private string AsrsAreaToCheckin(string palletID, AsrsControl.AsrsCtlModel asrsCtl, int step)
{
string area = "";
if (step == 0)
{
area = "空筐区";
//if (asrsCtl.HouseName == "C1库房" || asrsCtl.HouseName == "C2库房" || asrsCtl.HouseName == "C3库房")
//{
// area = "空筐区";
//}
//else
//{
// area = SysCfg.SysCfgModel.asrsStepCfg.AsrsAreaSwitch(step);
//}
}
else
{
if (asrsCtl.HouseName == "B1库房")
{
string batteryCata = "";
if (palletID.Length >= 11)
{
batteryCata = palletID.Substring(0, 4);
}
else
{
//return area;
batteryCata = "F33A";
}
MesDBAccess.BLL.BatteryFenrongCfgBll batteryFenrongBll = new MesDBAccess.BLL.BatteryFenrongCfgBll();
string strWhere = string.Format("batteryCataCode = '{0}'", batteryCata);
List <MesDBAccess.Model.BatteryFenrongCfgModel> batteryFenrongList = batteryFenrongBll.GetModelList(strWhere, "fenrongZone");
foreach (MesDBAccess.Model.BatteryFenrongCfgModel cfgM in batteryFenrongList)
{
string areaCheckin = cfgM.fenrongZone;
int validCells = 0;
string reStr = "";
if (!asrsResManage.GetHouseAreaLeftGs(asrsCtl.HouseName, areaCheckin, ref validCells, reStr))
{
Console.WriteLine("{0}获取 {1} 剩余货位数量失败", asrsCtl.HouseName, areaCheckin);
continue;
}
if (validCells > 0)
{
area = areaCheckin;
break;
}
}
}
else
{
area = SysCfg.SysCfgModel.asrsStepCfg.AsrsAreaSwitch(step);
}
}
return(area);
}
//A1库出库任务委托
public CtlDBAccess.Model.ControlTaskModel GetCheckoutOfA1(AsrsControl.AsrsCtlModel asrsCtl, IAsrsManageToCtl asrsResManage, IList <CtlDBAccess.Model.ControlTaskModel> taskList, SysCfg.EnumAsrsTaskType taskType)
{
if (asrsCtl.HouseName != AsrsModel.EnumStoreHouse.A1库房.ToString())
{
return(null);
}
if (taskList == null)
{
return(null);
}
NodeVirStation nodeStation = GetNodeByID("4001") as NodeVirStation;
//AsrsModel.EnumLogicArea requireCheckoutArea = AsrsModel.EnumLogicArea.一次高温A区;
List <AsrsModel.EnumLogicArea> areaList = new List <AsrsModel.EnumLogicArea>();
if (nodeStation.Db2Vals[2] == 1)
{
//requireCheckoutArea = AsrsModel.EnumLogicArea.一次高温A区;
areaList.Add(AsrsModel.EnumLogicArea.一次高温A区);
areaList.Add(AsrsModel.EnumLogicArea.一次高温B区);
}
else if (nodeStation.Db2Vals[2] == 2)
{
areaList.Add(AsrsModel.EnumLogicArea.一次高温B区);
areaList.Add(AsrsModel.EnumLogicArea.一次高温A区);
}
else
{
return(null);
}
string houseName = asrsCtl.HouseName;
ControlTaskModel task = null;
foreach (AsrsModel.EnumLogicArea requireCheckoutArea in areaList)
{
task = GetCheckoutOfArea(asrsCtl, asrsResManage, taskType, taskList, requireCheckoutArea);
if (task != null)
{
break;
}
}
return(task);
}
private CtlDBAccess.Model.ControlTaskModel GetCheckoutOfArea(AsrsControl.AsrsCtlModel asrsCtl, IAsrsManageToCtl asrsResManage, SysCfg.EnumAsrsTaskType taskType, IList <CtlDBAccess.Model.ControlTaskModel> taskList, AsrsModel.EnumLogicArea checkOutArea)
{
string houseName = asrsCtl.HouseName;
ControlTaskModel task = null;
if (taskList == null)
{
return(null);
}
foreach (ControlTaskModel t in taskList)
{
string reStr = "";
