/// <summary>
/// 增加自动界面 标志位
/// </summary>
/// <param name="formauto"></param>
public static void AddFlag(Form_Auto formauto)
{
formauto.AddFlag("可以上下料", false);
formauto.AddFlag("启动点胶", false);
formauto.AddFlag("点胶完成", false);
formauto.AddFlag("抓取启动", false);
formauto.AddFlag("抓取完成", false);
formauto.AddFlag("启动AA", false);
formauto.AddFlag("AA完成", false);
formauto.AddFlag("点胶工站初始化完成", false);
formauto.AddFlag("AA工站初始化完成", false);
formauto.AddFlag("转盘站初始化完成", false);
formauto.AddFlag("点胶回零完成", false);
formauto.AddFlag("AA回零完成", false);
formauto.AddFlag("转盘回零完成", false);
// formauto.AddFlag("系统空跑", sys.g_AppMode == AppMode.AirRun);
}
public static void InitCam(Form_Auto formauto)
{
List <CameraBase> cameraBases = new List <CameraBase>();
//默认添加的是海康相机 如果换相机 填上对应的类
CameraMgr.GetInstance().EnumDevices(new HikVisionCamera(""), out cameraBases);
foreach (var temp in cameraBases)
{
temp.Open();
temp.SetExposureTime(1000);
temp.SetGain(1);
temp.RegisterCallBack();
temp.SetAcquisitionMode();
temp.StartGrab();
}
}
private void button_stop_Click(object sender, EventArgs e)
{
UserTest.RunLog.Write($"点击【停止】", LogType.Info, PathHelper.LogPathManual);
if (MessageBox.Show("是否确定停止? 如果为回零状态会关闭软件!", "Info", MessageBoxButtons.YesNo, MessageBoxIcon.Information) == DialogResult.No)
{
return;
}
if (!Form_Auto.IsHome)
{
IsShowCloseForm = true;
Form_Auto.EvenStop();
this.Close();
}
else
{
_logger.Info("stop:开始");
StationMgr.GetInstance().Stop();
_logger.Info("stop:结束");
AlarmMgr.GetIntance().StopAlarmBeet();
}
}
private void Form1_Load(object sender, EventArgs e)
{
#region 变量定义
run = DateTime.Now;
#endregion
#region 初始化参数配置
EvenAddPara();
//读工站配置
ConfigToolMgr.GetInstance().ReadStationConfig();
//读取用户设置
ConfigToolMgr.GetInstance().ReadUserConfig();
ConfigToolMgr.GetInstance().ReadUserParam();
//读取产品文件
ConfigToolMgr.GetInstance().ReadProductDir_Name();
//添加工位
UserConfig.AddStation();
//读取工站位置坐标
Dictionary <string, PointInfo> dicPonit = new Dictionary <string, PointInfo>();
foreach (var tem in StationMgr.GetInstance().GetAllStationName())
{
ConfigToolMgr.GetInstance().ReadPoint(tem, out dicPonit);
StationMgr.GetInstance().GetStation(tem).SetStationPointDic(dicPonit);
}
GlobalVariable.g_StationState = StationState.StationStateStop;
UserTest.algType = ParamSetMgr.GetInstance().GetStringParam("算法类型");
#endregion
#region 初始化硬件
EvenAddHardware();
ConfigToolMgr.GetInstance().ReadEthConfig();
ConfigToolMgr.GetInstance().ReadComConfig();
//读硬件配置 并创建IO,Motion 卡类 对象 并以默认参数配置卡
ConfigToolMgr.GetInstance().ReadMotionCardConfig();
ConfigToolMgr.GetInstance().ReadIoCardConfig();
ConfigToolMgr.GetInstance().ReadIoInputConfig();
ConfigToolMgr.GetInstance().ReadIoOutputConfig();
//读运动配置
ConfigToolMgr.GetInstance().ReadMoveParamConfig();
ConfigToolMgr.GetInstance().ReadHomeParamConfig();
