private bool Process4012(string palletID, ref Int16 re, ref string reStr)
{
//1 先解绑
int step = 0;
if (!MesAcc.GetStep(this.rfidUID, out step, ref reStr))
{
currentTaskDescribe = "查询MES工步失败:" + reStr;
return(false);
}
step = 0;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
return(false);
}
//2 再分流
return(Process4010(palletID, ref re, ref reStr));
}
private bool Switch4003()
{
string reStr = "";
if (!MesAcc.UpdateStep(1, this.rfidUID, ref reStr))
{
Console.WriteLine("{0} 更新步号错误,{1}", nodeName, reStr);
return(false);
}
int switchRe = 0;
FlowPathModel switchPath = FindFirstValidPath(this.rfidUID, ref reStr);
if (switchPath == null)
{
switchRe = this.flowPathList.Count() + 2; //无可用路径，等待
this.db1ValsToSnd[0] = 3;
return(false);
}
else
{
//string strCata = this.rfidUID.Substring(10, 1).ToUpper();
string strCataName = "正极材料";
if (!RecordPalletInfo(this.rfidUID, ref strCataName, ref reStr))
{
return(false);
}
switchRe = switchPath.PathSeq + 1;
CtlNodeBaseModel node = switchPath.NodeList[0];
if (node.GetType().ToString() == "AsrsControl.AsrsPortalModel")
{
(node as AsrsControl.AsrsPortalModel).PushPalletID(this.rfidUID);
}
this.db1ValsToSnd[0] = (short)switchRe;
logRecorder.AddDebugLog(nodeName, string.Format("{0}分流，进入{1}", this.rfidUID, switchPath.NodeList[0].NodeName));
return(true);
}
}
/// <summary>
/// 化成后修改工步为3
/// </summary>
private bool Process4008(string palletID, ref Int16 re, ref string reStr)
{
try
{
re = 0;
int updateStep = 3;
if (!MesAcc.UpdateStep(updateStep, palletID, ref reStr))
{
return(false);
}
re = 2;
string logStr = string.Format("{0},{1}更新工步{2}", this.nodeName, palletID, updateStep);
logRecorder.AddDebugLog(nodeName, logStr);
AddProduceRecord(palletID, logStr);
return(true);
}
catch (Exception ex)
{
reStr = ex.ToString();
return(false);
}
}
public override bool ExeBusiness(ref string reStr)
{
if (!devStatusRestore)
{
devStatusRestore = DevStatusRestore();
}
if (db2Vals[0] == 1)
{
currentTaskPhase = 0;
Array.Clear(this.db1ValsToSnd, 0, this.db1ValsToSnd.Count());
rfidUID = string.Empty;
currentTaskDescribe = "等待新的任务";
//return true;
}
//if(db1ValsToSnd[0] >1) //分流完成后
//{
// return true;
//}
if (db2Vals[0] == 2)
{
if (currentTaskPhase == 0)
{
currentTaskPhase = 1;
}
}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始读RFID";
this.rfidUID = "";
if (SysCfg.SysCfgModel.UnbindMode)
{
this.rfidUID = System.Guid.NewGuid().ToString();
}
else
{
if (SysCfg.SysCfgModel.SimMode || SysCfg.SysCfgModel.RfidSimMode)
{
this.rfidUID = this.SimRfidUID;
}
else
{
this.rfidUID = this.barcodeRW.ReadBarcode();
}
}
if (string.IsNullOrWhiteSpace(this.rfidUID))
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读料框条码失败");
}
this.db1ValsToSnd[0] = barcodeFailedStat;
break;
}
this.rfidUID = this.rfidUID.Trim(new char[] { '\0', '\r', '\n', '\t', ' ' });
string palletPattern = @"^[a-z|A-Z|0-9]{4}TP[0-9]{4,}";
if (!Regex.IsMatch(this.rfidUID, palletPattern))
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读料框条码不符合规则，" + this.rfidUID);
this.currentTaskDescribe = "读料框条码不符合规则，" + this.rfidUID;
}
this.db1ValsToSnd[0] = barcodeFailedStat;
break;
}
/*
* //检测是否跟库里有重码
* string[] houseNames = new string[] { AsrsModel.EnumStoreHouse.A1库房.ToString(), AsrsModel.EnumStoreHouse.A2库房.ToString(),