AsrsTaskParamModel paramModel = new AsrsTaskParamModel();
if (!paramModel.ParseParam(taskType, t.TaskParam, ref reStr))
{
continue;
}
AsrsModel.EnumGSEnabledStatus cellEnabledStatus = AsrsModel.EnumGSEnabledStatus.启用;
if (!asrsResManage.GetCellEnabledStatus(houseName, paramModel.CellPos1, ref cellEnabledStatus))
{
// reStr = "获取货位启用状态失败";
continue;
}
if (cellEnabledStatus == AsrsModel.EnumGSEnabledStatus.禁用)
{
continue;
}
AsrsModel.EnumLogicArea curLogicArea = AsrsModel.EnumLogicArea.一次高温A区;
if (!asrsResManage.GetLogicAreaName(houseName, paramModel.CellPos1, ref curLogicArea))
{
continue;
}
if (curLogicArea == checkOutArea)
{
task = t;
break;
}
}
return(task);
}
public override bool ExeBusiness(ref string reStr)
{
if (!devStatusRestore)
{
devStatusRestore = DevStatusRestore();
}
if (db2Vals[0] == 1)
{
currentTaskPhase = 0;
Array.Clear(this.db1ValsToSnd, 0, this.db1ValsToSnd.Count());
rfidUID = string.Empty;
currentTaskDescribe = "等待新的任务";
//return true;
}
//if(db1ValsToSnd[0] >1) //分流完成后
//{
// return true;
//}
if (db2Vals[0] == 2)
{
if (currentTaskPhase == 0)
{
currentTaskPhase = 1;
}
}
switch (this.currentTaskPhase)
{
case 1:
{
currentTaskDescribe = "开始读RFID";
this.rfidUID = "";
if (SysCfg.SysCfgModel.UnbindMode)
{
this.rfidUID = System.Guid.NewGuid().ToString();
}
else
{
if (SysCfg.SysCfgModel.SimMode || SysCfg.SysCfgModel.RfidSimMode)
{
this.rfidUID = this.SimRfidUID;
}
else
{
this.rfidUID = this.barcodeRW.ReadBarcode();
}
}
if (string.IsNullOrWhiteSpace(this.rfidUID))
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读料框条码失败");
}
this.db1ValsToSnd[0] = barcodeFailedStat;
break;
}
this.rfidUID = this.rfidUID.Trim(new char[] { '\0', '\r', '\n', '\t', ' ' });
string palletPattern = @"^[a-z|A-Z|0-9]{4}TP[0-9]{4,}";
if (!Regex.IsMatch(this.rfidUID, palletPattern))
{
if (this.db1ValsToSnd[0] != barcodeFailedStat)
{
logRecorder.AddDebugLog(nodeName, "读料框条码不符合规则，" + this.rfidUID);
this.currentTaskDescribe = "读料框条码不符合规则，" + this.rfidUID;
}
this.db1ValsToSnd[0] = barcodeFailedStat;
break;
}
/*
* //检测是否跟库里有重码
* string[] houseNames = new string[] { AsrsModel.EnumStoreHouse.A1库房.ToString(), AsrsModel.EnumStoreHouse.A2库房.ToString(),
* AsrsModel.EnumStoreHouse.B1库房.ToString(), AsrsModel.EnumStoreHouse.C1库房.ToString(),AsrsModel.EnumStoreHouse.C2库房.ToString(),AsrsModel.EnumStoreHouse.C3库房.ToString() };
* foreach (string houseName in houseNames)
* {
* string cellIn = AsrsResManage.IsProductCodeInStore(houseName, this.rfidUID, ref reStr);
* if (!string.IsNullOrWhiteSpace(cellIn))
* {
* if (this.db1ValsToSnd[0] != 3)
* {
* currentTaskDescribe = string.Format("条码异常，条码{0}已经在库房{1},库位{2}", this.rfidUID.Length.ToString(), houseName, cellIn);
* logRecorder.AddDebugLog(nodeName, currentTaskDescribe);
* }
* this.db1ValsToSnd[0] = 3;
* return true;
* }
* }*/
logRecorder.AddDebugLog(this.nodeName, "读到托盘号:" + this.rfidUID);
this.currentTaskPhase++;
break;
}
case 2:
{
//分流
currentTaskDescribe = "等待分流";
