protected bool ExeBindC(ref string reStr)
{
if (!ExeBusinessC(ref reStr))
{
return(false);
}
switch (currentTaskPhase)
{
case 1:
{
if (!RfidReadC())
{
break;
}
LogRecorder.AddDebugLog(nodeName, string.Format("RFID：{0}", this.rfidUID));
currentTaskPhase++;
this.TxtLogRecorder.WriteLog("读取工装板号成功:" + this.rfidUID);
break;
}
case 2:
{
db1ValsToSnd[2] = 2;
currentTaskDescribe = "流程完成";
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
this.currentTask.TaskStatus = EnumTaskStatus.已完成.ToString();
this.TxtLogRecorder.WriteLog("此工位加工处理完成！");
break;
}
default:
break;
}
return(true);
}
private bool ExeBusinessPLC3(ref string reStr)
{
//if(!plcRW2.ReadMultiDB("D9000", 2, ref barcodeDb2))
//{
// Console.WriteLine("{0}打码交互，读DB2数据区失败",nodeName);
// return false;
//}
if (this.db2Vals[0] == 1)
{
// barcodeTaskPhase = 1;
currentTaskPhase = 1;
M_SN = "";
this.db1ValsToSnd[0] = 1;
this.db1ValsToSnd[1] = 1;
}
switch (currentTaskPhase)
{
case 1:
{
Console.WriteLine("{0}开始从MES申请模块码", nodeName);
this.currentTaskDescribe = string.Format("{0}开始从MES申请模块码", nodeName);
if (!ModuleCodeRequire(ref M_SN, ref reStr))
{
Console.WriteLine(this.nodeName + "请求模块二维码失败!" + reStr);
//LogRecorder.AddDebugLog(nodeName, "ModuleCodeRequire FALSE" + "," + reStr);
this.db1ValsToSnd[0] = 3;
this.currentTaskDescribe = "申请模块码失败" + reStr;
break;
}
else
{
this.logRecorder.AddDebugLog(this.nodeName, "请求模块二维码成功!" + reStr);
}
if (!plcRW.WriteDB("D9000", 0))
{
Console.WriteLine("复位D9000 失败");
plcRW.CloseConnect();
plcRW.ConnectPLC(ref reStr);
break;
}
LogRecorder.AddDebugLog(nodeName, "申请到模块码:" + M_SN);
this.TxtLogRecorder.WriteLog("工位申请到模块条码成功：" + M_SN);
this.currentTaskDescribe = "申请到模块码:" + M_SN;
currentTaskPhase++;
break;
}
case 2:
{
if (this.db2Vals[1] != 0)
{
break;
}
this.db1ValsToSnd[1] = 1;
//写条码到文件
string modCodeFile = "";
modCodeFile = string.Format(@"\\{0}\打标文件\加工文件\打码内容.txt", machionIP);
if (!System.IO.File.Exists(modCodeFile))
{
this.currentTaskDescribe = string.Format("打码内容文件：{0}不存在", modCodeFile);
LogRecorder.AddDebugLog(nodeName, string.Format("打码内容文件：{0}不存在", modCodeFile));
break;
}
System.IO.StreamWriter writter = new System.IO.StreamWriter(modCodeFile, false);
StringBuilder strBuild = new StringBuilder();
strBuild.AppendLine(M_SN);
writter.Write(strBuild.ToString());
writter.Flush();
writter.Close();
this.db1ValsToSnd[0] = 2;
LogRecorder.AddDebugLog(nodeName, string.Format("模块码{0}写到打码内容文本中", M_SN));
this.TxtLogRecorder.WriteLog("工位下发打码内容到设备种成功，条码：" + M_SN);
this.currentTaskDescribe = string.Format("模块码{0}写到打码内容文本中", M_SN);
currentTaskPhase++;
break;
}
case 3:
{
//等待扫码结果
this.currentTaskDescribe = "等待扫码结果";
string checkResult = "";
if (this.db2Vals[1] == 1)
{
checkResult = "OK:";
}
else if (this.db2Vals[1] == 2)
