private bool AsrsPortBarcodeCheck(AsrsPortalModel port, ref string reStr)
{
try
{
string[] checkNodeids = new string[] { "2013", "2017", "2021" };
if (!checkNodeids.Contains(port.NodeID))
{
return(true);
}
bool re = true;
for (int i = 0; i < port.PortinBufCapacity; i++)
{
if (port.Db2Vals[i] == 2)
{
if (port.PalletBuffer.Count < i + 1)
{
re = false;
reStr = reStr + "系统记录的缓存托盘数量跟实际不符，缓存托盘数量：" + port.PalletBuffer.Count.ToString();
break;
}
string strBarcodeRail = port.PalletBuffer[i].Substring(port.PalletBuffer[i].Length - 4, 4);
int iBarcode = 0;
if (!int.TryParse(strBarcodeRail, out iBarcode))
{
reStr = reStr + "条码校验失败,解析条码后4位错误,条码：" + port.PalletBuffer[i];
re = false;
break;
}
if (iBarcode != port.Db2Vals[i + 3])
{
re = false;
reStr = reStr + string.Format("条码校验失败,缓存条码后4位{0},PLC系统反馈条码后4位{1}", iBarcode, port.Db2Vals[i + 3]);
break;
}
}
}
if (!re)
{
port.Db1ValsToSnd[0] = 4;
}
return(re);
}
catch (Exception ex)
{
reStr = ex.Message;
return(false);
}
}
private bool AsrsCheckinGroupEnabled(AsrsPortalModel port, string palletID, ref string reStr)
{
int step = 0;
if (!port.MesAcc.GetStep(palletID, out step, ref reStr))
{
Console.WriteLine("在组盘入库判断过程中，查询托盘步号失败，因为：" + reStr);
return(false);
}
if (port.PortinBufCapacity < 2)
{
return(true);
}
else //只有入口最大允许缓存数量大于1时才考虑库区，批次
{
if (port.PalletBuffer.Count() > 0)
{
//1 判断是否同一个库区
string lastPalletID = port.PalletBuffer[0];
string lastCata = lastPalletID.Substring(0, 4);
string cata = palletID.Substring(0, 4);
int lastStep = 0;
if (!port.MesAcc.GetStep(lastPalletID, out lastStep, ref reStr))
{
return(false);
}
string areaLast = port.AsrsCtl.GetAreaToCheckin(lastPalletID, lastStep).ToString(); // AsrsModel.EnumLogicArea.注液高温区.ToString();
// areaLast=SysCfg.SysCfgModel.asrsStepCfg.AsrsAreaSwitch(lastStep);
string areaCur = port.AsrsCtl.GetAreaToCheckin(palletID, step).ToString(); //AsrsModel.EnumLogicArea.注液高温区.ToString(); ;
// areaCur=SysCfg.SysCfgModel.asrsStepCfg.AsrsAreaSwitch(step);
if (areaLast != areaCur)
{
reStr = string.Format("托盘{0}待进入的立库分区{1},跟当前缓存托盘待进入的分区{2}不同", palletID, areaCur, areaLast);
return(false);
}
if (step > 0)
{
//2 是否同批
string batchLast = "";
string batch = "";
if (!port.MesAcc.GetTrayCellLotNO(palletID, out batch, ref reStr))
{
return(false);
}
if (!port.MesAcc.GetTrayCellLotNO(lastPalletID, out batchLast, ref reStr))
{
return(false);
}
if (batchLast != batch)
{
reStr = string.Format("托盘{0} 批次{1},与入口缓存的托盘{2} 批次{3}不同", palletID, batch, lastPalletID, batchLast);
return(false);
}
////3 是否同型号
if (lastCata != cata)
{
return(false);
}
}
return(true);
}
return(true);
}
}
public bool ProcessInit()
{
// nodeList = new List<CtlNodeBaseModel>();
MesAcc = new YHMesWrapper();
monitorNodeList = new List <CtlNodeBaseModel>();
this.nodeStatusList = new List <CtlNodeStatus>();
//解析配置文件
string reStr = "";
//string xmlCfgFile = System.AppDomain.CurrentDomain.BaseDirectory + @"data/AcCfg.xml";
XElement root = null;
if (!SysCfg.SysCfgModel.LoadCfg(ref root, ref reStr))
{
Console.WriteLine("系统配置解析错误,{0}", reStr);
return(false);
}
//1 通信设备创建、初始化
hkAccessList = new List <IHKAccess>();
if (SysCfg.SysCfgModel.SimMode)
{
plcRWs = new List <IPlcRW>();
for (int i = 0; i < 5; i++)
{
IPlcRW plcRW = new PlcRWSim();
plcRW.PlcID = i + 1;
plcRWs.Add(plcRW);
}
rfidRWs = new List <IrfidRW>();
for (int i = 0; i < 13; i++)
{
int rfidID = i + 1;
IrfidRW rfidRW = new rfidRWSim();
rfidRW.ReaderID = (byte)rfidID;
rfidRWs.Add(rfidRW);
}
HKAccess hk = new HKAccess(1, "127.0.0.1", 13535);
hkAccessList.Add(hk);
hk = new HKAccess(2, "127.0.0.1", 13535);
hkAccessList.Add(hk);
