/// <summary>
/// 创建硬件配置时的板卡轴配置
/// [需要根据项目情况重定义]
/// </summary>
/// <param name="axesList"></param>
/// <returns></returns>
private bool CreateAxesInstance(ref ProCommon.Communal.AxisList axesList)
{
bool rt = false;
if (axesList != null)
{
axesList.Clear();
int tmpServoOnPort = 0, tmpALMIn = 0, tmpDatumIn = 0, tmpHFwdIn = 0, tmpHRevIn = 0, tmpALMCLROut = 0;
ProCommon.Communal.Axis axis = null;
for (int i = 0; i < 3; i++)
{
axis = new ProCommon.Communal.Axis("Axis_" + i.ToString("00"));
axis.AxisType = 1;
axis.PulseOutMode = 0;
axis.ServoOnLevel = ProCommon.Communal.ElectricalLevel.Low;
axis.PulseUnit = 100;
switch (i)
{
case 0:
{
axis.Name = "X";
tmpServoOnPort = 16;
tmpALMIn = 40;
tmpDatumIn = 16;
tmpHFwdIn = 20;
tmpHRevIn = 21;
tmpALMCLROut = 17;
axis.HelicalPitch = 10.0f;
axis.PulsePerRound = 4000;
axis.PulseUnit = 400;
}
break;
case 1:
{
axis.Name = "Y";
tmpServoOnPort = 18;
tmpALMIn = 41;
tmpDatumIn = 17;
tmpHFwdIn = 22;
tmpHRevIn = 23;
tmpALMCLROut = 19;
axis.HelicalPitch = 20.0f;
axis.PulsePerRound = 4000;
axis.PulseUnit = 200;
}
break;
case 2:
{
axis.Name = "R";
tmpServoOnPort = 20;
tmpALMIn = 42;
tmpDatumIn = 18;
tmpHFwdIn = 24;
tmpHRevIn = 25;
tmpALMCLROut = 21;
axis.HelicalPitch = 360.0f;
axis.PulsePerRound = 4000;
axis.PulseUnit = 11.11f;
}
break;
case 3:
{
axis.Name = "U";
tmpServoOnPort = 22;
tmpALMIn = 43;
tmpDatumIn = 19;
tmpHFwdIn = 26;
tmpHRevIn = 27;
tmpALMCLROut = 23;
}
break;
case 4:
{
tmpServoOnPort = 24;
tmpALMIn = 44;
tmpDatumIn = 28;
tmpHFwdIn = 32;
tmpHRevIn = 33;
tmpALMCLROut = 25;
}
break;
case 5:
{
tmpServoOnPort = 26;
tmpALMIn = 45;
tmpDatumIn = 29;
tmpHFwdIn = 34;
tmpHRevIn = 35;
tmpALMCLROut = 27;
}
break;
case 6:
{
tmpServoOnPort = 28;
tmpALMIn = 46;
tmpDatumIn = 30;
tmpHFwdIn = 36;
tmpHRevIn = 37;
tmpALMCLROut = 29;
}
break;
case 7:
{
tmpServoOnPort = 30;
tmpALMIn = 47;
tmpDatumIn = 31;
tmpHFwdIn = 38;
tmpHRevIn = 39;
tmpALMCLROut = 31;
}
break;
}
//通用输入或输出口做专用信号
axis.ServoOnOutBitNumber = tmpServoOnPort;
axis.AlarmInBitNumber = tmpALMIn;
axis.AlarmInLevel = ProCommon.Communal.ElectricalLevel.High;
axis.AlarmClearOutBitNumber = tmpALMCLROut;
axis.AlarmClearOutLevel = ProCommon.Communal.ElectricalLevel.Low;
axis.StatusALM = false;
axis.DatumInBitNumber = tmpDatumIn;
axis.DatumInLevel = ProCommon.Communal.ElectricalLevel.Low;
axis.StatusOfHardDatum = false;
axis.HardForwarInBitNumber = tmpHFwdIn;
axis.HardForwardInLevel = ProCommon.Communal.ElectricalLevel.Low;
axis.StatusOfHardForward = false;
axis.HardReverseInBitNumber = tmpHRevIn;
axis.HardReverseInLevel = ProCommon.Communal.ElectricalLevel.Low;
axis.StatusOfHardReverse = false;
axis.DatumDirection = "负向";
axis.DatumMode = 14;
axis.StartSpeed = 50.0f;
axis.RunSpeed = 500.0f;
axis.Accel = 1000.0f;
axis.Decel = 1000.0f;
axis.DatumCreepSpeed = 20.0f;
axis.DatumSpeed = 100.0f;
axis.EndSpeed = 200.0f;
axis.SoftReverseLimit = 0.0f;
axis.SoftForwardLimit = 200.0f;
axis.CurrentPos = 0.0f;
axis.FirstPos = 10.0f;
axis.SecondPos = 50.0f;
axis.ThirdPos = 80.0f;
axesList.Add(axis);
}
rt = true;
}
return(rt);
}
/// <summary>