{
checkResult = "NG:";
}
else
{
break;
}
this.db1ValsToSnd[0] = 1; //复位
string modCodeFile = "";
modCodeFile = string.Format(@"\\{0}\打标文件\加工文件\打码内容.txt", machionIP);
/*
* if (!System.IO.File.Exists(modCodeFile))
* {
*
* LogRecorder.AddDebugLog(nodeName, string.Format("打码内容文件：{0}不存在", modCodeFile));
* break;
* }
* System.IO.StreamReader reader = new System.IO.StreamReader(modCodeFile, Encoding.Default);
* string modCode = reader.ReadLine();*/
//上传Mes
int M_FLAG = 3;
string M_AREA = "Y001";
string M_WORKSTATION_SN = "Y00100101";
string M_DEVICE_SN = "";
// string M_SN = modCode;
string M_UNION_SN = "";
string M_CONTAINER_SN = "";
string M_LEVEL = "";
string M_ITEMVALUE = "扫码结果:" + checkResult;
RootObject rObj = new RootObject();
string barcode = M_SN;
string strJson = "";
if (this.db2Vals[1] == 1)
{
barcode = M_SN;
M_FLAG = 3;
rObj = DevDataUpload(M_FLAG, M_DEVICE_SN, M_WORKSTATION_SN, barcode, M_UNION_SN, M_CONTAINER_SN, M_LEVEL, M_ITEMVALUE, ref strJson);
}
else if (this.db2Vals[1] == 2)
{
barcode = "";
M_FLAG = 6;
rObj = ProcParamUpload(M_AREA, M_DEVICE_SN, M_WORKSTATION_SN, "", M_UNION_SN, M_CONTAINER_SN, M_LEVEL, M_ITEMVALUE, ref strJson);
}
// LogRecorder.AddDebugLog(nodeName, rObj.RES);
logRecorder.AddDebugLog(nodeName, string.Format("打码结果{0}上传MES，返回{1}", checkResult, rObj.RES));
this.TxtLogRecorder.WriteLog(string.Format("打码结果{0}上传MES", checkResult));
this.currentTaskDescribe = string.Format("打码结果{0}上传MES，返回{1}", checkResult, rObj.RES);
//清空文件
System.IO.StreamWriter writter = new System.IO.StreamWriter(modCodeFile, false);
StringBuilder strBuild = new StringBuilder();
strBuild.AppendLine("");
writter.Write(strBuild.ToString());
writter.Flush();
writter.Close();
LogRecorder.AddDebugLog(nodeName, "打码内容文件清空");
this.db1ValsToSnd[1] = 2;
if (this.db2Vals[1] == 2)
{
currentTaskPhase = 2;
}
else
{
currentTaskPhase = 0;
this.TxtLogRecorder.WriteLog("此工位流程处理完成！");
}
break;
}
default:
break;
}
//if(!plcRW2.WriteMultiDB("D9100", 2, barcodeDb1))
//{
// Console.WriteLine("{0}打码交互，写DB1数据区失败", nodeName);
// return false;
//}
return(true);
}
private bool ScanCodeIsSuccess(ref string reStr)
{
int val = 0;
if (!plcRW2.ReadDB("D9001", ref val))
{
plcRW2.CloseConnect();
plcRW2.ConnectPLC(ref reStr);
return(false);
}
string checkResult = "";
if (val == 1)
{
checkResult = "OK:";
}
else if (val == 2)
{
checkResult = "NG:";
}
else
{
return(false);
}
// LogRecorder.AddDebugLog(nodeName, "D9001 = " + val.ToString());
//读模组条码文件
string modCodeFile = "";
modCodeFile = string.Format(@"\\{0}\打标文件\加工文件\打码内容.txt", machionIP);
if (!System.IO.File.Exists(modCodeFile))
{
LogRecorder.AddDebugLog(nodeName, string.Format("打码内容文件：{0}不存在", modCodeFile));
return(false);
}