//初始化IO Motion
if (!IOMgr.GetInstace().initAllIoCard())
{
MessageBox.Show("初始化IO卡失败");
return;
}
if (!MotionMgr.GetInstace().OpenAllCard())
{
MessageBox.Show("初始化控制卡失败");
return;
}
#endregion
#region 初始化界面加载
Ver.Text = "软件版本:" + System.IO.File.GetLastWriteTime(this.GetType().Assembly.Location).ToString("1.yyyy.MMdd.HHmm");
//界面加载初始化
this.WindowState = FormWindowState.Maximized;
int BtnHeight = button_stop.Height + 10;
panel_window.Location = new System.Drawing.Point(0, BtnHeight);
panel_window.Size = new Size(this.Width - 30, this.Height - BtnHeight - 1);
Form_Auto autoform = new Form_Auto();
m_dicAllWindows.Add(button_Home, autoform);
m_dicAllWindows.Add(button_Set, new Form_Set());
m_dicAllWindows.Add(button_vision, new Form_VisionDebug());
m_dicAllWindows.Add(button_Param, new Form_ParamSet());
m_dicAllWindows.Add(button_UserSMgr, new UserManger());
m_currentForm = autoform;
autoform.TopLevel = false;
autoform.Dock = DockStyle.Fill;
autoform.Parent = this.panel_window;
autoform.Show();
//初始化登入权限
User user = new User();
int index = sys.g_listUser.FindIndex(t => t._userName == "admin");
if (index == -1)
{
user = new User()
{
_userName = "******", _userPassWord = "******", _userRight = UserRight.超级管理员
};
sys.g_listUser.Add(user);
}
index = sys.g_listUser.FindIndex(t => t._userName == "user");
if (index == -1)
{
user = new User()
{
_userName = "******", _userPassWord = "******", _userRight = UserRight.客户操作员
};
sys.g_listUser.Add(user);
}
index = sys.g_listUser.FindIndex(t => t._userName == "debug");
if (index == -1)
{
user = new User()
{
_userName = "******", _userPassWord = "******", _userRight = UserRight.调试工程师
};
sys.g_listUser.Add(user);
}
index = sys.g_listUser.FindIndex(t => t._userName == "engineer");
if (index == -1)
{
user = new User()
{
_userName = "******", _userPassWord = "******", _userRight = UserRight.软件工程师
};
sys.g_listUser.Add(user);
}
#endregion
}
private void button_Reset_Click(object sender, EventArgs e)
{
UserTest.RunLog.Write($"点击【复位】", LogType.Info, PathHelper.LogPathManual);
button_Reset.BackColor = Color.Green;
Form_Auto.EvenReset();
}
private void Form1_Load(object sender, EventArgs e)
{
//读取网口串口配置
ParamSetMgr.GetInstance().SetBoolParam("启用安全门", true);
ParamSetMgr.GetInstance().SetBoolParam("启用安全光栅", true);
ConfigToolMgr.GetInstance().ReadEthConfig();
ConfigToolMgr.GetInstance().ReadComConfig();
//读硬件配置 并创建IO,Motion 卡类 对象 并以默认参数配置卡
ConfigToolMgr.GetInstance().ReadMotionCardConfig();
ConfigToolMgr.GetInstance().ReadIoCardConfig();
ConfigToolMgr.GetInstance().ReadIoInputConfig();
ConfigToolMgr.GetInstance().ReadIoOutputConfig();
//读工站配置
ConfigToolMgr.GetInstance().ReadStationConfig();
//读取用户设置
ConfigToolMgr.GetInstance().ReadUserConfig();
//读取产品文件
ConfigToolMgr.GetInstance().ReadProductDir_Name();
//读运动配置