int switchRe = 0;
int step = 0;
if (!MesAcc.GetStep(this.rfidUID, out step, ref reStr))
{
currentTaskDescribe = "查询MES工步失败:" + reStr;
break;
}
if (this.nodeID == "4001")
{
if (step == 0)
{
currentTaskDescribe = string.Format("{0} 入库分流失败，步号为0，禁止入库", this.rfidUID);
if (this.db1ValsToSnd[0] != 4)
{
logRecorder.AddDebugLog(nodeName, string.Format("{0} 入库分流失败，步号为0，禁止入库", this.rfidUID));
}
this.db1ValsToSnd[0] = 4; //
break;
}
}
if (this.nodeID == "4004")
{
step = 5;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
if (this.nodeID == "4005")
{
step = 6;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
if (this.nodeID == "4006")
{
if (step > 0)
{
if (step >= 11)
{
step = 0;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
else if (step != 10)
{
step = 10;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
}
}
FlowPathModel switchPath = FindFirstValidPath(this.rfidUID, ref reStr);
if (switchPath == null)
{
switchRe = 0; //无可用路径，等待
this.db1ValsToSnd[0] = (short)switchRe;
this.currentTaskDescribe = reStr;
break;
}
else
{
CtlNodeBaseModel node = switchPath.NodeList[0];
if (this.nodeID == "4004")
{
AsrsControl.AsrsPortalModel port = (node as AsrsControl.AsrsPortalModel);
if (port == null)
{
break;
}
AsrsModel.CellCoordModel requireCell = null;
AsrsControl.AsrsCtlModel asrsCtl = port.AsrsCtl;
AsrsInterface.IAsrsManageToCtl asrsResManage = port.AsrsCtl.AsrsResManage;
string logicArea = "通用分区";
if (dlgtGetLogicArea != null)
{
logicArea = dlgtGetLogicArea(this.rfidUID, asrsCtl, step);
}
if (string.IsNullOrWhiteSpace(logicArea))
{
this.currentTaskDescribe = string.Format("{0} 检索货区失败,未配置", this.rfidUID);
break;
}
// AsrsModel.EnumLogicArea logicArea = (AsrsModel.EnumLogicArea)Enum.Parse(typeof(AsrsModel.EnumLogicArea), SysCfg.SysCfgModel.asrsStepCfg.AsrsAreaSwitch(step));
if (!asrsResManage.CellRequire(asrsCtl.HouseName, logicArea, ref requireCell, ref reStr))
{
Console.WriteLine("{0}申请库位失败,{1}", nodeName, reStr);
break;
}
if (requireCell.Row == 1)
{
switchRe = 2;
asrsCtl.SetAsrsCheckinRow(requireCell.Row);
}
else if (requireCell.Row == 2)
{
switchRe = 3;
asrsCtl.SetAsrsCheckinRow(requireCell.Row);
}
else
{
break;
}
logRecorder.AddDebugLog(nodeName, string.Format("{0}锁定分容库位第{1}排", this.rfidUID, requireCell.Row));
}
else
{
switchRe = switchPath.PathSeq + 1;
}
this.db1ValsToSnd[0] = (short)switchRe;
/*
* if(this.nodeID=="4006") //OCV后入库分流时，把条码后4位以整形发给PLC
* {
* this.db1ValsToSnd[1] = short.Parse(this.rfidUID.Substring(this.rfidUID.Length - 4, 4));
* }*/
if (node.GetType().ToString() == "AsrsControl.AsrsPortalModel")
{
(node as AsrsControl.AsrsPortalModel).PushPalletID(this.rfidUID);
}
string logStr = string.Format("{0}分流，进入{1}", this.rfidUID, switchPath.NodeList[0].NodeName);
logRecorder.AddDebugLog(nodeName, logStr);
AddProduceRecord(this.rfidUID, logStr);
if (this.nodeID == "4001")
{
if (step >= 4)
{
step = 0;
if (!MesAcc.UpdateStep(step, this.rfidUID, ref reStr))
{