/// 检测配置文件
/// </summary>
/// <param name="fileDirectory"></param>
/// <param name="fileName"></param>
/// <param name="bkgrdWorker"></param>
private bool CheckConfigFile(string fileDirectory, string fileName, System.ComponentModel.BackgroundWorker bkgrdWorker)
{
SysChkStepNumber += 1;
bool rt = false;
if (!System.IO.File.Exists(fileDirectory + "\\" + fileName))
{
try
{
switch (fileName)
{
#region 系统配置
case ProLaminator.Config.CfgManager.SYSTEM_CONFIG_FILE_NAME:
{
_cfgSysTmp = new ProLaminator.Config.CfgSystem();
_cfgSysTmp.LanguageVersion = ProCommon.Communal.Language.Chinese;
_cfgSysTmp.EnableAutoLaunch = false;
_cfgSysTmp.GlassStationName = "GLASS";
_cfgSysTmp.Membrane1StationName = "UPMEMBRANE";
_cfgSysTmp.Membrane2StationName = "DOWNMEMBRANE";
_cfgSysTmp.SerialPortNameForPlc = "COM1";
_cfgSysTmp.SpeedLow = 10.0f;
_cfgSysTmp.SpeedMedium = 30.0f;
_cfgSysTmp.SpeedHigh = 60.0f;
_cfgSysTmp.ToolCenterOffsetX = 0.0f;
_cfgSysTmp.ToolCenterOffsetY = 0.0f;
_cfgSysTmp.ClientName = "深圳市智显科技有限公司";
_cfgSysTmp.CtrllerCategoryArray = new ProCommon.Communal.DeviceCategory[] {
ProCommon.Communal.DeviceCategory.Camera,
//ProCommon.Communal.DeviceCategory.Board,
ProCommon.Communal.DeviceCategory.SerialPort
//ProCommon.Communal.DeviceCategory.Socket,
//ProCommon.Communal.DeviceCategory.Web
};
_cfgSysTmp.EnableLastRoutine = false; //运行软件时不启用上次生产程式
_cfgSysTmp.LastRoutinePath = null; //上次生产程式(默认为空)
_cfgSysTmp.RoutineDirectory = null; //生产程式目录(转到默认)
_cfgSysTmp.DataBaseDirectory = null; //数据和日志目录(数据库,转到默认)
_cfgSysTmp.RunDataSheetName = null; //流水结果表名称(转到默认)
_cfgSysTmp.EnableSaveRunData = false;
_cfgSysTmp.SaveRunDataDays = 7;
_cfgSysTmp.DisplayRunDataCount = 10;
_cfgSysTmp.RunLogSheetName = null; //流水日志表名称(转到默认)
_cfgSysTmp.EnableSaveRunLog = false;
_cfgSysTmp.SaveRunLogDays = 7;
_cfgSysTmp.DisplayRunLogCount = 15;
_cfgSysTmp.AlarmLogSheetName = null; //报警日志表名称(转到默认)
_cfgSysTmp.EnableSaveAlarmLog = false;
_cfgSysTmp.SaveAlarmLogDays = 7;
_cfgSysTmp.SystemLogFilePath = null; //系统日志文件路径(转到默认)
_cfgSysTmp.ExceptionLogFilePath = null; //异常日志文件路径(转到默认)
ProCommon.Communal.CfgAPI.Save <ProLaminator.Config.CfgSystem>(_cfgSysTmp,
ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.SYSTEM_CONFIG_FILE_NAME);
}
break;
#endregion
#region 用户配置
case ProLaminator.Config.CfgManager.ACCOUNT_CONFIG_FILE_NAME:
{
//新增加账户时，按照如下规则:账户列表中最后一个账户的Number,然后加1
ProCommon.Communal.Account acc = new ProCommon.Communal.Account(0, "ACC_0000");
acc.Name = "Admin";
acc.Authority = ProCommon.Communal.AccountAuthority.Administrator;
acc.PassWord = ProCommon.Communal.DESEncrypt.Encrypt("123");
ProLaminator.Config.CfgAccount cfgAcc = new Config.CfgAccount();
cfgAcc.AccList.Add(acc);
ProCommon.Communal.CfgAPI.Save <ProLaminator.Config.CfgAccount>(cfgAcc,
ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.ACCOUNT_CONFIG_FILE_NAME);
}
break;
#endregion
#region 报警配置
case ProLaminator.Config.CfgManager.ALARM_CONFIG_FILE_NAME:
break;
#endregion
#region 相机配置
case ProLaminator.Config.CfgManager.CAMERA_CONFIG_FILE_NAME:
{
if (_cfgSysTmp != null &&
