isBill = "0";
}
//更新WMS单据状态
billdal.UpdateInBillMasterFinished(dr["BILL_NO"].ToString(), isBill);//更新表单
}
#endregion
}
lock (dCraneState)
{
dCraneState[msg["CraneNo"]] = "0";
}
//移除完成的任务
if (dtCrane != null)
{
DataRow[] drs = dtCrane.Select(string.Format("TASK_ID='{0}'", TaskID));
if (drs.Length > 0)
{
dtCrane.Rows.Remove(drs[0]);
}
}
//查找发送下条报文。
GetNextTaskID(msg["CraneNo"], TaskType);
}
#endregion
}
else
{
string ErrMsg = "";
DataRow[] drMsgs = dtErrMesage.Select(string.Format("CODE='{0}'", msg["ReturnCode"]));
if (drMsgs.Length > 0)
{
ErrMsg = drMsgs[0]["DESCRIPTION"].ToString();
}
dal.UpdateCraneErrCode(TaskID, ItemNo, msg["ReturnCode"]);//更新堆垛机错误编号
Logger.Error(string.Format("堆垛机{0}返回错误代码{1}:{2}", msg["CraneNo"], msg["ReturnCode"], ErrMsg));
}
SendACK(msg);
CraneErrWriteToPLC(msg["CraneNo"], int.Parse(msg["ReturnCode"]));
}
/* 处理事项：
* 抽检，补料，盘点 烟包到达，195
*/
protected override void StateChanged(StateItem stateItem, IProcessDispatcher dispatcher)
{
try
{
object sta = ObjectUtil.GetObject(stateItem.State);
if (sta == null || sta.ToString() == "0")
{
return;
}
string[] str = new string[3];
if (((short)sta) >= 9000 && ((short)sta) <= 9299) //补料
{
str[0] = "1";
}
else if (((short)sta) >= 9300 && ((short)sta) <= 9499)//抽检
{
str[0] = "2";
}
else if (((short)sta) >= 9800 && ((short)sta) < 9999) //盘点
{
str[0] = "6";
}
str[1] = "";
str[2] = "";
//根据任务号，获取TaskID及BILL_NO
TaskDal dal = new TaskDal();
string[] strInfo = dal.GetTaskInfo(sta.ToString().PadLeft(4, '0'));
DataTable dt = dal.TaskInfo(string.Format("TASK_ID='{0}'", strInfo[0]));
DataTable dtProductInfo = dal.GetProductInfoByTaskID(strInfo[0]);
//线程停止
string strValue = "";
while ((strValue = FormDialog.ShowDialog(str, dtProductInfo)) != "")
{
dal.UpdateTaskDetailState(string.Format("TASK_ID='{0}' AND ITEM_NO=2", strInfo[0]), "2");
string writeItem = "01_2_195_";
if (str[0] == "1" || str[0] == "2") //抽检，补料
{
dal.UpdateTaskState(strInfo[0], "2");
BillDal billdal = new BillDal();
billdal.UpdateInBillMasterFinished(strInfo[1], "1");
int[] ServiceW = new int[3];
ServiceW[0] = int.Parse(strInfo[1]); //任务号
ServiceW[1] = 131; //目的地址
ServiceW[2] = 4;
WriteToService("StockPLC_01", writeItem + "1", ServiceW); //PLC写入任务
WriteToService("StockPLC_01", writeItem + "2", 1); //PLC写入任务
}
else //盘点
{
DataTable dtTask = dal.TaskInfo(string.Format("TASK_ID='{0}'", strInfo[0]));
DataRow dr = dtTask.Rows[0];
SysStationDal sysdal = new SysStationDal();
DataTable dtstation = sysdal.GetSationInfo(dr["CELL_CODE"].ToString(), "11", "3");
if (strValue != "1")
{
CellDal celldal = new CellDal();
celldal.UpdateCellErrFlag(dr["CELL_CODE"].ToString(), "条码扫描不一致");
}
int[] ServiceW = new int[3];
ServiceW[0] = int.Parse(strInfo[1]); //任务号
ServiceW[1] = int.Parse(dtstation.Rows[0]["STATION_NO"].ToString()); //目的地址
ServiceW[2] = 1;