* AsrsModel.EnumStoreHouse.B1库房.ToString(), AsrsModel.EnumStoreHouse.C1库房.ToString(),AsrsModel.EnumStoreHouse.C2库房.ToString(),AsrsModel.EnumStoreHouse.C3库房.ToString() };
* foreach (string houseName in houseNames)
* {
* string cellIn = AsrsResManage.IsProductCodeInStore(houseName, this.rfidUID, ref reStr);
* if (!string.IsNullOrWhiteSpace(cellIn))
* {
* if (this.db1ValsToSnd[0] != 3)
* {
* currentTaskDescribe = string.Format("条码异常，条码{0}已经在库房{1},库位{2}", this.rfidUID.Length.ToString(), houseName, cellIn);
* logRecorder.AddDebugLog(nodeName, currentTaskDescribe);
* }
* this.db1ValsToSnd[0] = 3;
* return true;
* }
* }*/
logRecorder.AddDebugLog(this.nodeName, "读到托盘号:" + this.rfidUID);
this.currentTaskPhase++;
break;
}
case 2:
{
//分流
currentTaskDescribe = "等待分流";
int switchRe = 0;
int step = 0;
if (!MesAcc.GetStep(this.rfidUID, out step, ref reStr))
{
currentTaskDescribe = "查询MES工步失败:" + reStr;
break;
}
if (this.nodeID == "4001")
{
if (step == 0)
{
currentTaskDescribe = string.Format("{0} 入库分流失败，步号为0，禁止入库", this.rfidUID);
if (this.db1ValsToSnd[0] != 4)
{
logRecorder.AddDebugLog(nodeName, string.Format("{0} 入库分流失败，步号为0，禁止入库", this.rfidUID));
}
this.db1ValsToSnd[0] = 4; //
break;
}
}
if (this.nodeID == "4004")
{
step = 5;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
if (this.nodeID == "4005")
{
step = 6;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
if (this.nodeID == "4006")
{
if (step > 0)
{
if (step >= 11)
{
step = 0;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
else if (step != 10)
{
step = 10;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
}
}
FlowPathModel switchPath = FindFirstValidPath(this.rfidUID, ref reStr);
if (switchPath == null)
{
switchRe = 0; //无可用路径，等待
this.db1ValsToSnd[0] = (short)switchRe;
this.currentTaskDescribe = reStr;
break;
}
else
{
CtlNodeBaseModel node = switchPath.NodeList[0];
if (this.nodeID == "4004")
{
AsrsControl.AsrsPortalModel port = (node as AsrsControl.AsrsPortalModel);
if (port == null)
{
break;
}
AsrsModel.CellCoordModel requireCell = null;
AsrsControl.AsrsCtlModel asrsCtl = port.AsrsCtl;
AsrsInterface.IAsrsManageToCtl asrsResManage = port.AsrsCtl.AsrsResManage;
string logicArea = "通用分区";
if (dlgtGetLogicArea != null)
{
logicArea = dlgtGetLogicArea(this.rfidUID, asrsCtl, step);
}
if (string.IsNullOrWhiteSpace(logicArea))
{
this.currentTaskDescribe = string.Format("{0} 检索货区失败,未配置", this.rfidUID);
break;
}
// AsrsModel.EnumLogicArea logicArea = (AsrsModel.EnumLogicArea)Enum.Parse(typeof(AsrsModel.EnumLogicArea), SysCfg.SysCfgModel.asrsStepCfg.AsrsAreaSwitch(step));
if (!asrsResManage.CellRequire(asrsCtl.HouseName, logicArea, ref requireCell, ref reStr))
{
Console.WriteLine("{0}申请库位失败,{1}", nodeName, reStr);
break;
}
if (requireCell.Row == 1)
{
switchRe = 2;
asrsCtl.SetAsrsCheckinRow(requireCell.Row);
}
else if (requireCell.Row == 2)
{
switchRe = 3;
asrsCtl.SetAsrsCheckinRow(requireCell.Row);
}
else
{
break;
}
logRecorder.AddDebugLog(nodeName, string.Format("{0}锁定分容库位第{1}排", this.rfidUID, requireCell.Row));
}
else
{
switchRe = switchPath.PathSeq + 1;
}
this.db1ValsToSnd[0] = (short)switchRe;
/*
* if(this.nodeID=="4006") //OCV后入库分流时，把条码后4位以整形发给PLC
* {
* this.db1ValsToSnd[1] = short.Parse(this.rfidUID.Substring(this.rfidUID.Length - 4, 4));