currentTaskDescribe = "更新MES工步失败:" + reStr;
break;
}
}
}
}
this.currentTaskPhase++;
break;
}
case 3:
{
currentTaskDescribe = "分流完成";
break;
}
default:
break;
}
return(true);
}
/// <summary>
/// 控制出库任务的生成，包括产品出库，空筐出库
/// </summary>
/// <param name="asrsCtl"></param>
/// <param name="reStr"></param>
/// <returns></returns>
private bool AsrsCheckoutLoop(AsrsControl.AsrsCtlModel asrsCtl, SysCfg.EnumAsrsTaskType taskType, ref string reStr)
{
try
{
CtlDBAccess.BLL.ControlTaskBll ctlTaskBll = new CtlDBAccess.BLL.ControlTaskBll();
// SysCfg.EnumAsrsTaskType taskType = SysCfg.EnumAsrsTaskType.产品出库;
// 1产品出库
List <AsrsPortalModel> ports = asrsCtl.GetOutPortsOfBindedtask(taskType);
string houseName = asrsCtl.HouseName;
AsrsModel.EnumCellStatus targetStoreStatus = EnumCellStatus.满位;
if (taskType == SysCfg.EnumAsrsTaskType.空筐出库)
{
targetStoreStatus = EnumCellStatus.空料框;
}
foreach (AsrsPortalModel port in ports)
{
if (taskType == SysCfg.EnumAsrsTaskType.空筐出库)
{
if (port.Db2Vals[0] != 2 || port.Db2Vals[2] != 1) //禁止出库
{
continue;
}
}
else //禁止出库
{
if (port.Db2Vals[0] != 2 || port.Db2Vals[1] != 1)
{
continue;
}
}
//查询是否有待执行或者执行中的任务
string str = string.Format("DeviceID='{0}' and EndDevice='{1}' and TaskType={2} and (TaskStatus='待执行' or TaskStatus='执行中')", asrsCtl.StackDevice.NodeID, port.NodeID, (int)taskType);
List <CtlDBAccess.Model.ControlTaskModel> taskList = ctlTaskBll.GetModelList(str);
if (taskList != null && taskList.Count() > 0)
{
continue;
}
//遍历所有库位，判断材料类别，按照先入先出规则，匹配出库的货位。
Dictionary <string, AsrsModel.GSMemTempModel> asrsStatDic = new Dictionary <string, AsrsModel.GSMemTempModel>();
if (!asrsResManage.GetAllGsModel(ref asrsStatDic, ref reStr))
{
Console.WriteLine(string.Format("{0} 获取货位状态失败", houseName));
return(false);
}
List <AsrsModel.GSMemTempModel> validCells = new List <AsrsModel.GSMemTempModel>();
int r = 1, c = 1, L = 1;
//先查询所有可出库货位
for (r = 1; r < asrsCtl.AsrsRow + 1; r++)
{
for (c = 1; c < asrsCtl.AsrsCol + 1; c++)
{
for (L = 1; L < asrsCtl.AsrsLayer + 1; L++)
{
string strKey = string.Format("{0}:{1}-{2}-{3}", houseName, r, c, L);
AsrsModel.GSMemTempModel cellStat = null;
if (!asrsStatDic.Keys.Contains(strKey))
{
continue;
}
cellStat = asrsStatDic[strKey];
if ((!cellStat.GSEnabled) || (cellStat.GSTaskStatus == AsrsModel.EnumGSTaskStatus.锁定.ToString()) || (cellStat.GSStatus != targetStoreStatus.ToString()))
{
// reStr = string.Format("货位{0}-{1}-{2}禁用,无法生成出库任务", cell.Row, cell.Col, cell.Layer);
continue;
}
AsrsModel.CellCoordModel cell = new AsrsModel.CellCoordModel(r, c, L);
validCells.Add(cellStat);
}
}
}
//再按照先入先出原则生成出库任务
if (validCells.Count() > 0)
{
//排序，按照先入先出
AsrsModel.GSMemTempModel firstGS = validCells[0];
if (validCells.Count() > 1)
{
for (int i = 1; i < validCells.Count(); i++)
{
AsrsModel.GSMemTempModel tempGS = validCells[i];
if (tempGS.InHouseDate < firstGS.InHouseDate)
{
firstGS = tempGS;
}
}
}
//生成出库任务
string[] strCellArray = firstGS.GSPos.Split(new string[] { "-" }, StringSplitOptions.RemoveEmptyEntries);