_cfgSysTmp.CtrllerCategoryArray != null)
{
bool isCreate = false;
foreach (ProCommon.Communal.DeviceCategory cc in _cfgSysTmp.CtrllerCategoryArray)
{
if (cc == ProCommon.Communal.DeviceCategory.Camera)
{
isCreate = true;
break;
}
}
if (isCreate)
{
if (_cfgCam == null)
{
_cfgCam = new Config.CfgCamera();
}
_defaultCameraName = "玻璃工位";
//根据项目需要,创建建默的相机配置文件
//新增加相机属性时，按照如下规则:相机属性列表中最后一个相机属性的Number,然后加1
ProCommon.Communal.CameraProperty camProGlass = new ProCommon.Communal.CameraProperty(ProCommon.Communal.DeviceBrand.HikVision, 0, "Cam_00");
camProGlass.Name = _defaultCameraName;
camProGlass.ExposureTime = 0.5f;
camProGlass.FPS = 15;
camProGlass.Gain = 1.0f;
camProGlass.ReconnectInterval = 500;
camProGlass.SerialNo = "00D22898505";
camProGlass.StationName = _cfgSysTmp.GlassStationName;
_cfgCam.PropertyList.Add(camProGlass);
_defaultCameraName = "左片工位";
ProCommon.Communal.CameraProperty camProMembrane1 = new ProCommon.Communal.CameraProperty(ProCommon.Communal.DeviceBrand.HikVision, 1, "Cam_01");
camProMembrane1.Name = _defaultCameraName;
camProMembrane1.ExposureTime = 0.35f;
camProMembrane1.FPS = 15;
camProMembrane1.Gain = 1.0f;
camProMembrane1.ReconnectInterval = 500;
camProMembrane1.SerialNo = "00D22898327";
camProMembrane1.StationName = _cfgSysTmp.Membrane1StationName;
_cfgCam.PropertyList.Add(camProMembrane1);
_defaultCameraName = "右片工位";
ProCommon.Communal.CameraProperty camProMembrane2 = new ProCommon.Communal.CameraProperty(ProCommon.Communal.DeviceBrand.HikVision, 2, "Cam_02");
camProMembrane2.Name = _defaultCameraName;
camProMembrane2.ExposureTime = 0.35f;
camProMembrane2.FPS = 15;
camProMembrane2.Gain = 1.0f;
camProMembrane2.ReconnectInterval = 500;
camProMembrane2.SerialNo = "00D22898383";
camProMembrane2.StationName = _cfgSysTmp.Membrane2StationName;
_cfgCam.PropertyList.Add(camProMembrane2);
ProCommon.Communal.CfgAPI.Save <ProLaminator.Config.CfgCamera>(_cfgCam, ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.CAMERA_CONFIG_FILE_NAME);
}
}
}
break;
#endregion
#region 标定方案配置
case ProLaminator.Config.CfgManager.CALIBRATIONSOLUTION_CONFIG_FILE_NAME:
{
if (_cfgSysTmp != null &&
_cfgSysTmp.CtrllerCategoryArray != null)
{
bool isCreate = false;
foreach (ProCommon.Communal.DeviceCategory cc in _cfgSysTmp.CtrllerCategoryArray)
{
if (cc == ProCommon.Communal.DeviceCategory.Camera)
{
isCreate = true;
}
}
if (isCreate)
{
ProLaminator.Config.CfgCalibration cfgCal = new ProLaminator.Config.CfgCalibration();
//根据项目需要,创建建默的标定方案配置文件
//新增加标定方案时，按照如下规则:标定方案ID与相机ID一致
if (_cfgCam != null &&
_cfgCam.PropertyList != null)
{
int cnt = _cfgCam.PropertyList.Count;
for (int i = 0; i < cnt; i++)
{
ProVision.Communal.CalibrationSolution calSl = new ProVision.Communal.CalibrationSolution(ProVision.Communal.CalibrationType.CALIBRATION_UNIT, _cfgCam.PropertyList[i].Name, _cfgCam.PropertyList[i].ID);
calSl.IsActive = true;
calSl.IsEffective = true;
calSl.RowUnit = 0.0f;
calSl.ColUnit = 0.0f;
cfgCal.CalSolutionList.Add(calSl);
}
}
ProCommon.Communal.CfgAPI.Save <ProLaminator.Config.CfgCalibration>(cfgCal, ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.CALIBRATIONSOLUTION_CONFIG_FILE_NAME);
