//private ProductHeightDefBll heightDefBll = null;
//private ProductPacsizeDefBll packsizeDefBll = null;
//private ProductSizeCfgBll productCfgBll = null;
#endregion
#region 公共接口
// public string CaptionText { get { return captionText; } set { captionText = value; this.Text = captionText; } }
public ProductDatasheetView(string captionText) : base(captionText)
{
InitializeComponent();
this.Text = captionText;
//this.captionText = captionText;
productCfgBll = new ProductSizeCfgBll();
}
public ProductDataPresenter(IProductDataSheetView view)
{
this.view = view;
heightDefBll = new ProductHeightDefBll();
packsizeDefBll = new ProductPacsizeDefBll();
productCfgBll = new ProductSizeCfgBll();
gasCfgBll = new GasConfigBll();
}
public override bool ExeBusiness(ref string reStr)
{
if (!base.ExeBusiness(ref reStr))
{
return(false);
}
if (db2Vals[0] == 0)
{
if (currentTaskPhase > 2)
{
if (!SysCfgModel.SimMode)
{
if (!AipuObj.CloseDev(ref reStr))
{
logRecorder.AddDebugLog(nodeName, "关闭艾普检测设备失败," + reStr);
}
}
}
}
if (!NodeStatParse(ref reStr))
{
return(false);
}
//SendPrintcodeFromBuf();
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
case 1:
{
checkRe = 0;
if (!ProcessStartCheck(3, !SysCfgModel.DebugMode))
{
break;
}
//发送机器人配方
ProductSizeCfgBll productCfg = new ProductSizeCfgBll();
string cataCode = this.currentStat.ProductBarcode.Substring(0, 13);
cfgModel = productCfg.GetModel(cataCode);
if (cfgModel == null)
{
if (this.db1ValsToSnd[0] != 6)
{
ThrowErrorStat(string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode), EnumNodeStatus.设备故障);
// logRecorder.AddDebugLog(nodeName, string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode));
}
this.currentStat.StatDescribe = "配置不存在";
checkEnable = false;
this.db1ValsToSnd[0] = 6;
return(true);
}
this.db1ValsToSnd[2] = (short)cfgModel.robotProg;
this.currentTaskPhase++;
break;
}
case 2:
{
if (!SysCfgModel.SimMode)
{
float frequenze = 50.0f; // (float)cfgModel.frequency1;
float volt = 233.0f; // (float)cfgModel.volt1;
if (!AipuObj.SetRunningParam(frequenze, volt, ref reStr))
{
logRecorder.AddDebugLog(nodeName, "设置艾普强档检测参数失败," + reStr);
break;
}
logRecorder.AddDebugLog(nodeName, string.Format("设置艾普强档电压/频率参数,{0}V,{1}HZ", volt, frequenze));
//if(!AipuObj.OpenDev(ref reStr))
//{
// logRecorder.AddDebugLog(nodeName, "设置艾普强档检测参数失败," + reStr);
// break;
//}
detectStartTime = System.DateTime.Now;
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "开始检测，启动艾普检测仪");
this.currentTaskPhase++;
break;
}
case 3:
{
float frequenze = 50.0f; //(float)cfgModel.frequency1;
float volt = 220.0f; //(float)cfgModel.volt2;
if (!SysCfgModel.SimMode)
{
TimeSpan ts = System.DateTime.Now - detectStartTime;
if (ts.TotalSeconds > 10)
{
//开始切换到弱档参数
logRecorder.AddDebugLog(nodeName, string.Format("设置艾普弱档电压/频率参数,{0}V,{1}HZ", volt, frequenze));
if (!AipuObj.SetRunningParam(frequenze, volt, ref reStr))
{
logRecorder.AddDebugLog(nodeName, "设置艾普弱档检测参数失败," + reStr);
break;
}
this.currentTaskPhase++;
}
}
else
{
logRecorder.AddDebugLog(nodeName, string.Format("设置艾普弱档电压/频率参数,{0}V,{1}HZ", volt, frequenze));
this.currentTaskPhase++;
}
break;
}
case 4:
{
currentTaskDescribe = "等待检测结果";
if (db2Vals[2] == 0)
{
break;
}
string detectCodes = "";
if (db2Vals[2] == 1)
{
//合格
checkRe = 0;
}
else
{
checkRe = 1;
detectCodes = GetDetectCodeStr();
if (string.IsNullOrWhiteSpace(detectCodes))
{