System.IO.StreamReader reader = new System.IO.StreamReader(modCodeFile, Encoding.Default);
string modCode = reader.ReadLine();
//上传Mes
int M_FLAG = 3;
string M_WORKSTATION_SN = "Y00100101";
string M_DEVICE_SN = "";
string M_SN = modCode;
string M_UNION_SN = "";
string M_CONTAINER_SN = "";
string M_LEVEL = "";
string M_ITEMVALUE = "扫码结果:" + checkResult;
RootObject rObj = new RootObject();
string strJson = "";
rObj = DevDataUpload(M_FLAG, M_DEVICE_SN, M_WORKSTATION_SN, M_SN, M_UNION_SN, M_CONTAINER_SN, M_LEVEL, M_ITEMVALUE, ref strJson);
LogRecorder.AddDebugLog(nodeName, rObj.RES);
//if (rObj.RES.Contains("NG"))
//{
// return false;
//}
logRecorder.AddDebugLog(nodeName, string.Format("打码结果{0}上传MES", checkResult));
if (plcRW2.WriteDB("D9101", 2))
{
plcRW2.CloseConnect();
plcRW2.ConnectPLC(ref reStr);
return(false);
}
//清空文件
System.IO.StreamWriter writter = new System.IO.StreamWriter(modCodeFile, false);
StringBuilder strBuild = new StringBuilder();
strBuild.AppendLine("");
writter.Write(strBuild.ToString());
writter.Flush();
writter.Close();
LogRecorder.AddDebugLog(nodeName, "打码内容文件清空");
if (plcRW2.WriteDB("D9100", 1))
{
plcRW2.CloseConnect();
plcRW2.ConnectPLC(ref reStr);
return(false);
}
// LogRecorder.AddDebugLog(nodeName, "D9100 = 1");
return(true);
}
private bool RequireModCode(ref string reStr)
{
int val = 0;
if (!plcRW2.ReadDB("D9000", ref val))
{
Console.WriteLine(nodeName + "读设备PLC失败,PLC地址：" + (plcRW2 as DevAccess.OmlPlcRW).PLCIP);
plcRW2.CloseConnect();
plcRW2.ConnectPLC(ref reStr);
return(false);
}
if (val != 1)
{
// LogRecorder.AddDebugLog(nodeName, "D9000 = 0");
return(false);
}
if (!plcRW2.WriteDB("D9101", 1))
{
Console.WriteLine(nodeName + "复位D9101失败");
return(false);
}
// LogRecorder.AddDebugLog(nodeName, "D9000 = 1");
Console.WriteLine("{0}开始从MES申请模块码", nodeName);
string M_SN = "";
if (!ModuleCodeRequire(ref M_SN, ref reStr))
{
LogRecorder.AddDebugLog(nodeName, "ModuleCodeRequire FALSE" + "," + reStr);
if (plcRW2.WriteDB("D9100", 3))
{
plcRW2.CloseConnect();
plcRW2.ConnectPLC(ref reStr);
return(false);
}
return(false);
}
LogRecorder.AddDebugLog(nodeName, "从MES申请到模块码:" + M_SN);
this.TxtLogRecorder.WriteLog("从MES申请到模块码:" + M_SN);
//写条码到文件
string modCodeFile = "";
modCodeFile = string.Format(@"\\{0}\打标文件\加工文件\打码内容.txt", machionIP);
if (!System.IO.File.Exists(modCodeFile))
{
LogRecorder.AddDebugLog(nodeName, string.Format("打码内容文件：{0}不存在", modCodeFile));
return(false);
}
System.IO.StreamWriter writter = new System.IO.StreamWriter(modCodeFile, false);
StringBuilder strBuild = new StringBuilder();
strBuild.AppendLine(M_SN);
writter.Write(strBuild.ToString());
writter.Flush();
writter.Close();
if (!plcRW2.WriteDB("D9000", 0))
{
reStr = "复位D9000 失败";
return(false);
}
if (!plcRW2.WriteDB("D9100", 2))