ConfigToolMgr.GetInstance().ReadMoveParamConfig();
ConfigToolMgr.GetInstance().ReadHomeParamConfig();
ConfigToolMgr.GetInstance().ReadUserParam();
//视觉x文件路径初始化
VisionMgr.GetInstance().CurrentVisionProcessDir = ParamSetMgr.GetInstance().CurrentWorkDir + "\\" + ParamSetMgr.GetInstance().CurrentProductFile + "\\" + @"Config\Vision\";
string str = VisionMgr.GetInstance().CurrentVisionProcessDir;
//初始化 Motion IO
MotionMgr.GetInstace().OpenAllCard();
IOMgr.GetInstace().initAllIoCard();
//AA参数加载
UserConfig.BandEventOnForm1(this);
this.WindowState = FormWindowState.Maximized;
int BtnHeight = button_stop.Height + 10;
panel_window.Location = new System.Drawing.Point(0, BtnHeight);
panel_window.Size = new Size(this.Width - 30, this.Height - BtnHeight - 1);
Form_Auto autoform = new Form_Auto();
m_dicAllWindows.Add(button_Home, autoform);
m_dicAllWindows.Add(button_Set, new Form_Set());
m_dicAllWindows.Add(button_vision, new Form_VisionDebug());
m_dicAllWindows.Add(button_Param, new Form_ParamSet());
m_dicAllWindows.Add(button_UserSMgr, new UserManger());
m_currentForm = autoform;
UserConfig.AddStation();
//读取工站位置坐标
Dictionary <string, PointInfo> dicPonit = new Dictionary <string, PointInfo>();
foreach (var tem in StationMgr.GetInstance().GetAllStationName())
{
ConfigToolMgr.GetInstance().ReadPoint(tem, out dicPonit);
StationMgr.GetInstance().GetStation(tem).SetStationPointDic(dicPonit);
}
// 注册安全函数
UserConfig.AddIoSafeOperate();
UserConfig.AddAxisSafeOperate();
//初始化 工站状态
GlobalVariable.g_StationState = StationState.StationStateStop;
IOMgr.GetInstace().m_deltgateSystemSingl += ProcessSysIo;
MotionMgr.GetInstace().m_eventAxisSingl += ProcessSysIo;
autoform.TopLevel = false;
autoform.Dock = DockStyle.Fill;
autoform.Parent = this.panel_window;
autoform.Show();
//初始化权限
sys.g_eventRightChanged += ChangedUserRight;
User user = new User();
int index = sys.g_listUser.FindIndex(t => t._userName == "admin");
if (index == -1)
{
user = new User()
{
_userName = "******", _userPassWord = "******", _userRight = UserRight.超级管理员
};
sys.g_listUser.Add(user);
}
index = sys.g_listUser.FindIndex(t => t._userName == "user");
if (index == -1)
{
user = new User()
{
_userName = "******", _userPassWord = "******", _userRight = UserRight.客户操作员
};
sys.g_listUser.Add(user);
}
index = sys.g_listUser.FindIndex(t => t._userName == "debug");
if (index == -1)
{
user = new User()
{
_userName = "******", _userPassWord = "******", _userRight = UserRight.调试工程师
};
sys.g_listUser.Add(user);
}
index = sys.g_listUser.FindIndex(t => t._userName == "engineer");
if (index == -1)
{
user = new User()
{
_userName = "******", _userPassWord = "******", _userRight = UserRight.软件工程师
};
sys.g_listUser.Add(user);
}
GlobalVariable.g_eventStationStateChanged += StationStateChangedHandler;
}
/// <summary>
/// 工站绑定主界面视觉窗口
/// </summary>