}
}
}
break;
#endregion
#region 控制卡配置
case ProLaminator.Config.CfgManager.BOARD_CONFIG_FILE_NAME:
{
if (_cfgSysTmp != null &&
_cfgSysTmp.CtrllerCategoryArray != null)
{
bool isCreate = false;
foreach (ProCommon.Communal.DeviceCategory cc in _cfgSysTmp.CtrllerCategoryArray)
{
if (cc == ProCommon.Communal.DeviceCategory.Board)
{
isCreate = true;
break;
}
}
if (isCreate)
{
if (_cfgBoard == null)
{
_cfgBoard = new ProLaminator.Config.CfgBoard();
}
//根据项目需要,创建建默的控制卡配置文件
//新增加控制卡属性时，按照如下规则:控制卡属性列表中最后一个控制卡属性的Number,然后加1
ProCommon.Communal.BoardProperty boardPro = new ProCommon.Communal.BoardProperty(ProCommon.Communal.DeviceBrand.ZMotion, 0, "Brd_0000");
boardPro.IsConnected = false;
boardPro.ReconnectInterval = 500;
boardPro.EtherNetIP = "192.168.1.30";
boardPro.EtherNetPort = 8089;
boardPro.ReconnectInterval = 50;
boardPro.Name = "BrdForShller";
boardPro.StationName = _cfgSysTmp.GlassStationName;
//创建硬件配置时的板卡轴配置
ProCommon.Communal.AxisList axisList = new ProCommon.Communal.AxisList();
CreateAxesInstance(ref axisList);
for (int i = 0; i < axisList.Count; i++)
{
boardPro.AxisList.Add(axisList[i]);
}
_cfgBoard.PropertyList.Add(boardPro);
ProCommon.Communal.CfgAPI.Save <ProLaminator.Config.CfgBoard>(_cfgBoard,
ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.BOARD_CONFIG_FILE_NAME);
}
}
}
break;
#endregion
#region 通信Socket配置
case ProLaminator.Config.CfgManager.COMSOCKET_CONFIG_FILE_NAME:
{
if (_cfgSysTmp != null &&
_cfgSysTmp.CtrllerCategoryArray != null)
{
bool isCreate = false;
foreach (ProCommon.Communal.DeviceCategory cc in _cfgSysTmp.CtrllerCategoryArray)
{
if (cc == ProCommon.Communal.DeviceCategory.Socket)
{
isCreate = true;
break;
}
}
if (isCreate)
{
//根据项目需要,创建建默的Socket配置文件
//新增加Socket属性时，按照如下规则:Socekt属性列表中最后一个Socket属性的Number,然后加1
ProLaminator.Config.CfgSocket cfgSkt = new ProLaminator.Config.CfgSocket();
ProCommon.Communal.SocketProperty sktPro = new ProCommon.Communal.SocketProperty(ProCommon.Communal.DeviceBrand.Microsoft, 0, "Skt_0000");
sktPro.IP = "192.168.1.11";
sktPro.Name = "测试网口";
sktPro.StationName = _cfgSysTmp.GlassStationName;
cfgSkt.PropertyList.Add(sktPro);
ProCommon.Communal.CfgAPI.Save <ProLaminator.Config.CfgSocket>(cfgSkt, ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.COMSOCKET_CONFIG_FILE_NAME);
}
}
}
break;
#endregion
#region 通信Serial配置
case ProLaminator.Config.CfgManager.COMSERIAL_CONFIG_FILE_NAME:
{
if (_cfgSysTmp != null &&
_cfgSysTmp.CtrllerCategoryArray != null)
{
bool isCreate = false;
foreach (ProCommon.Communal.DeviceCategory cc in _cfgSysTmp.CtrllerCategoryArray)
{
if (cc == ProCommon.Communal.DeviceCategory.SerialPort)
{
isCreate = true;
break;
}
}
if (isCreate)
{
ProLaminator.Config.CfgSerialPort cfgSrlPt = new ProLaminator.Config.CfgSerialPort();
//根据项目需要,创建建默的SerialPort配置文件
//新增加SerialPort属性时，按照如下规则:SerialPort属性列表中最后一个SerialPort属性的Number,然后加1
ProCommon.Communal.SerialPortProperty srlPro = new ProCommon.Communal.SerialPortProperty(ProCommon.Communal.DeviceBrand.Microsoft, 0, "Srl_0000");