{
plcRW2.CloseConnect();
plcRW2.ConnectPLC(ref reStr);
return(false);
}
LogRecorder.AddDebugLog(nodeName, "模块条码写到打码内容文本中");
return(true);
}
private void ExeSwitch()
{
string reStr = "";
if (db2Vals[0] == 0)
{
this.db1ValsToSnd[0] = 0;
this.db1ValsToSnd[1] = 0;
}
if (db2Vals[0] != 1)
{
return;
}
//扫码请求
string barcode = "";
if (SysCfgModel.SimMode)
{
barcode = this.SimBarcode;
this.swithBarcode = barcode;
}
else
{
barcode = barcodeRW.ReadBarcode();
this.swithBarcode = barcode;
}
if (string.IsNullOrWhiteSpace(barcode))
{
if (this.db1ValsToSnd[0] != 2)
{
logRecorder.AddDebugLog(nodeName, "读条码失败");
}
this.db1ValsToSnd[0] = 2;
return;
}
else
{
Console.WriteLine(this.nodeName + "读取条码成功：" + barcode);
this.TxtLogRecorder.WriteLog("读取条码成功：" + barcode);
}
DBAccess.Model.BatteryModuleModel mod = modBll.GetModel(barcode);
if (mod == null)
{
if (this.db1ValsToSnd[0] != 3)
{
LogRecorder.AddDebugLog(nodeName, string.Format("条码{0}，产品信息不存在", barcode));
}
this.db1ValsToSnd[0] = 3;
return;
}
//分档信息不为数字为字符串，目前测试AAA为1档位
//string pattern = @"^[0-9]*$"; //数字正则
//if (!System.Text.RegularExpressions.Regex.IsMatch(mod.tag1, pattern))
//{
// if (this.db1ValsToSnd[1]!=0)
// {
// logRecorder.AddDebugLog(nodeName, string.Format("分档字符串:{0}错误，要求为数字,", mod.tag1));
// }
// this.db1ValsToSnd[1] = 0;
// return;
//}
//PLNodesBll plNodesBll = new PLNodesBll();
//plNodeModel = plNodesBll.GetModel(this.nodeID);
short groupSeq = 0;
if (short.TryParse(mod.tag5, out groupSeq) == false)
{
Console.WriteLine(this.nodeName + "分档信息有误：" + mod.tag5 + ",无法转换为数字！");
return;
}
//short groupSeq = 1;//测试默认为1档位
bool isNg = false;
if (switchUploadMes == false)//保证只传一次
{
if (UploadMesLogic(groupSeq, barcode, ref isNg, ref reStr) == false)
{
return;
}
switchUploadMes = true;
}
if (isNg == true)//NG处理
{
if (this.plcRW.WriteDB("D9000", 2) == false)
{
return;
}
if (this.plcRW2.WriteDB("D9000", 2) == false)
{
return;
}
if (!NodeDB2Commit(0, 2, ref reStr))//流程结束
{
logRecorder.AddDebugLog(nodeName, "发送PLC数据失败");
}
LogRecorder.AddDebugLog(nodeName, "模块二维码：" + barcode + ",MES分析NG，线体服务器流程处理结束！");
return;
}
else
{
if (this.plcRW.WriteDB("D9000", 1) == false)
{
return;
}
if (this.plcRW2.WriteDB("D9000", 1) == false)
{
return;
}
}
this.db1ValsToSnd[0] = 1;
this.db1ValsToSnd[1] = groupSeq;
Console.WriteLine(this.nodeName, 11);
switch (groupSeq)
{
case 1:
{
string[] modExistArray = plNodeModel.tag1.Split(new string[] { "," }, StringSplitOptions.RemoveEmptyEntries);
if (modExistArray != null && modExistArray.Count() > modPalletMax)
{
this.db1ValsToSnd[0] = 4;
this.currentTaskDescribe = string.Format("档位{0}已满,最大允许数量，目前数量{1}", groupSeq, modPalletMax);
return;
}
if (!plNodeModel.tag1.ToUpper().Contains(barcode.ToUpper()))
{