/// <param name="formauto"></param>
public static void BandStationWithVisionCtr(Form_Auto formauto)
{
}
/// <summary>
/// 初始化主界面Haclon窗口
/// </summary>
/// <param name="formauto"></param>
public static void InitHalconWindow(Form_Auto formauto)
{
}
public StationStep StepCheckIpos(bool bmanual = false)
{
StationStep step = StationStep.Step_CheckIpos;
bool dEnableA = ParamSetMgr.GetInstance().GetBoolParam("屏蔽A工位");
bool dEnableB = ParamSetMgr.GetInstance().GetBoolParam("屏蔽B工位");
bool bA_UnLoadLoadStart = TableData.GetInstance().GetStationStartCmd("A_UnLoadLoad") && !dEnableA;
bool bB_UnLoadLoadStart = TableData.GetInstance().GetStationStartCmd("B_UnLoadLoad") && !dEnableB;
if (bA_UnLoadLoadStart || bB_UnLoadLoadStart || ParamSetMgr.GetInstance().GetBoolParam("重新上料"))
{
ParamSetMgr.GetInstance().SetBoolParam("重新上料", false);
TableData.GetInstance().ResetStartCmd("A_UnLoadLoad");
TableData.GetInstance().ResetStartCmd("B_UnLoadLoad");
strStationName = TableData.GetInstance().GetStationName();
if (strStationName == "A_Pick" || strStationName == "B_Pick")
{
TableData.GetInstance().SetStationResult("A_UnLoadLoad", true);
TableData.GetInstance().SetStationResult("B_UnLoadLoad", true);
return(step);
}
SocketNumOfUnloadLoad = TableData.GetInstance().GetSocketNum(1, 0.5) - 1;
if (SocketNumOfUnloadLoad == 0 && dEnableA)
{
TableData.GetInstance().SetStationResult("A_UnLoadLoad", true);
TableData.GetInstance().SetStationResult("B_UnLoadLoad", true);
return(step);
}
if (SocketNumOfUnloadLoad == 1 && dEnableB)
{
TableData.GetInstance().SetStationResult("A_UnLoadLoad", true);
TableData.GetInstance().SetStationResult("B_UnLoadLoad", true);
return(step);
}
IOMgr.GetInstace().WriteIoBit("NG指示红灯", false);
IOMgr.GetInstace().WriteIoBit("OK指示绿灯", true);
Info("开始上下料，安全光栅开始屏蔽");
ParamSetMgr.GetInstance().SetBoolParam("启用安全光栅", false);
ParamSetMgr.GetInstance().SetBoolParam("可以上下料", true);
SocketState state = SocketMgr.GetInstance().socketArr[SocketNumOfUnloadLoad].socketState;
if (state == SocketState.HaveOK || state == SocketState.HaveNG)
{
string lightColor = state == SocketState.HaveOK ? "OK指示绿灯" : "NG指示红灯";
string fp = state == SocketState.HaveOK ? "P" : "F";
UserTest.TestResultAB[SocketNumOfUnloadLoad].SocketerNumber = SocketNumOfUnloadLoad == 0 ? "A" : "B";
#region 计算CT赋值
if (UserTest.ProductCount.CountCTAll == 0)
{
UserTest.ProductCount.StarCTTime = DateTime.Now;
UserTest.ProductCount.EndCTTime = DateTime.Now;
UserTest.ProductCount.CountCTTime = 0;
}
else
{
UserTest.ProductCount.CountCTTime += (DateTime.Now - UserTest.ProductCount.EndCTTime).TotalSeconds;
UserTest.ProductCount.EndCTTime = DateTime.Now;
if ((DateTime.Now - UserTest.ProductCount.StarCTTime).TotalMinutes > ParamSetMgr.GetInstance().GetDoubleParam("UPH计算时长"))
{
