public void SetUserInfoToPLC()
{
try
{
PlcOmronTypeNJ plc = (PlcOmronTypeNJ)HardwareManage.dicHardwareDriver[HardwareName.PLC1];
if (!plc.IsConnected())
{
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.用户信息传输失败, "用户信息发送至PLC失败，PLC连接异常！");
return;
}
plc.WriteData(PLC1.用户账户, WorldGeneralLib.Login.LoginManage.strCurrUserName);
plc.WriteData(PLC1.用户等级, WorldGeneralLib.Login.LoginManage.iCurrUserLevel);
}
catch
{
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.用户信息传输失败, "用户信息发送至PLC失败！");
}
}
public override void Process()
{
if (taskInfo.bTaskAlarm || MainModule.alarmManage.IsAlarm || IOManage.bEStop || !MainModule.formMain.bRunFlag)
{
taskInfo.iTaskStep = MainModule.formMain.macHomeSta != MacHomeSta.Reseted ? 0 : taskInfo.iTaskStep;
taskInfo.bTaskAlarm = MainModule.formMain.bClrFlag ? false : taskInfo.bTaskAlarm;
taskInfo.bTaskFinish = false;
taskInfo.bTaskOnGoing = false;
MainModule.formMain.bRunFlag = false;
return;
}
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
switch (taskInfo.iTaskStep)
{
case 0:
if (MainModule.formMain.bRunFlag)
{
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
taskInfo.htTimer.Start();
_bMESRet = false;
taskHiperTimer.Start();
taskInfo.iTaskStep = 11;
}
break;
case 11:
taskGroup.AddRunMessage("等待清洗开始或者清洗完成...", OutputLevel.Trace);
taskInfo.iTaskStep = 12;
break;
case 12:
int iSta = 0;
Int32.TryParse(mainPLC.plcData.dicScanItems[PLC1.工位4清洗状态].strValue, out iSta);
if (100 == iSta || 101 == iSta)
{
if (100 == iSta)
{
//通知PLC PC已经收到清洗开始信号
mainPLC.WriteData(PLC1.工位4清洗状态, 101);
}
//电芯清洗中开始采集数据
float fTemp1 = 0;
float fTemp2 = 0;
float.TryParse(remotePLC.plcData.dicScanItems[PLC2.工位4喷淋压力].strValue, out fTemp1);
float.TryParse(remotePLC.plcData.dicScanItems[PLC2.工位4干燥压力].strValue, out fTemp2);
fSprayingPressure = fTemp1 > fSprayingPressure ? fTemp1 : fSprayingPressure;
fDryingPressure = fTemp2 > fDryingPressure ? fTemp2 : fDryingPressure;
break;
}
else if (110 == iSta)
{
//电芯清洗完成
taskInfo.iTaskStep = 21;
}
else
{
break;
}
mainPLC.WriteData(PLC1.工位4清洗状态, 0);
taskGroup.AddRunMessage("电芯清洗完成，从PLC获取二维码信息...", OutputLevel.Trace);
break;
case 21:
//获取二维码
strInsideCode = "";
strOutsideCode = "";
mainPLC.omronFinsAPI.ReadString(mainPLC.plcData.dicScanItems[PLC1.工位4二维码1], 32, ref strInsideCode);
mainPLC.omronFinsAPI.ReadString(mainPLC.plcData.dicScanItems[PLC1.工位4二维码2], 32, ref strOutsideCode);
strInsideCode = strInsideCode.Replace('\0', ' ').Trim();
strOutsideCode = strOutsideCode.Replace('\0', ' ').Trim();
if (strInsideCode.Length < 1 || strOutsideCode.Length < 1)
{
mainPLC.WriteData(PLC1.工位4清洗状态, 301);
strErr = "从PLC获取二维码失败！";
taskInfo.iTaskStep = 501;
break;
}
taskGroup.AddRunMessage("获取二维码成功：", OutputLevel.Trace);
taskGroup.AddRunMessage("内线二维码：" + strInsideCode, OutputLevel.Trace);
taskGroup.AddRunMessage("外线二维码：" + strOutsideCode, OutputLevel.Trace);
if (!Program.formStart.bMesSwitch)
{
//MES屏蔽
mainPLC.WriteData(PLC1.工位4清洗状态, 200);
taskInfo.iTaskStep = 41;
break;
}
taskGroup.AddRunMessage("内线电芯MES数据上载开始...", OutputLevel.Trace);
taskInfo.iTaskStep = 31;
break;
case 31:
//上载内线电芯清洗数据
MESRes res;
SprayingInfo info = new SprayingInfo();
info.strSprayingPressure = fSprayingPressure.ToString("0.0");