break;
}
OutputRecord(this.currentStat.ProductBarcode);
}
currentTaskDescribe = "开始保存结果到本地";
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, detectCodes, "", 0))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
currentTaskPhase++;
break;
}
case 5:
{
currentTaskDescribe = "开始上传结果到MES";
if (checkRe == 1)
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
currentTaskPhase++;
break;
}
case 6:
{
currentTaskDescribe = "放行";
this.currentStat.StatDescribe = "检测完成";
string checkreStr = "OK";
if (checkRe == 1)
{
checkreStr = "NG";
db1ValsToSnd[0] = db1StatNG;
}
else
{
db1ValsToSnd[0] = db1StatCheckOK; //允许下线
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "检测完成," + checkreStr);
this.currentStat.StatDescribe = "下线";
checkFinished = true;
currentTaskPhase++;
break;
}
case 7:
{
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程结束";
break;
}
}
return(true);
}
public bool ManualExeBusiness(ref string reStr)
{
switch (currentTaskPhase)
{
case 1:
{
detectCode = "";
cfgModel = null;
if (!ProcessStartCheck(3, !SysCfgModel.DebugMode))
{
break;
}
this.currentTask.TaskPhase = this.currentTaskPhase;
this.currentTask.TaskParam = rfidUID;
this.ctlTaskBll.Update(this.currentTask);
ProductSizeCfgBll productCfg = new ProductSizeCfgBll();
string cataCode = this.currentStat.ProductBarcode.Substring(0, 13);
cfgModel = productCfg.GetModel(cataCode);
if (cfgModel == null)
{
if (this.db1ValsToSnd[0] != 6)
{
ThrowErrorStat(string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode), EnumNodeStatus.设备故障);
// logRecorder.AddDebugLog(nodeName, string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode));
}
this.currentStat.StatDescribe = "配置不存在";
checkEnable = false;
this.db1ValsToSnd[0] = 6;
return(true);
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "开始检测");
this.db1ValsToSnd[2] = (short)cfgModel.robotProg;
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
//等待人工检测完毕，
this.currentStat.StatDescribe = "等待人工检测完成";
this.currentTaskDescribe = "等待人工检测完成";
if (this.db2Vals[2] != 1)
{
break;
}
currentTaskDescribe = "开始查询安规结果";
DevAccess.AinuoDetectModel detectModel = null;
string strDetectVal = "";
if (SysCfgModel.SimMode)
{
detectModel = GenerateSimDetect();
//currentTaskDescribe = "开始保存本地检测结果";
//checkRe = 0;
//if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, detectCode, "", 0))
//{
// Console.WriteLine(string.Format("{0}保存检测数据到本地数据库失败", nodeName));
// break;
//}
}
else
{
detectModel = AinuoObj.GetDetectResult(ref reStr);
//if (detectModel == null)
//{
// TimeSpan timeElapse = System.DateTime.Now - detectStartTime;
// if (timeElapse.TotalMilliseconds < detectTimeout)
// {
// break;
// }
// else
// {
// detectStartTime = System.DateTime.Now;
// logRecorder.AddDebugLog(this.nodeName, string.Format("检测超时,{0}毫秒,重新检测", detectTimeout));
// currentStat.StatDescribe = string.Format("检测超时");
// }
//}
}
if (detectModel == null)
{
logRecorder.AddDebugLog(nodeName, this.currentStat.ProductBarcode + "检测超时，无数据," + reStr);
ThreadBaseModel.Sleep(1000);
break;
}
float designPower = float.Parse(cfgModel.power1);
if (!GetDetectResult(this.currentStat.ProductBarcode, detectModel, designPower, ref detectCode, ref strDetectVal, ref checkRe))
{
ThreadBaseModel.Sleep(1000);
break;
}
//if (!SysCfgModel.SimMode)
//{
// if (!AinuoObj.CloseDev(ref reStr))
// {