* }*/
if (node.GetType().ToString() == "AsrsControl.AsrsPortalModel")
{
(node as AsrsControl.AsrsPortalModel).PushPalletID(this.rfidUID);
}
string logStr = string.Format("{0}分流，进入{1}", this.rfidUID, switchPath.NodeList[0].NodeName);
logRecorder.AddDebugLog(nodeName, logStr);
AddProduceRecord(this.rfidUID, logStr);
if (this.nodeID == "4001")
{
if (step >= 4)
{
step = 0;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
}
}
this.currentTaskPhase++;
break;
}
case 3:
{
currentTaskDescribe = "分流完成";
break;
}
default:
break;
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
if (!nodeEnabled)
{
return(true);
}
if (!devStatusRestore)
{
devStatusRestore = DevStatusRestore();
}
if (!devStatusRestore)
{
return(false);
}
if (db2Vals[0] != 2)
{
db1ValsToSnd[0] = 1;
}
//任务撤销
if (db2Vals[1] == 3 && db1ValsToSnd[1] != 3)
{
if (this.currentTask != null && this.currentTaskPhase > 0)
{
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.任务撤销.ToString();
this.currentTask.FinishTime = System.DateTime.Now;
ctlTaskBll.Update(this.currentTask);
logRecorder.AddDebugLog(this.nodeName, string.Format("分拣任务{0}撤销,托盘号：{1}", this.currentTask.TaskID, this.rfidUID));
currentTaskDescribe = "分拣任务撤销，等待任务撤销信号复位";
this.currentTask = null;
this.currentTaskPhase = 0;
}
Array.Clear(this.db1ValsToSnd, 0, this.db1ValsToSnd.Count());
db1ValsToSnd[1] = 3;//
return(true);
}
if (db1ValsToSnd[1] == 3 && db2Vals[1] != 2)
{
//任务撤销命令复位，应答也复位
db1ValsToSnd[1] = 1;
}
if (!GraspTaskRequire(ref reStr))
{
return(false);
}
if (this.currentTask == null)
{
return(true);
}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始执行分拣任务";
if (SysCfg.SysCfgModel.SimMode || SysCfg.SysCfgModel.RfidSimMode)
{
this.rfidUID = this.SimRfidUID;
}
else
{
this.rfidUID = this.barcodeRW.ReadBarcode();
}
if (string.IsNullOrWhiteSpace(this.rfidUID))
{
if (this.db1ValsToSnd[0] != 3)
{
logRecorder.AddDebugLog(nodeName, "读料框条码失败");
}
this.db1ValsToSnd[0] = 3;
break;
}
// int ocvProcessID = 1;//zwx,临时
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
//查询MES 不良电芯数据
//写入PLC
db1ValsToSnd[0] = 2;
currentTaskDescribe = "分拣参数发送完成";
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 3:
{
//等待任务完成
currentTaskDescribe = "等待分拣完成";
if (this.db2Vals[1] != 2 && this.db2Vals[1] != 4)
{
break;
}
//更新MES步号
int stepUp = 0;
if (this.nodeID == "6001")
{
stepUp = 7;
}
else if (this.nodeID == "6002")
{
stepUp = 10;
}
else
{
stepUp = 13;
}
if (!MesAcc.UpdateStep(stepUp, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
db1ValsToSnd[1] = 2;
string grasp = "";
AddProduceRecord(this.rfidUID, string.Format("正常分拣:{0}", nodeName));
logRecorder.AddDebugLog(nodeName, string.Format("{0},分拣完成,{1}", this.rfidUID, grasp));
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 4:
{
currentTaskDescribe = "分拣流程完成，等待分拣完成信号复位";
if (this.db2Vals[1] != 1)
{
break;
}
DevCmdReset();
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.已完成.ToString();
this.ctlTaskBll.Update(this.currentTask);
this.currentTask = null;
currentTaskPhase = 0;
currentTaskDescribe = "等待执行下一个任务";
break;
}
default:
break;
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
if (!devStatusRestore)
{
devStatusRestore = DevStatusRestore();
}
if (db2Vals[0] == 1)
{
currentTaskPhase = 0;