if (UserTest.ProductCount.CountCTAll > ParamSetMgr.GetInstance().GetDoubleParam("UPH计算时长范围内最少个数"))
{
UserTest.ProductCount.UPH = (UserTest.ProductCount.CountCTAll) * 3600 / UserTest.ProductCount.CountCTTime;
}
//清除
UserTest.ProductCount.CountCTAll = -1;
}
}
UserTest.ProductCount.CountCTAll++;
if (SocketNumOfUnloadLoad == 0)
{
if (fp == "P")
{
UserTest.ProductCount.OKA++;
}
else
{
UserTest.ProductCount.NGA++;
if (!UserTest.FailResultAB.Play)
{
UserTest.ProductCount.PlayFailA++;
UserTest.FailResultAB.OC = true;
UserTest.FailResultAB.SFR = true;
UserTest.FailResultAB.Tilt = true;
}
if (!UserTest.FailResultAB.OC)
{
UserTest.ProductCount.OCFailA++;
UserTest.FailResultAB.Play = true;
UserTest.FailResultAB.SFR = true;
UserTest.FailResultAB.Tilt = true;
}
if (!UserTest.FailResultAB.Tilt)
{
UserTest.ProductCount.TiltFailA++;
UserTest.FailResultAB.OC = true;
UserTest.FailResultAB.SFR = true;
UserTest.FailResultAB.Play = true;
}
if (!UserTest.FailResultAB.SFR)
{
UserTest.ProductCount.SFRFailA++;
UserTest.FailResultAB.OC = true;
UserTest.FailResultAB.Play = true;
UserTest.FailResultAB.Tilt = true;
}
if (UserTest.FailResultAB.Play && UserTest.FailResultAB.OC && UserTest.FailResultAB.Tilt && UserTest.FailResultAB.SFR)
{
UserTest.ProductCount.OtherFailA++;
}
}
}
else
{
if (fp == "P")
{
UserTest.ProductCount.OKB++;
}
else
{
UserTest.ProductCount.NGB++;
if (!UserTest.FailResultAB.Play)
{
UserTest.ProductCount.PlayFailB++;
UserTest.FailResultAB.OC = true;
UserTest.FailResultAB.SFR = true;
UserTest.FailResultAB.Tilt = true;
}
if (!UserTest.FailResultAB.OC)
{
UserTest.ProductCount.OCFailB++;
UserTest.FailResultAB.Play = true;
UserTest.FailResultAB.SFR = true;
UserTest.FailResultAB.Tilt = true;
}
if (!UserTest.FailResultAB.Tilt)
{
UserTest.ProductCount.TiltFailB++;
UserTest.FailResultAB.OC = true;
UserTest.FailResultAB.SFR = true;
UserTest.FailResultAB.Play = true;
}
if (!UserTest.FailResultAB.SFR)
{
UserTest.ProductCount.SFRFailB++;
UserTest.FailResultAB.OC = true;
UserTest.FailResultAB.Play = true;
UserTest.FailResultAB.Tilt = true;
}
if (UserTest.FailResultAB.Play && UserTest.FailResultAB.OC && UserTest.FailResultAB.Tilt && UserTest.FailResultAB.SFR)
{
UserTest.ProductCount.OtherFailB++;
}
}
}
#endregion
Form_Auto.EvenShowCT(SocketNumOfUnloadLoad + 1);
UserTest.TestResultAB[SocketNumOfUnloadLoad].Result = fp == "P" ? true : false;
if (fp == "P")
{
UserTest.TestResultAB[SocketNumOfUnloadLoad].FailStep = "Pass";
}
UserTest.TestResultAB[SocketNumOfUnloadLoad].EndTime = DateTime.Now;
UserTest.TestResultAB[SocketNumOfUnloadLoad].TestTime = (UserTest.TestResultAB[SocketNumOfUnloadLoad].EndTime - UserTest.TestResultAB[SocketNumOfUnloadLoad].StarTime).TotalSeconds;
string errCsv = CSVHelper.Instance.SaveToCSVPath(PathHelper.TestResultCsvPath, UserTest.TestResultAB[SocketNumOfUnloadLoad]);
IOMgr.GetInstace().WriteIoBit("OK指示绿灯", false);