// logRecorder.AddDebugLog(nodeName, this.currentStat.ProductBarcode + "关闭艾诺检测设备失败," + reStr);
// break;
// }
//}
currentTaskDescribe = "开始保存本地检测结果";
if (!string.IsNullOrWhiteSpace(detectCode))
{
if (detectCode.Substring(detectCode.Length - 1, 1) == ",")
{
detectCode = detectCode.Remove(detectCode.Length - 1, 1);
}
logRecorder.AddDebugLog(nodeName, this.currentStat.ProductBarcode + "故障码:" + detectCode);
}
if (checkRe > 0)
{
OutputRecord(this.currentStat.ProductBarcode);
}
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, detectCode, strDetectVal, 0))
{
Console.WriteLine(string.Format("{0}保存检测数据到本地数据库失败", nodeName));
break;
}
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 3:
{
string checkReStr = "OK";
if (this.nodeID == "2001")
{
if (checkRe == 1)
{
//安规1检测完成NG后上传数据
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
}
else
{
//安规1检测完成若合格后不上传数据
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
currentTaskDescribe = "放行";
if (checkRe == 1)
{
db1ValsToSnd[0] = db1StatNG;
checkReStr = "NG";
}
else
{
db1ValsToSnd[0] = db1StatCheckOK;
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "检测完成," + checkReStr);
this.currentStat.StatDescribe = "安规检测完成," + checkReStr;
checkFinished = true;
currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 4:
{
//流程结束
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程结束";
// this.currentTaskPhase++;
break;
}
}
return(true);
}
// int tempCounter = 0;
public override bool ExeBusiness(ref string reStr)
{
try
{
if (!base.ExeBusiness(ref reStr))
{
return(false);
}
if (!NodeStatParse(ref reStr))
{
return(false);
}
if (!checkEnable)
{
return(true);
}
if (this.currentTask == null)
{
return(true);
}
switch (this.currentTaskPhase)
{
case 1:
{
db1ValsToSnd[1] = 1; //流程锁定
if (this.currentStat.Status == EnumNodeStatus.设备故障)
{
break;
}
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//读条码，rfid，绑定
currentTaskDescribe = "开始读RFID";
DateTime dtSt = System.DateTime.Now;
if (string.IsNullOrWhiteSpace(rfidUID))
{
if (SysCfgModel.SimMode)
{
rfidUID = this.SimRfidUID;
}
else
{
rfidUID = rfidRW.ReadUID();
}
}
if (string.IsNullOrEmpty(rfidUID))
{
DateTime dtEnd = DateTime.Now;
string recvStr = (rfidRW as SgrfidRW).GetRecvBufStr();
string logStr = string.Format("读RFID失败，发送读卡命令:{0},接收判断时间:{1},接收数据:{2}", dtSt.ToString("HH:mm:ss"), dtEnd.ToString("HH:mm:ss"), recvStr);
logRecorder.AddDebugLog(nodeName, logStr);
if (!rfidTimeCounterBegin)
{
//logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
rfidFailSt = System.DateTime.Now;
}
rfidTimeCounterBegin = true;
TimeSpan ts = System.DateTime.Now - rfidFailSt;
if (ts.TotalSeconds > 5)
{
if (db1ValsToSnd[0] != db1StatRfidFailed)
{
logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
}
db1ValsToSnd[0] = db1StatRfidFailed;
}
this.currentStat.StatDescribe = "读RFID卡失败！";
break;
}
else
{
rfidTimeCounterBegin = false;
}
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.currentTask.TaskParam = rfidUID;
this.barcodeRW.ClearBarcodesBuf(); //清空条码枪缓存
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 2:
{
currentTaskDescribe = "开始读条码";
string barcode = barcodeRW.ReadBarcode().Trim();
if (string.IsNullOrWhiteSpace(barcode) || barcode.Length != 26)
{
if (!rfidTimeCounterBegin)
{
//logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
rfidFailSt = System.DateTime.Now;
}
rfidTimeCounterBegin = true;
TimeSpan ts = System.DateTime.Now - rfidFailSt;
