public void AddNgModule(ScrewNGModule ngMod)
{
List <ScrewNGModule> ngMods = this.NGModules.FindAll(n => n.ChannelIndex == ngMod.ChannelIndex && n.ModPos == ngMod.ModPos);
logRecorder.AddDebugLog("A线锁螺丝", "添加数据通道：" + ngMod.ChannelIndex + "，位置：" + ngMod.ModPos);
if (ngMods == null || ngMods.Count == 0)
{
logRecorder.AddDebugLog("A线锁螺丝", "添加成功：" + ngMod.ChannelIndex + "-" + ngMod.ModPos);
this.NGModules.Add(ngMod);
}
}
protected bool ExeBindA(ref string reStr)
{
if (!nodeEnabled)
{
return(true);
}
if (!ExeBusinessAB(ref reStr))
{
return(false);
}
switch (currentTaskPhase)
{
case 1:
{
if (!RfidReadAB())
{
break;
}
this.screwNgHandler = new ScrewNGHandler(this.plcRW, this.plcRW2, this.channelIndex, this.logRecorder);
bool needReparid = false;
if (this.repairProcess.GetNeedRepairALine(this.rfidUID, this.NodeID, ref needReparid, ref reStr) == false)
{
this.logRecorder.AddDebugLog(this.nodeName, "获取返修状态失败:" + reStr);
break;
}
this.logRecorder.AddDebugLog(this.nodeName, "获取返修状态成功:" + needReparid + "," + reStr);
if (needReparid == false)
{
currentTaskPhase = 9; //直接放行
this.TxtLogRecorder.WriteLog("工艺流程当前工位不需要加工，直接放行，工装板号：" + this.rfidUID);
this.repairProcess.ReportToMesByProcessStationID(this.nodeID, this.rfidUID);
break;
}
this.currentTask.TaskParam = rfidUID;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
//db1ValsToSnd[1] = 2;//
if (!ProductTraceRecord())
{
break;
}
currentTaskPhase++;
this.TxtLogRecorder.WriteLog("工位流程开始加工！");
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
List <DBAccess.Model.BatteryModuleModel> modList = modBll.GetModelList(string.Format("palletID='{0}' and palletBinded=1", this.rfidUID));
if (!PreMech(modList, ref reStr))
{
Console.WriteLine(string.Format("{0},{1}", nodeName, reStr));
break;
}
if (modList.Count() < 1)
{
currentTaskPhase = 6;
break;
}
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 3:
{
//发送启动加工命令
//int channelIndex = 1;
//if (this.db2Vals[0] == 1 || this.db2Vals[0] == 2)
//{
// channelIndex = this.db2Vals[0];
//}
//else
//{
// this.currentTaskDescribe = "通道号无效！";
// break;
//}
List <DBAccess.Model.BatteryModuleModel> modList = modBll.GetModelList(string.Format("palletID='{0}' and palletBinded=1", this.rfidUID));
if (modList.Count() < 1)
{
this.db1ValsToSnd[channelIndex - 1] = 4;
currentTaskPhase = 5;
break;
}
List <string> products = new List <string>();
Thread.Sleep(2000); //延时10秒等待下边设备
foreach (DBAccess.Model.BatteryModuleModel m in modList)
{
products.Add(m.batModuleID);
}
if (!SysCfgModel.SimMode)
{
if (products.Count() > 0)
{
if (ccdDevAcc != null)
{
if (!ccdDevAcc.StartDev(products, ccdDevName, ref reStr))
{
this.currentTaskDescribe = "发送设备加工启动命令失败:" + reStr;
//Console.WriteLine(string.Format("{0}发送设备加工启动命令失败,{1}", nodeName, reStr));
break;
}
else
{
logRecorder.AddDebugLog(nodeName, "发送设备加工启动命令成功");
}
}
}
}
devOpenSt = System.DateTime.Now;
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 4:
{
#region 原来上传MES逻辑
//System.DateTime cur = System.DateTime.Now;
//TimeSpan ts = cur - devOpenSt;
//if (ts.TotalSeconds < 30)
//{
// break;
//}
//IDictionary<string, string> ccdDataDic = ccdDevAcc.GetData(ccdDevName, ref reStr);
//if (ccdDataDic == null || ccdDataDic.Keys.Count() < 1)
//{
// //Console.WriteLine(string.Format("{0}获取CCD{1}数据失败,{2}",nodeName,ccdDevName,reStr));
// this.currentTaskDescribe = string.Format("获取CCD{0}数据失败,{1}", ccdDevName, reStr);
// break;
//}
//foreach (string keyStr in ccdDataDic.Keys)
//{
// string str = string.Format("CCD数据，产品ID:{0}，数据：{1}", keyStr, ccdDataDic[keyStr]);
// logRecorder.AddDebugLog(nodeName, str);
// AddProcessRecord(keyStr, "模块", "检测数据", string.Format("读取到{0}检测数据", ccdDevName), ccdDataDic[keyStr]);
// string upLoadMesScrewData = "";
// if (GetScrewData(ccdDataDic[keyStr], ref upLoadMesScrewData) == false)
// {
// logRecorder.AddDebugLog(nodeName, "CCD数据格式错误！无法转换为MES需要格式！");
// continue;
// }
// if (UploadMesScrewData(keyStr, upLoadMesScrewData) == false)
// {
// logRecorder.AddDebugLog(nodeName, "上传MES锁螺丝数据失败！");
// continue;
// }
// logRecorder.AddDebugLog(nodeName, "上传MES锁螺丝数据成功！");
//}
#endregion
//==更改为读取数据库形式，根据模块条码获取数据，判断所有条码的数据上传成功后执行下一步======//
int readDataApply = 0;
Console.WriteLine("sd1");
bool isScrewCpt = false; //所有螺丝加工完成标识