info.strSprayingTime = remotePLC.plcData.dicScanItems[PLC2.喷淋时间].strValue;
info.strDryingPressure = fDryingPressure.ToString("0.0");
info.strBlowingResidualFluidTime = remotePLC.plcData.dicScanItems[PLC2.吹残液时间].strValue;
info.strDryingTime = remotePLC.plcData.dicScanItems[PLC2.干燥时间].strValue;
info.strOilTemp = remotePLC.plcData.dicScanItems[PLC2.油温].strValue;
res = MainModule.formMain.mes.DataCollectForSfcEx(strInsideCode, info);
if (!res.bSuccess || null == res.miCheckResponse.@return || [email protected] != 0)
{
//MES NG
mainPLC.WriteData(PLC1.工位4清洗状态, 302);
strErr = "内线电芯MES数据上载失败";
taskGroup.AddRunMessage("内线电芯MES数据上载失败！", OutputLevel.Warn);
taskInfo.iTaskStep = 41;
break;
}
taskGroup.AddRunMessage("内线电芯清洗数据上载成功，开始上载外线电芯清洗数据...", OutputLevel.Trace);
res = MainModule.formMain.mes.DataCollectForSfcEx(strOutsideCode, info);
if (!res.bSuccess || null == res.miCheckResponse.@return || [email protected] != 0)
{
//MES NG
mainPLC.WriteData(PLC1.工位4清洗状态, 302);
strErr = "外线电芯清洗数据上载失败";
taskGroup.AddRunMessage("外线电芯清洗数据上载失败！", OutputLevel.Warn);
taskInfo.iTaskStep = 41;
break;
}
_bMESRet = true;
mainPLC.WriteData(PLC1.工位4清洗状态, 200);
taskGroup.AddRunMessage("上载完成，正常终了。", OutputLevel.Trace);
taskInfo.iTaskStep = 41;
break;
case 41:
taskGroup.AddRunMessage("写出csv文件...");
MESLocalData data = new MESLocalData();
#region Set MES local data1
data.strBarcode = strInsideCode;
data.strTime = System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss").Replace('/', '-');
data.strResourceID = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.resource);
if (!Program.formStart.bMesSwitch)
{
data.strMESResult = "Disable";
}
else
{
data.strMESResult = _bMESRet ? "OK" : "NG";
}
data.strCleanResult = remotePLC.plcData.dicScanItems[PLC2.清洗结果].strValue.Equals("1") ? "OK" : "NG";
data.strSprPre = fSprayingPressure.ToString("0.0");
data.strSprPreMaxSettingVal = remotePLC.plcData.dicScanItems[PLC2.清洗喷淋压力设定上限].strValue;
data.strSprPreMinSettingVal = remotePLC.plcData.dicScanItems[PLC2.清洗喷淋压力设定下限].strValue;
data.strSprTime = remotePLC.plcData.dicScanItems[PLC2.喷淋时间].strValue;
data.strSprTimeSettingVal = data.strSprTime;
data.strDryPre = fDryingPressure.ToString("0.0");
data.strDryPreMaxSettingVal = remotePLC.plcData.dicScanItems[PLC2.干燥压力设定上限].strValue;
data.strDryPreMinSettingVal = remotePLC.plcData.dicScanItems[PLC2.干燥压力设定下限].strValue;
data.strDryTime = remotePLC.plcData.dicScanItems[PLC2.干燥时间].strValue;
data.strDryTimeSettingVal = data.strDryTime;
data.strBlowingTime = remotePLC.plcData.dicScanItems[PLC2.吹残液时间].strValue;
data.strBlowingTimeSettingVal = data.strBlowingTime;
data.strOilTemp = remotePLC.plcData.dicScanItems[PLC2.油温].strValue;
data.strOilTempSettingVal = data.strOilTemp;
#endregion
WriteMesFile.WriteToCsvFile(data);
data.strBarcode = strOutsideCode;
WriteMesFile.WriteToCsvFile(data);
Program.formStart.ShowCleanResult(strInsideCode, "Station 1", fSprayingPressure.ToString("0.0"), remotePLC.plcData.dicScanItems[PLC2.喷淋时间].strValue,
fDryingPressure.ToString("0.0"), remotePLC.plcData.dicScanItems[PLC2.吹残液时间].strValue, remotePLC.plcData.dicScanItems[PLC2.干燥时间].strValue, remotePLC.plcData.dicScanItems[PLC2.油温].strValue, _bMESRet);