if (ts.TotalSeconds > 5)
{
if (db1ValsToSnd[0] != 3)
{
logRecorder.AddDebugLog(nodeName, "读条码失败:" + barcode);
}
db1ValsToSnd[0] = 3;
if (!string.IsNullOrWhiteSpace(barcode))
{
this.currentStat.StatDescribe = "无效的条码，位数不足26位！";
this.currentStat.ProductBarcode = this.currentStat.StatDescribe;
currentTaskDescribe = this.currentStat.StatDescribe;
}
else
{
this.currentStat.StatDescribe = "读条码失败！";
this.currentStat.ProductBarcode = "读条码失败！";
currentTaskDescribe = "读条码失败！";
}
}
break;
}
//db1赋条码
BarcodeFillDB1(barcode, 2);
currentStat.ProductBarcode = barcode;
ProductSizeCfgBll productCfg = new ProductSizeCfgBll();
string cataCode = barcode.Substring(0, 13);
ProductSizeCfgModel cfgModel = productCfg.GetModel(cataCode);
if (cfgModel == null)
{
if (this.db1ValsToSnd[0] != 4)
{
// ThrowErrorStat(string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode), EnumNodeStatus.设备故障);
logRecorder.AddDebugLog(nodeName, string.Format("{0}产品配置信息不存在", this.currentStat.ProductBarcode));
}
this.currentStat.StatDescribe = "配置不存在";
// checkEnable = false;
this.db1ValsToSnd[0] = 4;
break;
//return true;
}
// 若已经存在，则解绑
if (!TryUnbind(rfidUID, barcode))
{
string strLog = string.Format("解绑错误,RFID:{0},主机条码：{1}", rfidUID, barcode);
logRecorder.AddDebugLog(this.nodeName, strLog);
currentTaskDescribe = strLog;
break;
}
ClearLoacalMesData(barcode);
//数据库绑定
if (onlineProductBll.Exists(barcode))
{
logRecorder.AddDebugLog(nodeName, "已经存在：" + barcode + ",删除");
onlineProductBll.Delete(barcode);
}
OnlineProductsModel productBind = new OnlineProductsModel();
productBind.rfidCode = rfidUID;
productBind.productBarcode = barcode;
productBind.currentNode = this.nodeName;
productBind.inputTime = System.DateTime.Now;
onlineProductBll.Add(productBind);
string logStr = string.Format("产品绑定完成，RFID UID:{0},整机条码：{1}", rfidUID, barcode);
logRecorder.AddDebugLog(nodeName, logStr);
//先存本地，再MES投产
if (SysCfgModel.MesAutodownEnabled)
{
if (!MesDatalocalSave(barcode, 0, "", "", 0))
{
return(false);
}
}
AddInputRecord(barcode);
currentTaskDescribe = "产品绑定完成,等待MES投产";
this.currentTaskPhase++;
this.currentTask.TaskParam = this.rfidUID + "," + barcode;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
break;
}
case 3:
{
//MES投产
if (SysCfgModel.MesAutodownEnabled)
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, new string[] { this.mesNodeID }, ref reStr))
{
this.currentStat.StatDescribe = "MES投产失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
currentTaskDescribe = "MES投产完成";
}
this.currentTaskPhase++;
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
db1ValsToSnd[0] = db1StatCheckOK;
break;
}
case 4:
{
//流程完成
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程完成";
this.currentTask.TaskStatus = EnumTaskStatus.已完成.ToString();
this.currentTask.TaskPhase = this.currentTaskPhase;
this.ctlTaskBll.Update(this.currentTask);
this.currentTask = null;
break;
}
default:
break;
}
// this.currentStat.StatDescribe = "流程步号：" + currentTaskPhase.ToString();
return(true);
}
catch (Exception ex)
{
ThrowErrorStat(ex.ToString(), EnumNodeStatus.设备故障);
return(false);
}
}
public bool Init(ref string reStr)
{
try
{
localMesBasebll = new LOCAL_MES_STEP_INFOBll();
localMesDetailbll = new LOCAL_MES_STEP_INFO_DETAILBll();
productCfgBll = new ProductSizeCfgBll();
LineNodes.NodeFactory nodeFactory = new LineNodes.NodeFactory();
if (!nodeFactory.ConfigInit(ref reStr))