WriteToService("StockPLC_01", writeItem + "1", ServiceW); //PLC写入任务
WriteToService("StockPLC_01", writeItem + "2", 1); //PLC写入任务
dal.UpdateTaskDetailStation("195", dtstation.Rows[0]["STATION_NO"].ToString(), "1", string.Format("TASK_ID='{0}' AND ITEM_NO=3", strInfo[0])); //更新货位到达入库站台，
}
//线程继续。
break;
}
}
catch (Exception ex)
{
Logger.Error("THOK.XC.Process.Process_01.CheckOutToStationProcess:" + ex.Message);
}
}
/// <summary>
/// 堆垛机状态。
/// </summary>
/// <param name="state"></param>
private void CSR(object state)
{
Dictionary <string, string> msg = (Dictionary <string, string>)state;
if (!dCraneState.ContainsKey(msg["CraneNo"]))
{
dCraneState.Add(msg["CraneNo"], "");
}
if (msg["ReturnCode"] == "000")
{
lock (dCraneState)
{
if (msg["AssignmenID"] == "00000000" && msg["CraneMode"] == "1")
{
dCraneState[msg["CraneNo"]] = "0";
if (dCraneWait[msg["CraneNo"]] != null)
{
SendTelegram(msg["CraneNo"], dCraneWait[msg["CraneNo"]]);
}
else
{
SendTelegram(msg["CraneNo"], null);
}
}
else
{
dCraneState[msg["CraneNo"]] = "1";
}
}
}
else
{
lock (dCraneState)
{
dCraneState[msg["CraneNo"]] = "1";
}
Logger.Error(string.Format("堆垛机{0}返回错误代码{1}{2}", msg["CraneNo"], msg["ReturnCode"], ""));
#region 堆垛机错误而停止，重新选择出库批次
if (msg["ReturnCode"] == "000")
{
DataRow dr = null;
TaskDal dal = new TaskDal();
if (dtCrane != null)
{
DataRow[] drs = dtCrane.Select(string.Format("SQUENCE_NO='{0}'", msg["SequenceNo"]));
if (drs.Length > 0)
{
dr = drs[0];
}
}
if (dr == null)
{
//根据流水号，获取资料
DataTable dt = dal.CraneTaskIn(string.Format("DETAIL.SQUENCE_NO='{0}' AND DETAIL.CRANE_NO IS NOT NULL", msg["SequenceNo"]));
if (dt.Rows.Count > 0)
{
dr = dt.Rows[0];
}
}
if (dr != null)
{
string ErrMsg = "";
DataRow[] drMsgs = dtErrMesage.Select(string.Format("CODE='{0}'", dr["ERR_CODE"].ToString()));
if (drMsgs.Length > 0)
{
ErrMsg = drMsgs[0]["DESCRIPTION"].ToString();
}
string strBillNo = "";
string[] strMessage = new string[4];
strMessage[0] = "9";
strMessage[1] = dr["TASK_ID"].ToString();
strMessage[2] = "错误代码：" + dr["ERR_CODE"] + ",错误内容：" + ErrMsg;
strMessage[3] = msg["CraneNo"];
DataTable dtProductInfo = dal.GetProductInfoByTaskID(dr["TASK_ID"].ToString());
while ((strBillNo = FormDialog.ShowDialog(strMessage, dtProductInfo)) != "")
{
if (strBillNo != "1")
{
BillDal bdal = new BillDal();
string strNewBillNo = strBillNo;
//产生新的出库单
string strOutTaskID = bdal.CreateCancelBillOutTask(dr["TASK_ID"].ToString(), dr["BILL_NO"].ToString(), strNewBillNo, msg["CraneNo"]);
DataTable dtOutTask = dal.CraneTaskOut(string.Format("TASK_ID='{0}'", strOutTaskID));
WriteToProcess("CraneProcess", "CraneInRequest", dtOutTask);
//取消当前单据的出货记录
CellDal cdal = new CellDal();
cdal.UpdateCellUnLock(dr["CELL_CODE"].ToString());
dal.UpdateTaskState(dr["TASK_ID"].ToString(), "3");
break;
}
else
{
break;
}
}
}