Program.formStart.ShowCleanResult(strOutsideCode, "Station 1", fSprayingPressure.ToString("0.0"), remotePLC.plcData.dicScanItems[PLC2.喷淋时间].strValue,
fDryingPressure.ToString("0.0"), remotePLC.plcData.dicScanItems[PLC2.吹残液时间].strValue, remotePLC.plcData.dicScanItems[PLC2.干燥时间].strValue, remotePLC.plcData.dicScanItems[PLC2.油温].strValue, _bMESRet);
if (_bMESRet || !Program.formStart.bMesSwitch)
{
taskInfo.iTaskStep = 601;
}
else
{
taskInfo.iTaskStep = 501;
}
break;
#region Error 501-600
case 501: //致命异常，需重新开始
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.iTaskStep = 0;
fSprayingPressure = 0;
fDryingPressure = 0;
mainPLC.plcData.dicScanItems[PLC1.工位4清洗状态].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
case 502: //一般异常，解除后按下开始可以继续
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.strTaskMes = "异常报警解除后，可以继续执行。";
taskInfo.iTaskStep = taskInfo.iTaskAlarmStep;
fSprayingPressure = 0;
fDryingPressure = 0;
mainPLC.plcData.dicScanItems[PLC1.工位4清洗状态].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
#endregion
#region Success 601 - 999
case 601:
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = true;
taskInfo.bTaskAlarm = false;
taskInfo.iTaskStep = 0;
taskInfo.iTaskAlarmStep = 0;
fSprayingPressure = 0;
fDryingPressure = 0;
mainPLC.plcData.dicScanItems[PLC1.工位4清洗状态].strValue = "0";
taskGroup.AddRunMessage("正常终了。", OutputLevel.Trace);
break;
#endregion
default:
taskInfo.iTaskStep = 0;
taskInfo.bTaskAlarm = true;
break;
}
}
public override void Process()
{
if (taskInfo.bTaskAlarm || MainModule.alarmManage.IsAlarm || IOManage.bEStop || !MainModule.formMain.bRunFlag || null == _plcDriver)
{
taskInfo.iTaskStep = MainModule.formMain.macHomeSta != MacHomeSta.Reseted ? 0 : taskInfo.iTaskStep;
taskInfo.bTaskAlarm = MainModule.formMain.bClrFlag ? false : taskInfo.bTaskAlarm;
taskInfo.bTaskFinish = false;
taskInfo.bTaskOnGoing = false;
MainModule.formMain.bRunFlag = false;
return;
}
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
switch (taskInfo.iTaskStep)
{
case 0:
if (MainModule.formMain.bRunFlag)
{
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
taskInfo.htTimer.Start();
taskInfo.iTaskStep = 1;
}
break;
case 1:
taskGroup.AddRunMessage("等待扫码开始...", OutputLevel.Trace);
taskInfo.iTaskStep = 10;
break;
case 10:
if (!_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue.Equals("100") || !_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue.Equals("100"))
{
break;
}
taskGroup.AddRunMessage("收到扫码触发信号，开始扫码...", OutputLevel.Trace);
taskInfo.iTaskStep = 21;
break;
case 21:
//开始读码
if (null == insideCodeReader || null == outsideCodeReader)
{
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = "未发现读码器";
taskInfo.iTaskStep = 501;
break;
}
insideCodeReader.RecvData = string.Empty;
outsideCodeReader.RecvData = string.Empty;
CodeReaderRes res1 = insideCodeReader.Read(); //以异步方式读取内线二维码
CodeReaderRes res2 = outsideCodeReader.Read(); //以异步方式读取外线二维码
if (res1 != CodeReaderRes.SUCCESS || res2 != CodeReaderRes.SUCCESS)
{
//读码命令发送失败
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = GetErrMsg(res1, res2);
taskInfo.iTaskStep = 501;
Program.formStart.formProductInfo.iScanNgCount++;
Program.formStart.ShowScanResult(false, 0, insideCodeReader.RecvData, outsideCodeReader.RecvData, strErr);
break;
}