int row = int.Parse(strCellArray[0]);
int col = int.Parse(strCellArray[1]);
int layer = int.Parse(strCellArray[2]);
AsrsModel.CellCoordModel cell = new AsrsModel.CellCoordModel(row, col, layer);
List <string> storGoods = new List <string>();
if (!asrsResManage.GetStockDetail(houseName, cell, ref storGoods))
{
return(false);
}
string palletIDStr = "";
for (int i = 0; i < storGoods.Count(); i++)
{
if (storGoods.Count() > 1 && (i == storGoods.Count() - 1))
{
palletIDStr = palletIDStr + storGoods[i];
}
else
{
palletIDStr = palletIDStr + storGoods[i] + ",";
}
}
return(asrsCtl.CreateStackerTask(port, taskType, cell, palletIDStr, ref reStr));
//if (asrsCtl.GenerateOutputTask(cell, port.BindedTaskOutput, true, port.PortSeq, ref reStr, new List<short> { palletCata }))
//{
// port.Db1ValsToSnd[0] = 2;
//}
//else
//{
// Console.WriteLine("生成任务{0}失败,{1}", port.BindedTaskOutput.ToString(), reStr);
//}
}
}
return(true);
}
catch (Exception ex)
{
reStr = ex.ToString();
return(false);
}
}
/// <summary>
/// 判断物流线是否堵塞，选择出库任务
/// </summary>
/// <param name="asrsCtl"></param>
/// <param name="asrsResManage"></param>
/// <param name="taskList"></param>
/// <param name="taskType"></param>
/// <returns></returns>
public CtlDBAccess.Model.ControlTaskModel AsrsCheckoutTaskTorun(AsrsControl.AsrsCtlModel asrsCtl, IAsrsManageToCtl asrsResManage, IList <CtlDBAccess.Model.ControlTaskModel> taskList, SysCfg.EnumAsrsTaskType taskType)
{
try
{
if (taskList == null)
{
return(null);
}
string houseName = asrsCtl.HouseName;
CtlDBAccess.Model.ControlTaskModel task = null;
foreach (CtlDBAccess.Model.ControlTaskModel t in taskList)
{
if (t.TaskStatus != "待执行")
{
continue;
}
string reStr = "";
AsrsTaskParamModel paramModel = new AsrsTaskParamModel();
if (!paramModel.ParseParam(taskType, t.TaskParam, ref reStr))
{
continue;
}
AsrsPortalModel port = asrsCtl.Ports[paramModel.OutputPort - 1];
int switchPathSeq = 1;
CellCoordModel cell = paramModel.CellPos1;
if (asrsCtl.NodeName == "A1库房" || asrsCtl.HouseName == "A2库房")
{
string area = "注液高温区";
if (!this.asrsResManage.GetLogicAreaName(houseName, cell, ref area))
{
continue;
}
if (area == "注液高温区")
{
switchPathSeq = 1;
}
else if (area == "化成高温区")
{
switchPathSeq = 2;
}
else
{
continue;
}
if (port.Db2Vals[switchPathSeq] != 1)
{
continue;
}
}
else if (asrsCtl.HouseName == "C1库房" || asrsCtl.HouseName == "C2库房" || asrsCtl.HouseName == "C3库房")
{
if (taskType == SysCfg.EnumAsrsTaskType.空筐出库)
{
if (port.Db2Vals[switchPathSeq] != 1)
{
continue;
}
}
}
AsrsModel.EnumGSEnabledStatus cellEnabledStatus = AsrsModel.EnumGSEnabledStatus.启用;
if (!asrsResManage.GetCellEnabledStatus(houseName, paramModel.CellPos1, ref cellEnabledStatus))
{
// reStr = "获取货位启用状态失败";
continue;
}
if (cellEnabledStatus == AsrsModel.EnumGSEnabledStatus.禁用)
{
continue;
}
task = t;
break;
}
return(task);
}
catch (Exception ex)
{
Console.WriteLine(ex.ToString());
return(null);
}
}