Array.Clear(this.db1ValsToSnd, 0, this.db1ValsToSnd.Count());
rfidUID = string.Empty;
currentTaskDescribe = "等待新的任务";
//return true;
}
//if(db1ValsToSnd[0] >1) //分流完成后
//{
// return true;
//}
if (db2Vals[0] == 2)
{
if (currentTaskPhase == 0)
{
currentTaskPhase = 1;
}
}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始读RFID";
this.rfidUID = "";
if (SysCfg.SysCfgModel.UnbindMode)
{
this.rfidUID = System.Guid.NewGuid().ToString();
}
else
{
if (SysCfg.SysCfgModel.SimMode || SysCfg.SysCfgModel.RfidSimMode)
{
this.rfidUID = this.SimRfidUID;
}
else
{
this.rfidUID = this.barcodeRW.ReadBarcode();
}
}
if (string.IsNullOrWhiteSpace(this.rfidUID))
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读料框条码失败");
}
this.db1ValsToSnd[0] = barcodeFailedStat;
break;
}
/*
* //检测是否跟库里有重码
* string[] houseNames = new string[] { AsrsModel.EnumStoreHouse.A1库房.ToString(), AsrsModel.EnumStoreHouse.A2库房.ToString(),
* AsrsModel.EnumStoreHouse.B1库房.ToString(), AsrsModel.EnumStoreHouse.C1库房.ToString(),AsrsModel.EnumStoreHouse.C2库房.ToString(),AsrsModel.EnumStoreHouse.C3库房.ToString() };
* foreach (string houseName in houseNames)
* {
* string cellIn = AsrsResManage.IsProductCodeInStore(houseName, this.rfidUID, ref reStr);
* if (!string.IsNullOrWhiteSpace(cellIn))
* {
* if (this.db1ValsToSnd[0] != 3)
* {
* currentTaskDescribe = string.Format("条码异常，条码{0}已经在库房{1},库位{2}", this.rfidUID.Length.ToString(), houseName, cellIn);
* logRecorder.AddDebugLog(nodeName, currentTaskDescribe);
* }
* this.db1ValsToSnd[0] = 3;
* return true;
* }
* }*/
logRecorder.AddDebugLog(this.nodeName, "读到托盘号:" + this.rfidUID);
this.currentTaskPhase++;
break;
}
case 2:
{
//分流
currentTaskDescribe = "等待分流";
int switchRe = 0;
int step = 0;
if (!MesAcc.GetStep(this.rfidUID, out step, ref reStr))
{
currentTaskDescribe = "查询MES工步失败:" + reStr;
break;
}
if (this.nodeID == "4001")
{
step = 14;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
else if (this.nodeID == "4002")
{
step = 0;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
FlowPathModel switchPath = FindFirstValidPath(this.rfidUID, ref reStr);
if (switchPath == null)
{
switchRe = 0; //无可用路径，等待
this.db1ValsToSnd[0] = (short)switchRe;
break;
}
else
{
CtlNodeBaseModel node = switchPath.NodeList[0];
switchRe = switchPath.PathSeq + 1;
if (node.GetType().ToString() == "AsrsControl.AsrsPortalModel")
{
(node as AsrsControl.AsrsPortalModel).PushPalletID(this.rfidUID);
}
this.db1ValsToSnd[0] = (short)switchRe;
string logStr = string.Format("{0}分流，进入{1}", this.rfidUID, switchPath.NodeList[0].NodeName);
logRecorder.AddDebugLog(nodeName, logStr);
AddProduceRecord(this.rfidUID, logStr);
}
this.currentTaskPhase++;
break;
}
case 3:
{
currentTaskDescribe = "分流完成";
break;
}
default:
break;
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
//Console.WriteLine("TES P1");
if (!nodeEnabled)
{
return(true);
}
if (!devStatusRestore)
{
devStatusRestore = DevStatusRestore();
}
if (!devStatusRestore)
{
return(false);
}
if (db2Vals[0] != 2)
{
db1ValsToSnd[1] = 1;
}
//任务撤销
if (db2Vals[1] == 3 && db1ValsToSnd[0] != 3)
{
if (this.currentTask != null && this.currentTaskPhase > 0)
{
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.任务撤销.ToString();
this.currentTask.FinishTime = System.DateTime.Now;
ctlTaskBll.Update(this.currentTask);