IOMgr.GetInstace().WriteIoBit("NG指示红灯", false);
IOMgr.GetInstace().WriteIoBit(lightColor, true);
Info($"保存OK结果：cvs={errCsv}.");
if (SocketNumOfUnloadLoad == 0)
{
IOMgr.GetInstace().WriteIoBit($"ALens升降气缸", true);
}
else
{
IOMgr.GetInstace().WriteIoBit($"BLens升降气缸", true);
}
//PlaceToSocket(SocketNumOfUnloadLoad);
UserTest.CTTestAB[SocketNumOfUnloadLoad].Star = false;
UserTest.CTTestAB[SocketNumOfUnloadLoad].End = false;
UserTest.CTTestAB[SocketNumOfUnloadLoad].Show = true;
}
//同意下料接口
SysFunConfig.LodUnloadPatten.ULoad(SocketNumOfUnloadLoad == 0? "A":"B", bmanual);
retry_check_Start:
ParamSetMgr.GetInstance().SetBoolParam("启用安全光栅", false);
WaranResult waranResult = doWhileCheckStartSignal.doSomething(this, doWhileCheckStartSignal, false, new object[] { this });
if (waranResult == WaranResult.Retry)
{
goto retry_check_Start;
}
IOMgr.GetInstace().WriteIoBit($"相机光源", true);
IOMgr.GetInstace().WriteIoBit("启动按钮灯", false);
IOMgr.GetInstace().WriteIoBit("OK指示绿灯", false);
IOMgr.GetInstace().WriteIoBit("NG指示红灯", false);
if (!IOMgr.GetInstace().ReadIoInBit($"点胶液位感应") && ParamSetMgr.GetInstance().GetBoolParam("点胶液位检测"))
{
MessageBox.Show($"点胶液位感应有信号，胶水已经用完！请更换，或者屏蔽[点胶液位检测]。", "Warning", MessageBoxButtons.OK, MessageBoxIcon.Warning, MessageBoxDefaultButton.Button1, MessageBoxOptions.DefaultDesktopOnly);
goto retry_check_Start;
}
Form_Auto.EvenGetSN(SocketNumOfUnloadLoad);
if (UserTest.TestResultAB[SocketNumOfUnloadLoad].SerialNumber == "NOSN")
{
MessageBox.Show("请输入SN 或者屏蔽SN,重新启动", "Warning", MessageBoxButtons.OK, MessageBoxIcon.Warning, MessageBoxDefaultButton.Button1, MessageBoxOptions.DefaultDesktopOnly);
goto retry_check_Start;
}
if (SocketNumOfUnloadLoad == 0)
{
UserTest.ProductCount.CompeteA++;
}
else
{
UserTest.ProductCount.CompeteB++;
}
ParamSetMgr.GetInstance().SetBoolParam("启用安全光栅", true);
ParamSetMgr.GetInstance().SetBoolParam("可以上下料", false);
ParamSetMgr.GetInstance().SetBoolParam("AA完成", false);
ParamSetMgr.GetInstance().SetBoolParam("点胶完成", false);
ParamSetMgr.GetInstance().SetBoolParam("启动AA", false);
ParamSetMgr.GetInstance().SetBoolParam("启动点胶", false);
Info("开始上下料，安全光栅开始启用");
ParamSetMgr.GetInstance().SetBoolParam("启用安全光栅", true);
UserTest.CTTestAB[SocketNumOfUnloadLoad].Star = true;
UserTest.CTTestAB[SocketNumOfUnloadLoad].End = false;
UserTest.CTTestAB[SocketNumOfUnloadLoad].Show = false;
step = StationStep.Step_GoSnap;
}
return(step);
}
public static void FlushDatatoAutoScreen(Form_Auto formauto)
{
}
public static void BandStationWithCtrl(Form_Auto formauto)
{
UserConfig.bandStationAndVisionCtrl("点胶站", formauto.visionControl1, 1);
}
/// <summary>
/// 增加自动界面 标志位
/// </summary>
/// <param name="formauto"></param>
public static void AddFlag(Form_Auto formauto)
{
formauto.AddFlag("系统空跑", sys.g_AppMode == AppMode.AirRun);
}