srlPro.ReceiveTimeOut = 500;
srlPro.ReconnectInterval = 1000;
srlPro.SendTimeOut = 500;
srlPro.HandShake = System.IO.Ports.Handshake.None;
srlPro.BaudRate = 115200;
srlPro.DataBits = 8;
srlPro.StopBits = System.IO.Ports.StopBits.One;
srlPro.Parity = System.IO.Ports.Parity.Even;
srlPro.DtrEnable = true;
srlPro.RtsEnable = true;
srlPro.ReceivedBytesThreshold = 8;
srlPro.NewLine = "/r/n";
srlPro.StationName = _cfgSysTmp.SerialPortNameForPlc;
cfgSrlPt.PropertyList.Add(srlPro);
ProCommon.Communal.CfgAPI.Save <ProLaminator.Config.CfgSerialPort>(cfgSrlPt, ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.COMSERIAL_CONFIG_FILE_NAME);
}
}
}
break;
#endregion
#region 通信WebService配置
case ProLaminator.Config.CfgManager.COMWEB_CONFIG_FILE_NAME:
{
if (_cfgSysTmp != null &&
_cfgSysTmp.CtrllerCategoryArray != null)
{
bool isCreate = false;
foreach (ProCommon.Communal.DeviceCategory cc in _cfgSysTmp.CtrllerCategoryArray)
{
if (cc == ProCommon.Communal.DeviceCategory.Web)
{
isCreate = true;
break;
}
}
if (isCreate)
{
//根据项目需要,创建建默的Web配置文件
//新增加Web属性时，按照如下规则:Web属性列表中最后一个Web属性的Number,然后加1
ProLaminator.Config.CfgWeb cfgWb = new ProLaminator.Config.CfgWeb();
ProCommon.Communal.WebProperty webPro = new ProCommon.Communal.WebProperty(ProCommon.Communal.DeviceBrand.Microsoft, 0, "Web_00");
webPro.Name = "测试网络";
webPro.StationName = _cfgSysTmp.GlassStationName;
cfgWb.PropertyList.Add(webPro);
ProCommon.Communal.CfgAPI.Save <ProLaminator.Config.CfgWeb>(cfgWb, ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.COMWEB_CONFIG_FILE_NAME);
}
}
}
break;
#endregion
#region 视觉参数配置
case ProLaminator.Config.CfgManager.VISIONPARA_CONFIG_FILE_NAME:
{
ProLaminator.Config.CfgVisionPara cfgVsPara = new ProLaminator.Config.CfgVisionPara();
ProCommon.Communal.CfgAPI.Save <ProLaminator.Config.CfgVisionPara>(cfgVsPara, ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.VISIONPARA_CONFIG_FILE_NAME);
}
break;
#endregion
#region 运控参数配置
case ProLaminator.Config.CfgManager.MOTIONPARA_CONFIG_FILE_NAME:
{
}
break;
#endregion
default:
break;
}
SysChkError = ChkLangIsChinese?("创建文件[" + fileName + "]成功!")
: ("Create file[" + fileName + "]successfully!");
if (bkgrdWorker != null)
{
bkgrdWorker.ReportProgress(SysChkStepNumber, SysChkError);
}
rt = true;
}
catch (System.Exception ex)
{
SysChkError = (ChkLangIsChinese?("创建文件[" + fileName + "]失败!异常描述:\r\n")
: ("Create file[" + fileName + "]failed!Description:\r\n")) + ex.Message;
if (bkgrdWorker != null)
{
bkgrdWorker.ReportProgress(SysChkStepNumber, SysChkError);
}
}
}
else
{
//若系统配置文件存在,加载系统配置文件，为其他依赖系统配置的配置做准备
if (fileName == ProLaminator.Config.CfgManager.SYSTEM_CONFIG_FILE_NAME)
{
_cfgSysTmp = ProCommon.Communal.CfgAPI.Load <ProLaminator.Config.CfgSystem>(ProLaminator.Config.CfgManager.ConfigDirectory
+ "\\"
+ ProLaminator.Config.CfgManager.SYSTEM_CONFIG_FILE_NAME);
}
SysChkError = ChkLangIsChinese ?("找到文件[" + fileName + "]"): ("Find file[" + fileName + "]");
if (bkgrdWorker != null)
{
bkgrdWorker.ReportProgress(SysChkStepNumber, SysChkError);
}
rt = true;
}
return(rt);
}