logRecorder.AddDebugLog(this.nodeName, string.Format("装载任务{0}撤销,托盘号：{1}", this.currentTask.TaskID, this.rfidUID));
currentTaskDescribe = "装载任务撤销";
this.currentTask = null;
this.currentTaskPhase = 0;
}
Array.Clear(this.db1ValsToSnd, 0, this.db1ValsToSnd.Count());
db1ValsToSnd[0] = 3;//
return(true);
}
if (db1ValsToSnd[0] == 3 && db2Vals[1] == 1)
{
//任务撤销命令复位，应答也复位
db1ValsToSnd[0] = 1;
}
if (!FillTaskRequire(ref reStr))
{
return(false);
}
// Console.WriteLine("TES P2");
//if(this.currentTask == null)
//{
// return true;
//}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始执行装载任务";
this.db1ValsToSnd[1] = 2;
//如果是一次装载，判断是否第一步
if (this.nodeID == "3001")
{
//如果是第1步，则上传MES步次，直接放行。通知PLC不用扫条码
ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
if (stepRe.ResultCode != 0)
{
this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
break;
}
if (SysCfg.SysCfgModel.ZhuyeMode == 1) //一步模式
{
#region 一步模式
this.db1ValsToSnd[2] = 2;
logRecorder.AddDebugLog(nodeName, string.Format("一次注液一步模式下，托盘{0}当前步次{1},等待装载 ", this.rfidUID, stepRe.Step));
#endregion
}
else if (SysCfg.SysCfgModel.ZhuyeMode == 2) //两步模式
{
#region 两步模式
if (stepRe.Step < 3)
{
this.currentTaskDescribe = string.Format("{0}一次注液第1步，将跳过装载", this.rfidUID);
int updateStep = 2;
logRecorder.AddDebugLog(nodeName, string.Format("托盘{0}当前步次{1},完成一次注液第1步后过站，不装载 ", this.rfidUID, stepRe.Step));
VMResult re = MesAcc.UpdateStep(updateStep, this.rfidUID);
if (re.ResultCode != 0)
{
this.currentTaskDescribe = "更新MES步次失败," + re.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx ,11-16
}
this.db1ValsToSnd[2] = 1;
this.db1ValsToSnd[0] = 2;
this.currentTaskPhase = 3;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
else if (stepRe.Step == 3)
{
this.db1ValsToSnd[2] = 2;
logRecorder.AddDebugLog(nodeName, string.Format("一次注液两步模式下，托盘{0}当前步次{1},完成一次注液第2步后装载 ", this.rfidUID, stepRe.Step));
}
else
{
if (this.db1ValsToSnd[2] != 3)
{
logRecorder.AddDebugLog(nodeName, string.Format("托盘{0}步次错误，当前步次:{1} ", this.rfidUID, stepRe.Step));
}
this.db1ValsToSnd[2] = 3;
break;
}
#endregion
}
else
{
if (this.db1ValsToSnd[2] != 3)
{
logRecorder.AddDebugLog(nodeName, string.Format("一次注液模式错误,实际为{0}", SysCfg.SysCfgModel.ZhuyeMode));
}
this.db1ValsToSnd[2] = 3;
break;
}
}
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
if (this.db1ValsToSnd[0] == 4)
{
//装载错误状态
break;
}
//等待扫码完成
currentTaskDescribe = "RFID读取完成，等待电池条码数据";
if (db2Vals[1] != 2)
{
break;
}
if (SysCfg.SysCfgModel.SimMode)
{
//生成模拟数据
GenerateSimBatterys();
}
//取电池条码数据
List <string> batteryList = new List <string>();
int validBatNum = 0;
for (int i = 0; i < PalletCapacity; i++)
{
List <byte> batteryBytes = new List <byte>();
for (int j = 0; j < 20; j++)
{
int indexSt = 2 + i * 20 + j;
batteryBytes.Add((byte)(this.db2Vals[indexSt] & 0xff));
batteryBytes.Add((byte)((this.db2Vals[indexSt] >> 8) & 0xff));
}
//字节流转换成字符串
string batteryID = System.Text.ASCIIEncoding.UTF8.GetString(batteryBytes.ToArray());
batteryID = batteryID.Trim(new char[] { '\0', '\r', '\n', '\t', ' ' }).ToUpper();
if (batteryID.Contains("ERROR"))
{
batteryID = "";
}
if (batteryID.Length > 22)
{
validBatNum++;
if (batteryID.Length < 35 && batteryID.Substring(16, 6).ToUpper() == "17K03C")
{
batteryID = batteryID.Insert(22, "1");
}