if (msg["AssignmenID"] == "00000000")
{
lock (dCraneState)
{
dCraneState[msg["CraneNo"]] = "0";
}
}
}
#endregion
}
SendACK(msg);
CraneErrWriteToPLC(msg["CraneNo"], int.Parse(msg["ReturnCode"]));
}
/// <summary>
/// 校验处理
/// </summary>
/// <param name="sender"></param>
/// <param name="e"></param>
private void btnVerficate_Click(object sender, EventArgs e)
{
string ServiceName = "StockPLC_02";
string[] ItemName = new string[6];
ItemName[0] = "02_1_304_1";
ItemName[1] = "02_1_308_1";
ItemName[2] = "02_1_312_1";
ItemName[3] = "02_1_316_1";
ItemName[4] = "02_1_320_1";
ItemName[5] = "02_1_322_1";
for (int i = 0; i < ItemName.Length; i++)
{
object[] obj = ObjectUtil.GetObjects(Context.ProcessDispatcher.WriteToService(ServiceName, ItemName[i]));
if (obj[0] == null || obj[0].ToString() == "0")
{
continue;
}
if (obj[1].ToString() == "1")
{
continue;
}
string ToStation = "";
string FromStation = "";
string ReadItem2 = "";
switch (ItemName[i])
{
case "02_1_304_1":
FromStation = "303";
ToStation = "304";
ReadItem2 = "02_1_304_2";
break;
case "02_1_308_1":
FromStation = "307";
ToStation = "308";
ReadItem2 = "02_1_308_2";
break;
case "02_1_312_1":
FromStation = "311";
ToStation = "313";
ReadItem2 = "02_1_312_2";
break;
case "02_1_316_1":
FromStation = "315";
ToStation = "316";
ReadItem2 = "02_1_316_2";
break;
case "02_1_320_1":
FromStation = "319";
ToStation = "320";
ReadItem2 = "02_1_320_2";
break;
case "02_1_322_1":
FromStation = "321";
ToStation = "322";
ReadItem2 = "02_1_322_2";
break;
}
TaskDal dal = new TaskDal();
string[] strTask = dal.GetTaskInfo(obj[0].ToString().PadLeft(4, '0'));
if (!string.IsNullOrEmpty(strTask[0]))
{
string NewPalletCode = THOK.XC.Process.Common.ConvertStringChar.BytesToString((object[])ObjectUtil.GetObjects(Context.ProcessDispatcher.WriteToService("StockPLC_02", ReadItem2)));
string[] StationState = new string[2];
CellDal Celldal = new CellDal(); //更新货位，新托盘RFID，错误标志。
DataTable dtProductInfo = dal.GetProductInfoByTaskID(strTask[0]);
DataTable dtTask = dal.TaskInfo(string.Format("TASK_ID='{0}'", strTask[0]));
string CellCode = dtTask.Rows[0]["CELL_CODE"].ToString();
string strBillNo = "";
string[] strMessage = new string[3];
strMessage[0] = "5";
strMessage[1] = strTask[0];
strMessage[2] = NewPalletCode;
ProductStateDal psdal = new ProductStateDal();
if (psdal.ExistsPalletCode(dtTask.Rows[0]["PALLET_CODE"].ToString())) //已经产生替代单号
{
continue;
}
while ((strBillNo = FormDialog.ShowDialog(strMessage, dtProductInfo)) != "")
{
string strNewBillNo = strBillNo;
if (string.IsNullOrEmpty(strNewBillNo))
{
if (strNewBillNo == "1")
{
StationState[0] = obj[0].ToString();//任务号;
StationState[1] = "3";
//this.Context.Processes["CraneProcess"].Start();
Context.ProcessDispatcher.WriteToProcess("CraneProcess", "StockOutToCarStation", StationState); //更新堆垛机Process 状态为3.