if (!hk.Conn(ref reStr))
{
Console.WriteLine(reStr);
}
string ocvDBConn = "Data Source = 192.168.100.20;Initial Catalog=SRANCH;User ID=L_Guest;Password=Guest@123;";; //
ocvAccess = new OcvAccess(ocvDBConn, 36);
}
else
{
XElement commDevXERoot = root.Element("CommDevCfg");
if (!ParseCommDevCfg(commDevXERoot, ref reStr))
{
//logRecorder.AddLog(new LogModel(objectName, "PLC初始化错误,"+reStr, EnumLoglevel.错误));
Console.WriteLine("通信设备错误，" + reStr);
return(false);
}
}
//2 控制节点初始化
XElement CtlnodeRoot = root.Element("CtlNodes");
if (!ParseCtlnodes(CtlnodeRoot, ref reStr))
{
logRecorder.AddLog(new LogModel(objectName, "节点初始化错误," + reStr, EnumLoglevel.错误));
return(false);
}
foreach (AsrsCtlModel asrsModel in asrsCtlPresenter.AsrsCtls)
{
monitorNodeList.Add(asrsModel.StackDevice);
monitorNodeList.AddRange(asrsModel.Ports.ToArray());
}
//3 工位控制线程初始化
this.threadList = new List <ThreadRunModel>();
XElement ThreadnodeRoot = root.Element("ThreadAlloc");
if (!ParseTheadNodes(ThreadnodeRoot, ref reStr))
{
logRecorder.AddLog(new LogModel(objectName, "任务分配错误," + reStr, EnumLoglevel.错误));
return(false);
}
NodeSwitch switchNode = GetNodeByID("7001") as NodeSwitch;
List <AsrsControl.AsrsPortalModel> targetPorts = new List <AsrsPortalModel>();
foreach (string portID in switchNode.TargetPortIDs)
{
AsrsPortalModel portObj = GetNodeByID(portID) as AsrsControl.AsrsPortalModel;
targetPorts.Add(portObj);
}
switchNode.TargetPorts = targetPorts;
foreach (ThreadRunModel threadObj in threadList)
{
threadObj.LogRecorder = logRecorder;
}
for (int i = 0; i < this.monitorNodeList.Count(); i++)
{
CtlNodeBaseModel node = this.monitorNodeList[i];
node.LogRecorder = this.logRecorder;
this.nodeStatusList.Add(node.CurrentStat);
}
//ThreadRunModel palletBindThread = new ThreadRunModel("工装板绑定");
//palletBindThread.TaskInit();
//CtlNodeBaseModel palletBindNode = GetNodeByID("6001");
//if(palletBindNode != null && palletBindNode.NodeEnabled)
//{
// palletBindThread.AddNode(palletBindNode);
//}
//this.threadList.Add(palletBindThread);
//4 plc通信线程初始化
//5 历史数据清理线程
historyDataClearThread = new ThreadBaseModel("历史数据集清理");
historyDataClearThread.SetThreadRoutine(ClearHistoryLoop);
historyDataClearThread.LoopInterval = 60000;
historyDataClearThread.TaskInit();
//5 通信对象分配
asrsCtlPresenter.PlcRWs = this.plcRWs;
asrsCtlPresenter.RfidRWs = this.rfidRWs;
asrsCtlPresenter.BarcodeRWs = this.barcodeRWList;
foreach (AsrsCtlModel asrsCtl in asrsCtlPresenter.AsrsCtls)
{
asrsCtl.MesAcc = this.MesAcc;
if (asrsCtl.HouseName == AsrsModel.EnumStoreHouse.A1库房.ToString())
{
asrsCtl.dlgtGetTaskTorun = GetCheckoutOfA1;
}
}
if (!asrsCtlPresenter.AsrsCommCfg())
{
return(false);
}
//view.InitNodeMonitorview();
bool re = asrsCtlPresenter.DevStatusRestore();
if (!re)
{
return(false);
}
return(true);
}
/// <summary>
/// 是否组盘入库允许
/// </summary>
/// <param name="port"></param>
/// <param name="palletID"></param>
/// <param name="reStr"></param>
/// <returns></returns>
private bool AsrsCheckinGroupEnabled(AsrsPortalModel port, string palletID, ref string reStr)
{
int step = 0;
if (!port.MesAcc.GetStep(palletID, out step, ref reStr))
{
Console.WriteLine("在组盘入库判断过程中，查询托盘步号失败，因为：" + reStr);
return(false);
}
if (port.PortinBufCapacity < 2)
{
return(true);
}
else //只有入口最大允许缓存数量大于1时才考虑库区，批次
{
if (port.PalletBuffer.Count() > 0)
{
//1 判断是否同一个库区
string lastPalletID = port.PalletBuffer[0];
string lastCata = lastPalletID.Substring(0, 4);
string cata = palletID.Substring(0, 4);
int lastStep = 0;
if (!port.MesAcc.GetStep(lastPalletID, out lastStep, ref reStr))
{
return(false);