taskGroup.AddRunMessage("读码命令发送成功，等待读码完成...", OutputLevel.Trace);
taskHiperTimer.Start();
taskInfo.iTaskStep = 22;
break;
case 22:
//等待读码完成
int iTimeout = 500;
if (DataManage.docData.dicDataGroup.ContainsKey(DataGroups.DataGroupSystem) &&
DataManage.docData.dicDataGroup[DataGroups.DataGroupSystem].dicDataItem.ContainsKey(DataItemSystem.等待读码完成时间))
{
iTimeout = DataManage.IntValue(DataGroups.DataGroupSystem, DataItemSystem.等待读码完成时间);
}
if (!string.IsNullOrEmpty(insideCodeReader.RecvData) && !string.IsNullOrEmpty(outsideCodeReader.RecvData))
{
if (insideCodeReader.RecvData.Contains("ERROR") || outsideCodeReader.RecvData.Contains("ERROR"))
{
//读码失败
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = "解码失败！";
taskInfo.iTaskStep = 501;
Program.formStart.formProductInfo.iScanNgCount++;
Program.formStart.ShowScanResult(false, (float)taskHiperTimer.Duration * 1000, insideCodeReader.RecvData, outsideCodeReader.RecvData, strErr);
break;
}
insideCodeReader.RecvData.Replace('\r', ' ');
insideCodeReader.RecvData.Replace('\n', ' ');
insideCodeReader.RecvData.Trim();
outsideCodeReader.RecvData.Replace('\r', ' ');
outsideCodeReader.RecvData.Replace('\n', ' ');
outsideCodeReader.RecvData.Trim();
taskInfo.iTaskStep = 31;
}
else if (taskHiperTimer.TimeUp((double)((double)iTimeout / 1000.0)))
{
//读码超时
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = "读码超时！";
taskInfo.iTaskStep = 501;
Program.formStart.formProductInfo.iScanNgCount++;
Program.formStart.ShowScanResult(false, (float)taskHiperTimer.Duration * 1000, insideCodeReader.RecvData, outsideCodeReader.RecvData, strErr);
}
break;
case 31:
//读码成功
taskGroup.AddRunMessage("读码成功: " + "<" + insideCodeReader.RecvData + "> <" + outsideCodeReader.RecvData + ">", OutputLevel.Trace);
_plcDriver.WriteData(PLC1.内线二维码, insideCodeReader.RecvData);
_plcDriver.WriteData(PLC1.外线二维码, outsideCodeReader.RecvData);
Program.formStart.formProductInfo.iScanOkCount++;
Program.formStart.ShowScanResult(true, (float)taskHiperTimer.Duration * 1000, insideCodeReader.RecvData, outsideCodeReader.RecvData, "");
if (!Program.formStart.bMesSwitch)
{
//MES屏蔽
_plcDriver.WriteData(PLC1.内线扫码触发, 200);
_plcDriver.WriteData(PLC1.外线扫码触发, 200);
taskInfo.iTaskStep = 601;
break;
}
taskGroup.AddRunMessage("开始进行电芯进站校验...", OutputLevel.Trace);
taskInfo.iTaskStep = 41;
break;
case 41:
//调用MES 进行电芯进站校验
MESRes mesRes1 = MainModule.formMain.mes.CheckSfcStatus(insideCodeReader.RecvData);
MESRes mesRes2 = MainModule.formMain.mes.CheckSfcStatus(outsideCodeReader.RecvData);
if (!mesRes1.bSuccess || !mesRes2.bSuccess)
{
//MES 调用失败
_plcDriver.WriteData(PLC1.内线扫码触发, 400);
_plcDriver.WriteData(PLC1.外线扫码触发, 400);
strErr = "MES 调用失败，请检查网络与MES设置！";
taskInfo.iTaskStep = 501;
break;
}
if ([email protected] != 0 || [email protected] != 0)
{
//电芯进站校验未通过
if ([email protected] != 0 && [email protected] != 0)
{
strErr = "内线与外线电芯进站校验均未通过！";
}
else if ([email protected] != 0)
{
strErr = "内线电芯进站校验未通过！";
}
else
{
strErr = "外线电芯进站校验未通过！";
}
_plcDriver.WriteData(PLC1.内线扫码触发, 400);
_plcDriver.WriteData(PLC1.外线扫码触发, 400);
taskInfo.iTaskStep = 501;
break;
}
//MES 调用成功，电芯进站校验通过
_plcDriver.WriteData(PLC1.内线扫码触发, 200);
_plcDriver.WriteData(PLC1.外线扫码触发, 200);
taskGroup.AddRunMessage("电芯进站校验通过！", OutputLevel.Trace);