List <DBAccess.Model.BatteryModuleModel> modList = modBll.GetModelList(string.Format("palletID='{0}' and palletBinded=1", this.rfidUID));
List <DBAccess.Model.BatteryModuleModel> uploadModList = modList.FindAll(mod => mod.tag3 == "1"); //查询已经上传的条码，上传的为1，没有的为0或为空
if (uploadModList != null && uploadModList.Count == modList.Count)
{
isScrewCpt = true;
}
Console.WriteLine("sd2");
if (isScrewCpt == true)
{
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
Console.WriteLine("sd3");
if (this.plcRW2.ReadDB("D9000", ref readDataApply) == false)
{
break;
}
Console.WriteLine("sd4");
if (readDataApply != 1)
{
break;
}
Console.WriteLine("sd5");
List <DBAccess.Model.BatteryModuleModel> unUploadModList = modList.FindAll(mod => mod.tag3 != "1"); //
foreach (DBAccess.Model.BatteryModuleModel module in unUploadModList)
{
ALineScrewDB.dbModel screwModel = bllScrewDb.GetModelByModuleID(module.batModuleID);
if (screwModel == null)
{
continue;
}
string mesScrewData = "";
if (GetScrewData(screwModel, ref mesScrewData, ref reStr) == false)
{
Console.WriteLine("模块:" + screwModel.二维码 + ",获取螺丝数据失败：" + reStr);
continue;
}
int status = UploadMesScrewData(module.batModuleID, mesScrewData, ref reStr);
if (status == 0)
{
if (this.plcRW2.WriteDB("D9000", 2) == false)
{
break;
}
logRecorder.AddDebugLog(nodeName, "上传MES锁螺丝数据成功！数据：" + module.batModuleID + ":" + mesScrewData + "返回：" + reStr);
}
else if (status == 1)
{
ScrewNGModule screwNgMod = new ScrewNGModule();
screwNgMod.ChannelIndex = this.channelIndex;
screwNgMod.ModPos = int.Parse(module.tag2);
Console.WriteLine("tag2:" + module.tag2);
this.screwNgHandler.AddNgModule(screwNgMod);
module.palletBinded = false; //NG解绑
module.checkResult = 2; //NG
modBll.Update(module);
logRecorder.AddDebugLog(nodeName, "上传MES锁螺丝数据成功，但返回NG！" + module.batModuleID + ":" + reStr);
if (this.plcRW2.WriteDB("D9000", 3) == false)
{
break;
}
}
else
{
//Console.WriteLine();
logRecorder.AddDebugLog(nodeName, "上传MES锁螺丝数据失败！" + reStr);
this.TxtLogRecorder.WriteLog("上传MES锁螺丝数据失败！" + reStr);
continue;
}
this.TxtLogRecorder.WriteLog("上传MES锁螺丝数据成功！数据：" + module.batModuleID + ":" + mesScrewData);
module.tag3 = "1";
modBll.Update(module);
//screwModel.UpLoad = "是";
//bllScrewDb.Update(screwModel);
}
//========================================================================================//
if (isScrewCpt == false)
{
break;
}
// Console.WriteLine("sd6");
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 5:
{
//发送停止加工命令
if (!ccdDevAcc.EndDev(this.ccdDevName, ref reStr))
{
//logRecorder.AddDebugLog(nodeName, "发送设备停止命令失败");
// Console.WriteLine(nodeName + "发送设备停止命令失败");
this.currentTaskDescribe = "发送设备停止命令失败";
break;
}
else
{
logRecorder.AddDebugLog(nodeName, "发送设备停止命令成功");
}
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
this.TxtLogRecorder.WriteLog("停止设备成功！");
break;
}
case 6:
{
currentTaskDescribe = "发送有料字";
List <DBAccess.Model.BatteryModuleModel> modList = modBll.GetModelList(string.Format("palletID='{0}' and palletBinded=1", this.rfidUID));
if (!AfterMech(modList, ref reStr))
{
// Console.WriteLine(string.Format("{0},{1}", nodeName, reStr));
currentTaskDescribe = reStr;
break;
}
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
logRecorder.AddDebugLog(nodeName, "发送有料字");
break;
}
case 7:
{
db1ValsToSnd[2 + this.channelIndex - 1] = 3;
currentStat.StatDescribe = "工装板放行";
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 8:
{
currentStat.StatDescribe = "NG流程处理";
Console.WriteLine("sd7");
if (this.screwNgHandler.Execute() == false)
{
break;
}
List <DBAccess.Model.BatteryModuleModel> modList = modBll.GetModelList(string.Format("palletID='{0}'", this.rfidUID));
foreach (DBAccess.Model.BatteryModuleModel mod in modList) //锁螺丝工位有拍出流程 不需要记录NG
{
mod.checkResult = 0;
modBll.Update(mod);
}
currentStat.StatDescribe = "流程完成";
// Console.WriteLine("sd8");
this.TxtLogRecorder.WriteLog("此工位流程处理完成！");
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 9: //返修流程不要返修的直接放行
{
db1ValsToSnd[2 + this.channelIndex - 1] = 3;
if (this.repairProcess.NeedRepair == false)
{
string chennelAddr = this.screwNgHandler.addrChannelCfg[this.channelIndex];
if (this.PlcRW.WriteDB(chennelAddr, 2) == false)
{
break;
}
}
this.TxtLogRecorder.WriteLog("此工位流程处理完成！");
break;
}
default:
break;
}
return(true);
}