Celldal.UpdateCellOutFinishUnLock(CellCode); //解除货位锁定
psdal.UpdateOutBillNo(strTask[0]); //更新出库单
DataTable dtCar = dal.TaskCarDetail(string.Format("WCS_TASK.TASK_ID='{0}' AND ITEM_NO=3 AND DETAIL.STATE=0 ", strTask[0])); //获取任务ID
Context.ProcessDispatcher.WriteToProcess("CarProcess", "CarOutRequest", dtCar); //调度小车；
}
else
{
//生成二楼退库单
BillDal bdal = new BillDal();
string CancelTaskID = bdal.CreateCancelBillInTask(strTask[0], strTask[1]); //产生退库单，并生成明细。
Celldal.UpdateCellNewPalletCode(CellCode, NewPalletCode); //更新货位错误标志。
dal.UpdateTaskDetailStation(FromStation, ToStation, "2", string.Format("TASK_ID='{0}' AND ITEM_NO=1", CancelTaskID)); //更新申请货位完成。
dal.UpdateTaskState(strTask[0], "2"); //更新出库任务完成
string strWhere = string.Format("WCS_TASK.TASK_ID='{0}' AND ITEM_NO=2 AND DETAIL.STATE=0 ", CancelTaskID);
DataTable dt = dal.TaskCarDetail(strWhere);
Context.ProcessDispatcher.WriteToProcess("CarProcess", "CarInRequest", dt);//调度穿梭车入库。
string strOutTaskID = bdal.CreateCancelBillOutTask(strTask[0], strTask[1], strNewBillNo);
DataTable dtOutTask = dal.CraneTaskOut(string.Format("TASK_ID='{0}'", strOutTaskID));
Context.ProcessDispatcher.WriteToProcess("CraneProcess", "CraneInRequest", dtOutTask);
int jj = 0;
while (jj < 100) //延迟
{
jj++;
}
StationState[0] = strTask[0]; //TaskID;
StationState[1] = "4";
Context.ProcessDispatcher.WriteToProcess("CraneProcess", "StockOutToCarStation", StationState); //更新堆垛机Process 状态为4.
DataTable dtNewProductInfo = dal.GetProductInfoByTaskID(strOutTaskID);
dal.InsertChangeProduct(dtProductInfo.Rows[0]["PRODUCT_BARCODE"].ToString(), dtProductInfo.Rows[0]["PRODUCT_CODE"].ToString(), dtNewProductInfo.Rows[0]["PRODUCT_BARCODE"].ToString(), dtNewProductInfo.Rows[0]["PRODUCT_CODE"].ToString());
}
}
break;
}
}
}
}
protected override void StateChanged(StateItem stateItem, IProcessDispatcher dispatcher)
{
/* 处理事项：
*
* stateItem.ItemName ：
* Init - 初始化。
* FirstBatch - 生成第一批入库请求任务。
* StockInRequest - 根据请求，生成入库任务。
*
* stateItem.State ：参数 - 请求的卷烟编码。
*/
//烟包托盘到达出库站台，根据返回的任务号，判断是否正常烟包：
// 1、正常烟包，更新原有CranProcess的datatable将状态更改为3，并更改数据库状态。调用WriteToProcess(穿梭车Process).