{
return(false);
}
this.plcRWs = nodeFactory.PlcRWList;
this.rfidRWs = nodeFactory.RfidRWList;
this.barcodeRWs = nodeFactory.BarcodeRWList;
this.airDetectRWs = nodeFactory.AirDetectRWList;
this.printerRWs = nodeFactory.PrinterRWList;
this.nodeList = nodeFactory.GetNodes(ref reStr);
this.threadList = nodeFactory.GetThreadAlloc(ref reStr);
foreach (ThreadBaseModel threadObj in this.threadList)
{
threadObj.LogRecorder = logRecorder;
}
// this.threadList = new List<ThreadRunModel>();
////线程1
//ThreadRunModel threadObj = new ThreadRunModel(1, "线程1：" );
//threadObj.LoopInterval = 100;
//threadObj.LogRecorder = logRecorder;
//threadObj.AddNode(node);
//if (!threadObj.TaskInit(ref reStr))
//{
// Console.WriteLine(reStr);
//}
//this.threadList.Add(threadObj);
//线程2
//for (int i = 0; i < nodeList.Count(); i++)
//{
// CtlNodeBaseModel node = nodeList[i];
// ThreadRunModel threadObj = new ThreadRunModel(i + 1, "线程：" + node.NodeName);
// threadObj.LoopInterval = 100;
// threadObj.LogRecorder = logRecorder;
// threadObj.AddNode(node);
// if (!threadObj.TaskInit(ref reStr))
// {
// Console.WriteLine(reStr);
// }
// this.threadList.Add(threadObj);
//}
//for (int i = 0; i < nodeList.Count(); i++)
//{
// CtlNodeBaseModel node = nodeList[i];
// node.PlcRW = this.plcRWs[0];
// node.SimMode = NodeFactory.SimMode;
//}
if (!NodeFactory.SimMode)
{
CommDevConnect();//通信设备连接
}
this.nodeStatusList = new List <CtlNodeStatus>();
svcNodeStatusList = new List <MonitorSvcNodeStatus>();
foreach (CtlNodeBaseModel node in this.nodeList)
{
this.nodeStatusList.Add(node.CurrentStat);
node.LogRecorder = logRecorder;
MonitorSvcNodeStatus svcStat = new MonitorSvcNodeStatus();
svcStat.NodeName = node.NodeName;
svcStat.ProductBarcode = node.CurrentStat.ProductBarcode;
svcStat.StatDescribe = node.CurrentStat.StatDescribe;
svcStat.Status = node.CurrentStat.Status.ToString();
svcNodeStatusList.Add(svcStat);
}
mainThread = new ThreadBaseModel(1, "业务线程");
mainThread.LoopInterval = 10;
mainThread.SetThreadRoutine(new DelegateThreadRoutine(BusinessLoop));
if (!mainThread.TaskInit(ref reStr))
{
logRecorder.AddLog(new LogModel(objectName, reStr, EnumLoglevel.错误));
return(false);
}
historyDataClearThread = new ThreadBaseModel(2, "日志清理线程");
historyDataClearThread.LoopInterval = 60000;//1分钟清理一次
historyDataClearThread.SetThreadRoutine(ClearLogLoop);
if (!historyDataClearThread.TaskInit(ref reStr))
{
logRecorder.AddLog(new LogModel(objectName, reStr, EnumLoglevel.错误));
}
printerLoopThread = new ThreadBaseModel(3, "贴标队列处理线程");
printerLoopThread.LoopInterval = 500;//500
printerLoopThread.SetThreadRoutine(PrinterQueueLoop);
printerLoopThread.TaskInit(ref reStr);
// Console.WriteLine("P1");
view.InitNodeMonitorview(this.nodeList);
// Console.WriteLine("P2");
//宿主WCF服务
Uri _baseAddress = new Uri("http://localhost:8733/ZZ/LineNodes/NodeMonitorSvc/");
EndpointAddress _Address = new EndpointAddress(_baseAddress);
BasicHttpBinding _Binding = new BasicHttpBinding();
ContractDescription _Contract = ContractDescription.GetContract(typeof(LineNodes.INodeMonitorSvc));
ServiceEndpoint endpoint = new ServiceEndpoint(_Contract, _Binding, _Address);
NodeMonitorSvc monitorSvc = new NodeMonitorSvc();
monitorSvc.dlgtNodeStatus += GetSvcNodeStatus;
monitorSvc.dlgtRunningDev += GetRunningDetectdevs;
ServiceHost host = new ServiceHost(monitorSvc, _baseAddress);