plNodeModel.tag1 = plNodeModel.tag1 + barcode + ",";
LogRecorder.AddDebugLog(nodeName, string.Format("模块：{0}分档完成,档位：{1}", barcode, mod.tag1));
this.TxtLogRecorder.WriteLog(string.Format("模块：{0}分档完成,档位：{1}", barcode, mod.tag1));
}
else
{
LogRecorder.AddDebugLog(nodeName, string.Format("模块：{0}分档缓存数据已经存在，分档完成,档位：{1}", barcode, mod.tag1));
}
break;
}
case 2:
{
string[] modExistArray = plNodeModel.tag2.Split(new string[] { "," }, StringSplitOptions.RemoveEmptyEntries);
if (modExistArray != null && modExistArray.Count() > modPalletMax)
{
this.db1ValsToSnd[0] = 4;
this.currentTaskDescribe = string.Format("档位{0}已满,最大允许数量，目前数量{1}", groupSeq, modPalletMax);
return;
}
if (!plNodeModel.tag2.ToUpper().Contains(barcode.ToUpper()))
{
plNodeModel.tag2 = plNodeModel.tag2 + barcode + ",";
LogRecorder.AddDebugLog(nodeName, string.Format("模块：{0}分档完成,档位：{1}", barcode, mod.tag1));
this.TxtLogRecorder.WriteLog(string.Format("模块：{0}分档完成,档位：{1}", barcode, mod.tag1));
}
else
{
LogRecorder.AddDebugLog(nodeName, string.Format("模块：{0}分档缓存数据已经存在，分档完成,档位：{1}", barcode, mod.tag1));
}
break;
}
case 3:
{
string[] modExistArray = plNodeModel.tag3.Split(new string[] { "," }, StringSplitOptions.RemoveEmptyEntries);
if (modExistArray != null && modExistArray.Count() > modPalletMax)
{
this.db1ValsToSnd[0] = 4;
this.currentTaskDescribe = string.Format("档位{0}已满,最大允许数量，目前数量{1}", groupSeq, modPalletMax);
return;
}
if (!plNodeModel.tag3.ToUpper().Contains(barcode.ToUpper()))
{
plNodeModel.tag3 = plNodeModel.tag3 + barcode + ",";
LogRecorder.AddDebugLog(nodeName, string.Format("模块：{0}分档完成,档位：{1}", barcode, mod.tag1));
this.TxtLogRecorder.WriteLog(string.Format("模块：{0}分档完成,档位：{1}", barcode, mod.tag1));
}
else
{
LogRecorder.AddDebugLog(nodeName, string.Format("模块：{0}分档缓存数据已经存在，分档完成,档位：{1}", barcode, mod.tag1));
}
break;
}
case 4:
{
string[] modExistArray = plNodeModel.tag4.Split(new string[] { "," }, StringSplitOptions.RemoveEmptyEntries);
if (modExistArray != null && modExistArray.Count() > modPalletMax)
{
this.db1ValsToSnd[0] = 4;
this.currentTaskDescribe = string.Format("档位{0}已满,最大允许数量，目前数量{1}", groupSeq, modPalletMax);
return;
}
if (!plNodeModel.tag4.ToUpper().Contains(barcode.ToUpper()))
{
plNodeModel.tag4 = plNodeModel.tag4 + barcode + ",";
LogRecorder.AddDebugLog(nodeName, string.Format("模块：{0}分档完成,档位：{1}", barcode, mod.tag1));
this.TxtLogRecorder.WriteLog(string.Format("模块：{0}分档完成,档位：{1}", barcode, mod.tag1));
}
else
{
LogRecorder.AddDebugLog(nodeName, string.Format("模块：{0}分档缓存数据已经存在，分档完成,档位：{1}", barcode, mod.tag1));
}
break;
}
default:
break;
}
plNodeBll.Update(plNodeModel);
if (!NodeDB2Commit(0, 2, ref reStr))
{
logRecorder.AddDebugLog(nodeName, "发送PLC数据失败");
}
switchUploadMes = false;
//else
//{
// Console.WriteLine("扫码完成信号写入2");