}
batteryList.Add(batteryID);
}
if (validBatNum < 1)
{
if (this.db1ValsToSnd[0] != 5)
{
logRecorder.AddDebugLog(nodeName, string.Format("{0}电池数据为空", rfidUID));
}
this.db1ValsToSnd[0] = 5;
break;
}
#region 调用MES接口上传绑定数据，更新步次
int fillSeq = 1;
if (this.nodeID == "3002")
{
fillSeq = 2;
}
logRecorder.AddDebugLog(nodeName, string.Format("{0}开始上传MES", rfidUID));
if (!MESBatteryFill(fillSeq, rfidUID, batteryList, ref reStr))
{
logRecorder.AddDebugLog(nodeName, string.Format(" {0}MES装载错误:{1}", rfidUID, reStr));
this.db1ValsToSnd[0] = 4; //装载错误
currentTaskDescribe = string.Format(" 装载错误{0}", reStr);
logRecorder.AddDebugLog(nodeName, currentTaskDescribe);
break; //zwx,11-16
}
else
{
logRecorder.AddDebugLog(nodeName, string.Format("{0}MES装载成功", rfidUID));
}
ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
if (stepRe.ResultCode != 0)
{
this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx,11-16
}
int updateStep = 0;
if (this.nodeID == "3001")
{
updateStep = 4;
}
else
{
updateStep = 8;
}
VMResult re = MesAcc.UpdateStep(updateStep, this.rfidUID);
if (re.ResultCode != 0)
{
this.currentTaskDescribe = "更新MES步次失败," + re.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx ,11-16
}
#endregion
//自动装载都是1次装载
#region 杭可
//string sndStr = "";
//if (!hkAccess.BatteryFill(0, this.rfidUID, batteryList, ref sndStr, ref reStr))
//{
// logRecorder.AddDebugLog(nodeName, string.Format(" 装载错误:{0},发送数据：{1}", reStr, sndStr));
// this.db1ValsToSnd[0] = 4;//装载错误
// currentTaskDescribe = string.Format(" 装载错误{0}", reStr);
// break;
//}
#endregion
#region 本地数据装载
for (int i = 0; i < batteryList.Count(); i++)
{
string batteryID = batteryList[i];
if (string.IsNullOrWhiteSpace(batteryID) || (batteryID.Length < 23))
{
continue;
}
MesDBAccess.Model.ProductOnlineModel productModel = null;
if (productOnlineBll.Exists(batteryID))
{
productModel = productOnlineBll.GetModel(batteryID);
productModel.productID = batteryID;
productModel.palletID = this.rfidUID;
productModel.modifyTime = System.DateTime.Now;
productModel.processStepID = this.mesProcessStepID[0].ToString();
productModel.productCata = SysCfg.EnumProductCata.电芯.ToString();
productModel.palletBinded = true;
productModel.stationID = this.nodeID;
productModel.checkResult = "0";
if (batteryID.Length > 22)
{
productModel.batchName = batteryID.Substring(16, 6);
}
int seq = i + 1;
productModel.tag1 = seq.ToString();
int rowIndex = i / 12 + 1;
productModel.tag2 = rowIndex.ToString();
int colIndex = i - (rowIndex - 1) * 12 + 1;
productModel.tag3 = colIndex.ToString();
productModel.tag5 = "0";
if (!productOnlineBll.Update(productModel))
{
return(false);
}
}
else
{
productModel = new MesDBAccess.Model.ProductOnlineModel();
productModel.onlineTime = System.DateTime.Now;
productModel.modifyTime = System.DateTime.Now;
productModel.productID = batteryID;
productModel.palletID = this.rfidUID;
productModel.processStepID = this.mesProcessStepID[0].ToString();
productModel.productCata = SysCfg.EnumProductCata.电芯.ToString();
productModel.palletBinded = true;
productModel.stationID = this.nodeID;
productModel.checkResult = "0";
productModel.tag5 = "0";
if (batteryID.Length > 22)
{
productModel.batchName = batteryID.Substring(16, 6);
}
int seq = i + 1;
productModel.tag1 = seq.ToString();