}
string areaLast = port.AsrsCtl.GetAreaToCheckin(lastPalletID, lastStep).ToString(); // AsrsModel.EnumLogicArea.注液高温区.ToString();
// areaLast=SysCfg.SysCfgModel.asrsStepCfg.AsrsAreaSwitch(lastStep);
string areaCur = port.AsrsCtl.GetAreaToCheckin(palletID, step).ToString(); //AsrsModel.EnumLogicArea.注液高温区.ToString(); ;
// areaCur=SysCfg.SysCfgModel.asrsStepCfg.AsrsAreaSwitch(step);
if (areaLast != areaCur)
{
reStr = string.Format("托盘{0}待进入的立库分区{1},跟当前缓存托盘待进入的分区{2}不同", palletID, areaCur, areaLast);
return(false);
}
if (step > 0)
{
//2 是否同批
string batchLast = "";
string batch = "";
if (!port.MesAcc.GetTrayCellLotNO(palletID, out batch, ref reStr))
{
return(false);
}
if (!port.MesAcc.GetTrayCellLotNO(lastPalletID, out batchLast, ref reStr))
{
return(false);
}
if (batchLast != batch)
{
reStr = string.Format("托盘{0} 批次{1},与入口缓存的托盘{2} 批次{3}不同", palletID, batch, lastPalletID, batchLast);
return(false);
}
////3 是否同型号
//if (port.NodeID == "2011" || port.NodeID == "2015" || port.NodeID == "2019")
//{
// if (lastCata != cata)
// {
// return false;
// }
//}
}
else
{
//空筐，只判断筐子类型
MesDBAccess.BLL.BatteryCataBll batteryCataBll = new MesDBAccess.BLL.BatteryCataBll();
MesDBAccess.Model.BatteryCataModel batCata = batteryCataBll.GetModel(cata);
if (batCata == null)
{
reStr = "不存在的电池型号配置:" + cata;
Console.Write(reStr);
return(false);
}
if (batCata.palletCataID == "A筐")
{
if ((port.NodeID != "2013") && (port.NodeID != "2017"))
{
return(false);
}
}
else if (batCata.palletCataID == "B筐")
{
if (port.NodeID != "2021")
{
return(false);
}
}
else
{
reStr = "不存在的筐类型配置:" + batCata.palletCataID;
return(false);
}
}
return(true);
}
return(true);
}
}
/// <summary>
/// 判断物流线是否堵塞，选择出库任务
/// </summary>
/// <param name="asrsCtl"></param>
/// <param name="asrsResManage"></param>
/// <param name="taskList"></param>
/// <param name="taskType"></param>
/// <returns></returns>
public CtlDBAccess.Model.ControlTaskModel AsrsCheckoutTaskTorun(AsrsControl.AsrsCtlModel asrsCtl, IAsrsManageToCtl asrsResManage, IList <CtlDBAccess.Model.ControlTaskModel> taskList, SysCfg.EnumAsrsTaskType taskType)
{
try
{
if (taskList == null)
{
return(null);
}
string houseName = asrsCtl.HouseName;
CtlDBAccess.Model.ControlTaskModel task = null;
foreach (CtlDBAccess.Model.ControlTaskModel t in taskList)
{
if (t.TaskStatus != "待执行")
{
continue;
}
string reStr = "";
AsrsTaskParamModel paramModel = new AsrsTaskParamModel();
if (!paramModel.ParseParam(taskType, t.TaskParam, ref reStr))
{
continue;
}
AsrsPortalModel port = asrsCtl.Ports[paramModel.OutputPort - 1];
int switchPathSeq = 1;
CellCoordModel cell = paramModel.CellPos1;
if (asrsCtl.NodeName == "A1库房" || asrsCtl.HouseName == "A2库房")
{
string area = "注液高温区";
if (!this.asrsResManage.GetLogicAreaName(houseName, cell, ref area))
{
continue;
}
if (area == "注液高温区")
{
switchPathSeq = 1;
}
else if (area == "化成高温区")
{
switchPathSeq = 2;
}
else
{
continue;
}
if (port.Db2Vals[switchPathSeq] != 1)
{
continue;
}
}
else if (asrsCtl.HouseName == "C1库房" || asrsCtl.HouseName == "C2库房" || asrsCtl.HouseName == "C3库房")
{
if (taskType == SysCfg.EnumAsrsTaskType.空筐出库)
{
if (port.Db2Vals[switchPathSeq] != 1)
{
continue;
}
}
}
AsrsModel.EnumGSEnabledStatus cellEnabledStatus = AsrsModel.EnumGSEnabledStatus.启用;
if (!asrsResManage.GetCellEnabledStatus(houseName, paramModel.CellPos1, ref cellEnabledStatus))
{
// reStr = "获取货位启用状态失败";
continue;
}
if (cellEnabledStatus == AsrsModel.EnumGSEnabledStatus.禁用)
{
continue;
}
task = t;
break;
}
return(task);
}
catch (Exception ex)
{
Console.WriteLine(ex.ToString());
return(null);
}
}