// 2、错误烟包，写入移库单，产生任务，调用调用WriteToProcess(穿梭车Process)。写入出库单，产生任务，并下达出库任务。
object[] obj = ObjectUtil.GetObjects(stateItem.State);
if (obj[0] == null || obj[0].ToString() == "0")
{
return;
}
try
{
string ToStation = "";
string FromStation = "";
string ReadItem2 = "";
switch (stateItem.ItemName)
{
case "02_1_304_1":
FromStation = "303";
ToStation = "304";
ReadItem2 = "02_1_304_2";
break;
case "02_1_308_1":
FromStation = "307";
ToStation = "308";
ReadItem2 = "02_1_308_2";
break;
case "02_1_312_1":
FromStation = "311";
ToStation = "313";
ReadItem2 = "02_1_312_2";
break;
case "02_1_316_1":
FromStation = "315";
ToStation = "316";
ReadItem2 = "02_1_316_2";
break;
case "02_1_320_1":
FromStation = "319";
ToStation = "320";
ReadItem2 = "02_1_320_2";
break;
case "02_1_322_1":
FromStation = "321";
ToStation = "322";
ReadItem2 = "02_1_322_2";
break;
}
string StationState = "";
TaskDal dal = new TaskDal();
string[] strTask = dal.GetTaskInfo(obj[0].ToString().PadLeft(4, '0'));
if (!string.IsNullOrEmpty(strTask[0]))
{
//更新
dal.UpdateTaskDetailState(string.Format("TASK_ID='{0}' AND ITEM_NO=2", strTask[0]), "2");
DataTable dtTask = dal.TaskInfo(string.Format("TASK_ID='{0}'", strTask[0]));
string CellCode = dtTask.Rows[0]["CELL_CODE"].ToString();
CellDal Celldal = new CellDal();
//TaskID
StationState = strTask[0];
//校验正确烟包
if (obj[1].ToString() == "1")
{
WriteToProcess("CraneProcess", "StockOutToCarStation", StationState);
//解除货位锁定
Celldal.UpdateCellOutFinishUnLock(CellCode);
ProductStateDal psdal = new ProductStateDal();
psdal.UpdateOutBillNo(strTask[0]); //更新出库单
//获取任务记录
DataTable dt = dal.TaskCarDetail(string.Format("WCS_TASK.TASK_ID='{0}' AND ITEM_NO=3 AND DETAIL.STATE=0 ", strTask[0]));
//调度小车；
WriteToProcess("CarProcess", "CarOutRequest", dt);
}
else //校验错误烟包
{
//返回读取到的RFID
string NewPalletCode = Common.ConvertStringChar.BytesToString((object[])ObjectUtil.GetObjects(WriteToService("StockPLC_02", ReadItem2)));
DataTable dtProductInfo = dal.GetProductInfoByTaskID(strTask[0]);
string strBillNo = "";
string[] strMessage = new string[3];
//strMessage[0] 弹出窗口类别，5是校验窗口
strMessage[0] = "5";
strMessage[1] = strTask[0];
strMessage[2] = NewPalletCode;
//弹出校验不合格窗口，人工选择处理方式
//strBillNo返回1 继续出库，否则返回替代的入库批次
while ((strBillNo = FormDialog.ShowDialog(strMessage, dtProductInfo)) != "")
{
string strNewBillNo = strBillNo;
if (string.IsNullOrEmpty(strNewBillNo))
{
if (strNewBillNo == "1")
{
WriteToProcess("CraneProcess", "StockOutToCarStation", StationState); //更新堆垛机任务明细为完成状态。
Celldal.UpdateCellOutFinishUnLock(CellCode); //解除货位锁定
ProductStateDal psdal = new ProductStateDal();
psdal.UpdateOutBillNo(strTask[0]); //更新出库单
DataTable dtCar = dal.TaskCarDetail(string.Format("WCS_TASK.TASK_ID='{0}' AND ITEM_NO=3 AND DETAIL.STATE=0 ", strTask[0])); //获取任务ID
WriteToProcess("CarProcess", "CarOutRequest", dtCar); //调度小车；
}
else
{
//生成二楼退库单
BillDal bdal = new BillDal();
//产生WMS退库单以及WCS任务，并生成TaskDetail。
string CancelTaskID = bdal.CreateCancelBillInTask(strTask[0], strTask[1]);
//更新货位错误标志。
Celldal.UpdateCellNewPalletCode(CellCode, NewPalletCode);
//更新退库申请货位完成。
dal.UpdateTaskDetailStation(FromStation, ToStation, "2", string.Format("TASK_ID='{0}' AND ITEM_NO=1", CancelTaskID));
//更新出库任务完成
dal.UpdateTaskState(strTask[0], "2");
string strWhere = string.Format("WCS_TASK.TASK_ID='{0}' AND ITEM_NO=2 AND DETAIL.STATE=0 ", CancelTaskID);
DataTable dt = dal.TaskCarDetail(strWhere);
//写入调小车的源地址目标地址
if (dt.Rows.Count > 0)
{
SysStationDal sysdal = new SysStationDal();
DataTable dtCarStation = sysdal.GetCarSationInfo(CellCode, "22");
dt.Rows[0].BeginEdit();
dt.Rows[0]["IN_STATION_ADDRESS"] = dtCarStation.Rows[0]["IN_STATION_ADDRESS"];
dt.Rows[0]["IN_STATION"] = dtCarStation.Rows[0]["IN_STATION"];
dt.Rows[0].EndEdit();
}
//调度穿梭车入库。
WriteToProcess("CarProcess", "CarInRequest", dt);
//创建替代入库批次的WMS单据,WCS出库任务
string strOutTaskID = bdal.CreateCancelBillOutTask(strTask[0], strTask[1], strNewBillNo);
DataTable dtOutTask = dal.CraneTaskOut(string.Format("TASK_ID='{0}'", strOutTaskID));
//调度穿梭车出库
WriteToProcess("CraneProcess", "CraneInRequest", dtOutTask);
//延迟
int i = 0;
while (i < 100)
{
i++;
}
//StationState:原任务TASKID,更新堆垛机Process 状态为2.