int rowIndex = i / 12 + 1;
productModel.tag2 = rowIndex.ToString();
int colIndex = i - (rowIndex - 1) * 12 + 1;
productModel.tag3 = colIndex.ToString();
if (!productOnlineBll.Add(productModel))
{
return(false);
}
}
}
#endregion
logRecorder.AddDebugLog(nodeName, string.Format(" 装载成功{0},更新MES工步：{1}", rfidUID, updateStep));
AddProduceRecord(this.rfidUID, string.Format("装载:{0},更新MES步次{1}", nodeName, updateStep));
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
this.db1ValsToSnd[0] = 2;
break;
}
case 3:
{
currentTaskDescribe = "托盘跟电池条码数据绑定完成，等待扫码完成信号复位";
if (this.db2Vals[1] != 1)
{
break;
}
DevCmdReset();
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.已完成.ToString();
this.ctlTaskBll.Update(this.currentTask);
this.currentTask = null;
currentTaskPhase = 0;
currentTaskDescribe = "等待执行下一个任务";
//等待扫码完成
break;
}
default:
break;
}
//Console.WriteLine("TES P3");
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
if (!nodeEnabled)
{
return(true);
}
if (!devStatusRestore)
{
devStatusRestore = DevStatusRestore();
}
if (!devStatusRestore)
{
return(false);
}
if (db2Vals[0] != 2)
{
db1ValsToSnd[0] = 1;
}
//任务撤销
if (db2Vals[1] == 3 && db1ValsToSnd[1] != 3)
{
if (this.currentTask != null && this.currentTaskPhase > 0)
{
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.任务撤销.ToString();
this.currentTask.FinishTime = System.DateTime.Now;
ctlTaskBll.Update(this.currentTask);
logRecorder.AddDebugLog(this.nodeName, string.Format("分拣任务{0}撤销,托盘号：{1}", this.currentTask.TaskID, this.rfidUID));
currentTaskDescribe = "分拣任务撤销，等待任务撤销信号复位";
this.currentTask = null;
this.currentTaskPhase = 0;
}
Array.Clear(this.db1ValsToSnd, 0, this.db1ValsToSnd.Count());
db1ValsToSnd[1] = 3;//
return(true);
}
if (db1ValsToSnd[1] == 3 && db2Vals[1] != 2)
{
//任务撤销命令复位，应答也复位
db1ValsToSnd[1] = 1;
}
if (!GraspTaskRequire(ref reStr))
{
return(false);
}
if (this.currentTask == null)
{
return(true);
}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始执行分拣任务";
// int ocvProcessID = 1;//zwx,临时
List <int> ocvTestSeqIDS = new List <int>();
int testValStIndex = 2;
ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
if (stepRe.ResultCode != 0)
{
this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
break;
}
if (this.nodeID == "6002")
{
//查询MES，当前步次，是OCV2还是OCV4分拣
testValStIndex = 3;
if (stepRe.Step < 19)
{
this.db1ValsToSnd[2] = 1; //OCV2
}
else
{
this.db1ValsToSnd[2] = 2; //OCV4
}
#region 判断本地工艺步号
/*
*
* testValStIndex = 3;
* string curMesProcessID = this.productOnlineBll.GetProcessIDOfPallet(this.rfidUID);
* if (string.IsNullOrWhiteSpace(curMesProcessID))
* {
*
* this.db1ValsToSnd[2] = 1; //OCV2
* }
* else
* {
* int curSeq = SysCfg.SysCfgModel.stepSeqs.IndexOf(curMesProcessID);
* int ocv2Seq = SysCfg.SysCfgModel.stepSeqs.IndexOf("PS-70");
* if (curSeq <= ocv2Seq)
* {
*
* this.db1ValsToSnd[2] = 1; //OCV2
* }
* else
* {
*
* this.db1ValsToSnd[2] = 2; //OCV4
* }
* }*/
#endregion
}
#region 从杭可查询检测数据
/*
* if (this.nodeID == "6001")
* {
* //检测OCV1数据
* ocvTestSeqIDS.Add(1);
* }
* else if (this.nodeID == "6002")
* {
* if(this.db1ValsToSnd[2] ==1)
* {
* ocvTestSeqIDS.Add(2); //检测OCV2数据
* }
* else
* {
* ocvTestSeqIDS.Add(5);//检测OCV4数据
* }
* }
* else
* {
* //检测分容，OCV3数据
* ocvTestSeqIDS.Add(3);
* ocvTestSeqIDS.Add(4);
* }