//}
}
protected bool ExeBindA(ref string reStr)
{
if (!ExeBusinessAB(ref reStr))
{
return(false);
}
switch (currentTaskPhase)
{
case 1:
if (!RfidReadAB())
{
break;
}
bool needReparid = false;
if (this.repairProcess.GetNeedRepairALine(this.rfidUID, this.NodeID, ref needReparid, ref reStr) == false)
{
this.logRecorder.AddDebugLog(this.nodeName, "获取返修状态失败:" + reStr);
break;
}
if (needReparid == false)
{
currentTaskPhase = 3; //直接放行
this.repairProcess.ReportToMesByProcessStationID(this.nodeID, this.rfidUID);
this.TxtLogRecorder.WriteLog("当前工艺此工位不需要加工，直接放行，工装板号:" + this.rfidUID);
break;
}
if (!ProductTraceRecord())
{
break;
}
LogRecorder.AddDebugLog(nodeName, string.Format("RFID：{0}", this.rfidUID));
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.TxtLogRecorder.WriteLog("当前工位开始加工！");
this.ctlTaskBll.Update(this.currentTask);
break;
case 2:
int uploadStatus = 0;
if (this.nodeID == "OPA013")
{
uploadStatus = UploadDataToMes(1, "Y00100501", this.rfidUID, ref reStr);
}
else if (this.nodeID == "OPA014")
{
//LogRecorder.AddDebugLog(nodeName, "烘烤1NG流程开始处理：");
if (BakeNHHandler(this.rfidUID, "OPA016", ref reStr) == false)
{
LogRecorder.AddDebugLog(nodeName, "烘烤1NG流程处理失败：" + reStr);
break;
}
//LogRecorder.AddDebugLog(nodeName, "烘烤1NG流程开始成功！");
uploadStatus = UploadDataToMes(1, "Y00101001", this.rfidUID, ref reStr);
}
else if (this.nodeID == "OPA015")
{
//LogRecorder.AddDebugLog(nodeName, "烘烤2NG流程开始处理：");
if (BakeNHHandler(this.rfidUID, "OPA017", ref reStr) == false)
{
LogRecorder.AddDebugLog(nodeName, "烘烤2NG流程处理失败：" + reStr);
break;
}
//LogRecorder.AddDebugLog(nodeName, "烘烤2NG流程成功！");
uploadStatus = UploadDataToMes(1, "Y00101301", this.rfidUID, ref reStr);
}
if (uploadStatus == 0)
{
//this.logRecorder.AddDebugLog(this.nodeName, "上传MES数据成功：" + reStr);
}
else if (uploadStatus == 1)
{
//this.logRecorder.AddDebugLog(this.nodeName, "上传MES数据成功，返回NG：" + reStr);
}
else if (uploadStatus == 3) //空板放行
{
//this.logRecorder.AddDebugLog(this.nodeName, "空板直接放行！" +this.rfidUID);
}
else
{
currentTaskDescribe = "上传MES数据失败：" + reStr;
Console.WriteLine(this.nodeName + "上传MES数据失败：" + reStr);
break;
}
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
this.TxtLogRecorder.WriteLog(string.Format("上传MES二位码成功：{0}", this.rfidUID));
LogRecorder.AddDebugLog(nodeName, string.Format("上传MES二位码成功：{0}", this.rfidUID));
this.currentTaskDescribe = string.Format("上传MES二维码成功！");
break;
case 3:
{
this.currentTask.TaskPhase = this.currentTaskPhase;
this.currentTask.TaskStatus = EnumTaskStatus.已完成.ToString();
this.ctlTaskBll.Update(this.currentTask);
db1ValsToSnd[2 + this.channelIndex - 1] = 3;
currentTaskDescribe = "流程完成";
this.TxtLogRecorder.WriteLog("工位加工处理完成！");
break;
}
default:
break;
}
return(true);
}