//添加终结点ABC
host.Description.Endpoints.Add(endpoint);
//启用元数据交换
ServiceMetadataBehavior meta = new ServiceMetadataBehavior();
meta.HttpGetEnabled = true;
host.Description.Behaviors.Add(meta);
host.Open();
// Console.WriteLine("P3");
return(true);
}
catch (Exception ex)
{
view.PopupMes(ex.ToString());
return(false);
}
}
public override bool ExeBusiness(ref string reStr)
{
// int nodeStatus = 0; //状态机,0:初始化状态，1：有板进入，2：插头就绪，开始检测，3：检测完成,报警或放行，4：空板进入，放行
if (!NodeStatParse(ref reStr))
{
return(false);
}
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
case 1:
{
DevCmdReset();
rfidUID = string.Empty;
this.currentStat.Status = EnumNodeStatus.设备空闲;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备空闲";
checkFinished = false;
currentTaskDescribe = "等待有板信号";
break;
}
case 2:
{
checkRetryCounter = 0;
if (this.currentStat.Status == EnumNodeStatus.设备故障)
{
break;
}
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//开始读卡
DateTime dtSt = System.DateTime.Now;
if (!SimMode)
{
rfidUID = rfidRW.ReadUID();
}
else
{
rfidUID = SimRfidUID;
}
currentTaskDescribe = "开始读RFID";
if (!string.IsNullOrWhiteSpace(rfidUID))
{
db1ValsToSnd[0] = 0;
this.currentStat.StatDescribe = "RFID识别完成";
//根据绑定，查询条码，赋条码
OnlineProductsModel productBind = productBindBll.GetModelByrfid(rfidUID);
if (productBind == null)
{
db1ValsToSnd[0] = db1StatNG;
//this.currentTaskPhase = 5;
this.currentStat.StatDescribe = "未投产";
logRecorder.AddDebugLog(nodeName, "未投产，rfid:" + rfidUID);
checkEnable = false;
break;
}
//状态赋条码,
this.currentStat.ProductBarcode = productBind.productBarcode;
productBind.currentNode = this.nodeName;
productBindBll.Update(productBind);
string cataCode = productBind.productBarcode.Substring(0, 13);
ProductSizeCfgBll productCfgBll = new ProductSizeCfgBll();
ProductSizeCfgModel m = productCfgBll.GetModel(cataCode);
if (m == null)
{
this.ThrowErrorStat(productBind.productBarcode + "产品型号配置不存在", EnumNodeStatus.设备故障);
this.currentStat.StatDescribe = "无配置信息：" + cataCode;
checkEnable = false;
break;
}
if (m.baseSizeLevel == null)
{
m.baseSizeLevel = 0;
}
this.db1ValsToSnd[32] = (short)m.baseSizeLevel;
BarcodeFillDB1(productBind.productBarcode, 1);
int reDetectQuery = ReDetectQuery(productBind.productBarcode);
if (0 == reDetectQuery)
{
db1ValsToSnd[0] = db1StatCheckOK;
checkEnable = false;
logRecorder.AddDebugLog(nodeName, string.Format("{0}本地已经存在检验记录,检验结果：OK", productBind.productBarcode));
break;
}
else if (1 == reDetectQuery)
{
db1ValsToSnd[0] = db1StatNG;
checkEnable = false;
logRecorder.AddDebugLog(nodeName, string.Format("{0}本地已经存在检验记录,检验结果：NG", productBind.productBarcode));
break;
}
//查询本地数据库，之前工位是否有不合格项，若有，下线
// if (LineMonitorPresenter.checkPreStation)
{
if (!PreDetectCheck(productBind.productBarcode))
{
db1ValsToSnd[0] = db1StatNG; //
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 在前面工位有检测NG项", productBind.productBarcode));
checkEnable = false;
break;
}
}
if (!LossCheck(productBind.productBarcode, ref reStr))
{
db1ValsToSnd[0] = db1StatNG; //
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 检测漏项,{1}", productBind.productBarcode, reStr));
checkEnable = false;
break;
}
}
else
{
if (!SysCfgModel.SimMode)
{
DateTime dtEnd = DateTime.Now;
string recvStr = (rfidRW as SgrfidRW).GetRecvBufStr();
string logStr = string.Format("读RFID失败，发送读卡命令:{0},接收判断时间:{1},接收数据:{2}", dtSt.ToString("HH:mm:ss"), dtEnd.ToString("HH:mm:ss"), recvStr);