* //查询杭可测试结果
* vals = new List<int>();
* if(SysCfg.SysCfgModel.SimMode)
* {
* for(int i=0;i<36;i++)
* {
* vals.Add(1);
* }
* }
* else
* {
* //List<int> ocvTestSeqIDS = new List<int>();
*
* if (!ocvAccess.GetCheckResult(this.rfidUID, ocvTestSeqIDS, ref vals, ref reStr))
* {
* if(db1ValsToSnd[0] != 4)
* {
* logRecorder.AddDebugLog(nodeName,string.Format("查询OCV测试结果失败,{0},{1}",this.rfidUID,reStr));
* }
* db1ValsToSnd[0] = 4;
* break;
* }
* }
*/
#endregion
//查询MES分拣数据
vals = new List <int>();
if (SysCfg.SysCfgModel.SimMode)
{
for (int i = 0; i < 36; i++)
{
vals.Add(1);
}
}
else
{
int step = 0;
if (this.nodeID == "6001")
{
step = 9;
}
else if (this.nodeID == "6002")
{
if (stepRe.Step < 14)
{
step = 13;
}
else
{
step = 19;
}
}
else
{
step = 16;
}
if (!MESGetGraspVals(step, this.rfidUID, ref vals, ref reStr))
{
this.currentTaskDescribe = reStr;
break;
}
}
//发送分拣参数
for (int i = 0; i < Math.Max(channelSum, vals.Count()); i++)
{
Int16 re = (short)vals[i];
db1ValsToSnd[testValStIndex + i] = re;
}
db1ValsToSnd[0] = 2;
AddGraspRecord(this.rfidUID, vals); //记录分拣发送详细
currentTaskDescribe = "分拣参数发送完成";
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
//等待任务完成
currentTaskDescribe = "等待分拣完成";
if (this.db2Vals[1] != 2 && this.db2Vals[1] != 4)
{
break;
}
if (this.db2Vals[1] == 4)
{
AddProduceRecord(this.rfidUID, string.Format("无需分拣模式:{0}", nodeName));
logRecorder.AddDebugLog(nodeName, string.Format("由人工处理，{0}无需挑选放行", this.rfidUID));
}
//if (db2Vals[1] == 2)
//{
// ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
// if (stepRe.ResultCode != 0)
// {
// this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
// logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
// break; //zwx,11-16
// }
//}
UpdateOnlineProductInfo(this.rfidUID);
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 3:
{
//更新MES步号
ANCStepResult stepRe = MesAcc.GetStep(this.rfidUID);
if (stepRe.ResultCode != 0)
{
this.currentTaskDescribe = "查询MES托盘步次失败:" + stepRe.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx,11-16
}
int stepUp = 0;
if (this.nodeID == "6001")
{
stepUp = 10;
}
else if (this.nodeID == "6002")
{
if (stepRe.Step <= 14)
{
stepUp = 14;
}
else
{
stepUp = 20;
}
}
else
{
stepUp = 17;
}
VMResult re = MesAcc.UpdateStep(stepUp, this.rfidUID);
if (re.ResultCode != 0)
{
this.currentTaskDescribe = "更新MES步号失败," + re.ResultMsg;
logRecorder.AddDebugLog(nodeName, this.currentTaskDescribe);
break; //zwx,11-16
}
db1ValsToSnd[1] = 2;
string grasp = "";
if (this.nodeID == "6002")
{
if (stepRe.Step < 20)
{
grasp = string.Format("OCV2 分拣完成,更新步次{0}", stepUp);
}
else
{
grasp = string.Format("OCV4 分拣完成,更新步次{0}", stepUp);
}
}
else
{
grasp = string.Format("{0} 分拣完成,更新步次{1}", nodeName, stepUp);
}
AddProduceRecord(this.rfidUID, string.Format("正常分拣:{0}", grasp));
logRecorder.AddDebugLog(nodeName, string.Format("{0},分拣完成,{1}", this.rfidUID, grasp));
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 4:
{
currentTaskDescribe = "分拣流程完成，等待分拣完成信号复位";
if (this.db2Vals[1] != 1)
{
break;
}
DevCmdReset();
this.currentTask.TaskStatus = SysCfg.EnumTaskStatus.已完成.ToString();
this.ctlTaskBll.Update(this.currentTask);
this.currentTask = null;
currentTaskPhase = 0;
currentTaskDescribe = "等待执行下一个任务";
break;
}
default:
break;
}
return(true);
}