taskInfo.iTaskStep = 51;
taskHiperTimer.Start();
break;
case 51:
if (!taskHiperTimer.TimeUp(0.5))
{
break;
}
taskInfo.iTaskStep = 601;
break;
#region Error 501-600
case 501: //致命异常，需重新开始
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.iTaskStep = 0;
_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue = "0";
_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
case 502: //一般异常，解除后按下开始可以继续
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.strTaskMes = "异常报警解除后，可以继续执行。";
taskInfo.iTaskStep = taskInfo.iTaskAlarmStep;
_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue = "0";
_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
#endregion
#region Success 601 - 999
case 601:
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = true;
taskInfo.bTaskAlarm = false;
taskInfo.iTaskStep = 0;
taskInfo.iTaskAlarmStep = 0;
_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue = "0";
_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue = "0";
taskGroup.AddRunMessage("正常终了。", OutputLevel.Trace);
break;
#endregion
default:
taskInfo.iTaskStep = 0;
taskInfo.bTaskAlarm = true;
break;
}
}
private void timer1_Tick(object sender, EventArgs e)
{
#region Clr button pressed handle
if (_bClrAllAlarm)
{
if (MainModule.alarmManage.IsAlarm && _bClrAllAlarm)
{
MainModule.alarmManage.RemoveAllAlarm();
}
_bClrAllAlarm = false;
}
#endregion
#region Set toolStripStatus
if (null == _codereader1 && HardwareManage.dicHardwareDriver.ContainsKey(HardwareName.内线读码器))
{
_codereader1 = (KeyenceSR700)HardwareManage.dicHardwareDriver[HardwareName.内线读码器];
}
if (null == _codereader2 && HardwareManage.dicHardwareDriver.ContainsKey(HardwareName.外线读码器))
{
_codereader2 = (KeyenceSR700)HardwareManage.dicHardwareDriver[HardwareName.外线读码器];
}
if (null != _plc1 && null != _plc2)
{
MainModule.formMain.SetPLCStatus(1, _plc1.IsConnected());
MainModule.formMain.SetPLCStatus(2, _plc2.IsConnected());
//if (!_plc1.IsConnected())
// MainModule.alarmManage.InsertAlarm(AppAlarmKeys.与主控PLC连接断开, "与主控PLC连接断开,请检查PLC是否已上电以及网络连接是否正常。");
//else
// MainModule.alarmManage.RemoveAlarm(AppAlarmKeys.与主控PLC连接断开);
//if (!_plc2.IsConnected())
// MainModule.alarmManage.InsertAlarm(AppAlarmKeys.与清洗机PLC连接断开, "与清洗机PLC连接断开,请检查PLC是否已上电以及网络连接是否正常。");
//else
// MainModule.alarmManage.RemoveAlarm(AppAlarmKeys.与清洗机PLC连接断开);
}
if (null != _codereader1 && null != _codereader2)
{
MainModule.formMain.SetCodeReaderStatus(1, _codereader2.IsConnected());
MainModule.formMain.SetCodeReaderStatus(2, _codereader2.IsConnected());
//if (!_codereader1.IsConnected())
// MainModule.alarmManage.InsertAlarm(AppAlarmKeys.与内线读码器连接断开, "与内线读码器连接断开。");
//else
// MainModule.alarmManage.RemoveAlarm(AppAlarmKeys.与内线读码器连接断开);
//if (!_codereader2.IsConnected())
// MainModule.alarmManage.InsertAlarm(AppAlarmKeys.与外线读码器连接断开, "与外线读码器连接断开。");
//else
// MainModule.alarmManage.RemoveAlarm(AppAlarmKeys.与外线读码器连接断开);
}
#endregion
#region Write PC status to PLC
try
{
if (null != _plc1 && _plc1.IsConnected())
{
int iPCAlarmSta = MainModule.alarmManage.IsAlarm ? 1 : 0;
if (!iPCAlarmSta.ToString().Equals(_plc1.plcData.dicScanItems[PLC1.位机状态].strValue))
{
_plc1.WriteData(PLC1.位机状态, iPCAlarmSta);
}
}
}
catch (Exception)
{
}
#endregion
}