logRecorder.AddDebugLog(nodeName, logStr);
}
if (db1ValsToSnd[0] != db1StatRfidFailed)
{
logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
}
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读RFID卡失败";
break;
}
currentTaskPhase++;
break;
}
case 3:
{
//插头就绪
currentTaskDescribe = "等待插头就绪";
if (db2Vals[1] == 1)
{
db1ValsToSnd[31] = 1; //流程锁定
//开始检测
currentTaskDescribe = "开始发送启动气密仪命令";
if (!airDetectRW.StartDetect(ref reStr))
{
//logRecorder.AddLog()
ThrowErrorStat("启动气密检测仪失败" + reStr, EnumNodeStatus.设备故障);
break;
}
this.currentStat.StatDescribe = "开始气密检测";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "开始检测");
currentTaskPhase++;
detectStartTime = DateTime.Now;
}
break;
}
case 4:
{
//查询检测结果，检测完成或超时
currentTaskDescribe = "开始查询气密结果";
AirlossDetectModel detectRe = null;
detectRe = airDetectRW.QueryResultData(ref reStr);
if (detectRe != null)
{
// int checkRe = 0; //0合格，1：不合格
if (detectRe.DetectResult == "OK")
{
//db1ValsToSnd[0] = db1StatCheckOK; //所有数据都上传之后再给放行信号
checkRe = 0;
}
else
{
checkRe = 1;
// db1ValsToSnd[0] = db1StatNG;
//检测不合格，下线
OutputRecord(this.currentStat.ProductBarcode);
}
//先存到本地数据库
checkCode = "";
if (checkRe > 0)
{
checkCode = this.detectCode;
}
else
{
checkCode = "";
}
currentTaskDescribe = "开始保存本地气密结果";
logRecorder.AddDebugLog(this.nodeName, string.Format("{0}检测数据,{1},{2},{3}", this.currentStat.ProductBarcode, detectRe.DetectVal.ToString(), detectRe.UnitDesc, detectRe.DetectResult));
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, checkCode, detectRe.DetectVal.ToString(), 0))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
currentTaskPhase++;
}
else
{
TimeSpan timeElapse = System.DateTime.Now - detectStartTime;
if (timeElapse.TotalMilliseconds > detectTimeout)
{
detectStartTime = System.DateTime.Now;
logRecorder.AddDebugLog(this.nodeName, string.Format("检测超时,{0}毫秒,重新检测", detectTimeout));
currentStat.StatDescribe = string.Format("检测超时,重新检测");
if (checkRetryCounter < 2)
{
airDetectRW.StartDetect(ref reStr);
}
checkRetryCounter++;
}
if (checkRetryCounter > 2)
{
currentTaskDescribe = "气密超时，开始保存本地气密结果";
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, checkCode, "0", 0))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
checkRe = 1;//超时
db1ValsToSnd[0] = db1StatNG;
logRecorder.AddDebugLog(this.nodeName, string.Format("检测超时,{0}毫秒", detectTimeout));
currentStat.StatDescribe = string.Format("检测超时,{0}毫秒", detectTimeout);
currentTaskPhase++;
break;
}
}
break;
}
case 5:
{
string[] mesProcessSeq = new string[] { "RQ-ZA230", "RQ-ZA240", "RQ-ZA220" };
//string[] mesProcessSeq = new string[] { this.mesNodeID};
currentTaskDescribe = "开始上传检测结果（气密2工位NG时才上传）";
if (this.nodeID == "2002")
{
//气密2,3要求合并，若当前为气密2，则检测NG时立即上传
if (1 == checkRe)
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
}
else
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
string checkReStr = "OK";
currentTaskDescribe = "放行";
if (checkRe == 1)
{
db1ValsToSnd[0] = db1StatNG;
checkReStr = "NG";
}
else
{
db1ValsToSnd[0] = db1StatCheckOK;
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "检测完成," + checkReStr);
this.currentStat.StatDescribe = "气密检测完成," + checkReStr;
checkFinished = true;
currentTaskPhase++;
break;
}
case 6:
{
//流程结束
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程结束";
// this.currentTaskPhase++;
break;
}
}
return(true);
}