WriteToProcess("CraneProcess", "StockOutToCarStation", StationState);
//插入替换批次记录
DataTable dtNewProductInfo = dal.GetProductInfoByTaskID(strOutTaskID);
dal.InsertChangeProduct(dtProductInfo.Rows[0]["PRODUCT_BARCODE"].ToString(), dtProductInfo.Rows[0]["PRODUCT_CODE"].ToString(), dtNewProductInfo.Rows[0]["PRODUCT_BARCODE"].ToString(), dtNewProductInfo.Rows[0]["PRODUCT_CODE"].ToString());
}
}
break;
}
}
}
}
catch (Exception e)
{
Logger.Error("THOK.XC.Process.Process_02.StockOutToCarStationProcess:" + e.Message);
}
}
protected override void StateChanged(StateItem stateItem, IProcessDispatcher dispatcher)
{
/* 处理事项：
* 二层出库到开包线
*
*/
object obj = ObjectUtil.GetObject(stateItem.State);
if (obj == null || obj.ToString() == "0")
{
return;
}
try
{
string TaskNo = obj.ToString().PadLeft(4, '0');
TaskDal dal = new TaskDal();
string[] strValue = dal.GetTaskInfo(TaskNo);
string WriteItem = "";
string ReadItem = "";
string PackLine = "";
if (!string.IsNullOrEmpty(strValue[0]))
{
switch (stateItem.ItemName)
{
case "02_1_250_1":
WriteItem = "02_2_250";
ReadItem = "02_1_250_2";
PackLine = "制丝1号线";
break;
case "02_1_251_1":
WriteItem = "02_2_251";
ReadItem = "02_1_251_2";
PackLine = "制丝2号线";
break;
case "02_1_252_1":
WriteItem = "02_2_252";
ReadItem = "02_1_252_2";
PackLine = "制丝3号线";
break;
case "02_1_253_1":
WriteItem = "02_2_253";
ReadItem = "02_1_253_2";
PackLine = "制丝1号线";
break;
case "02_1_254_1":
WriteItem = "02_2_254";
ReadItem = "02_1_254_2";
PackLine = "制丝2号线";
break;
case "02_1_255_1":
WriteItem = "02_2_255";
ReadItem = "02_1_255_2";
PackLine = "制丝3号线";
break;
}
object objCheck = ObjectUtil.GetObject(WriteToService("StockPLC_02", ReadItem));
if (objCheck.ToString() == "0")
{
Logger.Error(PackLine + "校验出错，请人工处理。");
}
dal.UpdateTaskState(strValue[0], "2");
BillDal bDal = new BillDal();
bDal.UpdateOutBillMasterFinished(strValue[1]);
WriteToService("StockPLC_02", WriteItem, 1);
}
}
catch (Exception e)
{
Logger.Error("THOK.XC.Process.Process_02.StockOutToUnpackLineProcess，原因：" + e.Message);
}
}