public void RunMiddlewareScan(object msgobj)
{
MainNetworkClass networkmain = (MainNetworkClass)msgobj;
int counter = 0;
while (!bTerminate)
{
Thread.Sleep(10);
try
{
counter++;
connected = networkmain.connected;
//if not connected to middleware do a reconnection
if (networkmain.connected == false)
{
System.Net.IPHostEntry oEntry = System.Net.Dns.GetHostEntry(System.Net.Dns.GetHostName());
System.Net.IPAddress address = oEntry.AddressList[0];
XmlDocument doc = new XmlDocument();
doc.Load(@"Config.xml");
XmlNode node = doc.SelectSingleNode(@"/CONFIG/MIDDLEWARE/ADD");
address = System.Net.IPAddress.Parse(node.InnerText);
node = doc.SelectSingleNode(@"/CONFIG/MIDDLEWARE/PORT");
NetworkAddress = "Trying to connect to " + address.ToString() + " Port : " + node.InnerText;
IPAddress ipAddress = address;//Dns.Resolve("localhost").AddressList[2];
if (networkmain.ConnectToHost(ipAddress) == false)
{
NetworkAddress = "Connected to MICServer " + address.ToString() + " Port : " + node.InnerText + " Fail" + " V9.5.13.38Z_DB";
Thread.Sleep(100);// try to connect to server
UserName1 = "";
UserName2 = "";
StationStarStopLog.Info("Middleware Connection break " + ipAddress);
networkmain.linePack.Info("Middleware Connection break " + ipAddress);
MyEventQ.AddQ("1;MiddlewareCommunicationBreak"); //Push message to stack
// EvtLog.Info("1;MiddlewareCommunicationBreak");
continue;
}
NetworkAddress = "Connected to MICServer " + address.ToString() + " Port : " + node.InnerText + " V9.5.13.38Z_DB";
MyEventQ.AddQ("4;InnogrityServerApplicationStarted");
BackgroundWorker bw = new BackgroundWorker();
bw.DoWork += new DoWorkEventHandler(delegate(object o, DoWorkEventArgs args)
{
ClearAllJam();
});
bw.RunWorkerAsync();
// EvtLog.Info("4;InnogrityServerApplicationStarted");
}
if (networkmain.connected)// if connected, do check
{
if (counter > 100)
{
networkmain.CheckHost();//have to use proper xml to test check or else server may crash
counter = 0;
}
try
{
networkmain.GetDataFromHost();
}
catch (Exception ex) { }
}
#region Station2
//Station 2 check if there is any outgoing messages
//Finishing label
if (evt_FinishLabelRequest.WaitOne(0))
{
string Boxnumber = "myboxnumberbarcode"; //sample box number/ finishing label request
//save finishing label...to label tracking, label tracking to be updated..later when server reply
//send finishing label request
if (networkmain.Client_SendScanBox(Scanboxid) == true) //previously wait for reply .. now reply is waited seperately
//update label tracking data
{
#region OEEStep2
//OEE MODULE - GET ID and Bind ID number With FL
int OEEid = 0;
try
{
OEEid = rq.ReqLastID();
rq.UpdFLbyID(Scanboxid, OEEid);
}
catch (Exception ex)
{
IGTOEELog.Info("OEEStep2" + ex.ToString());
}
#endregion
SendFL = Scanboxid;
Boolean bHotlot = false;
string sHotlot = "";
if (PLCQueryRx[11 + 109 * 2] == 0x08) //DM1019 --Hotlot
{
bHotlot = true;
sHotlot = "1";
networkmain.stn2log = "HotLot :" + Scanboxid;
networkmain.linePack.Info("HotLot :" + Scanboxid);
}
else
{
sHotlot = "0";
}
//while ((!networkmain.updatefltrackinginfomation(Scanboxid, OEEid.ToString(), sHotlot) && !bTerminate))
//{
// Thread.Sleep(100);
//}
while ((!networkmain.updatefltrackinginfomationb(Scanboxid, OEEid.ToString(), bHotlot) && !bTerminate))
{
Thread.Sleep(100);
}
evt_FinishLabelRequest.Reset();//reset PLC request event
StationStarStopLog.Info("Running Start " + Scanboxid);
networkmain.linePack.Info("Already Sending Boxid to Middleware " + Scanboxid);
PLCWriteCommand[21] = 0x08;// send request complete DM200
}
else
{
//will not write into tracking list.
//There is a send fail!
evt_FinishLabelRequest.Reset();//reset PLC request event
//networkmain.linePack.Info("Reject FL at buffer because of same FL coming two times " + Scanboxid);
networkmain.OperatorLog = "Same FL comging two times " + Scanboxid;
networkmain.Client_SendEventMessage("84", "ST2 BUFFER FL DUPLICATE REJECT", "BOX_ID", Scanboxid);
AllRJEvent.Info("84" + ";" + "ST2 BUFFER FL DUPPLICATE REJECT" + ";" + "BOX_ID" + ";" + Scanboxid);
rq.INS_Func(DateTime.Now);
int BufferDup = rq.ReqLastID();
rq.UpdST4RJ(BufferDup.ToString(), 4, "294");
PLCWriteCommand[21] = 0x0F;// send request complete DM200
}
}
#endregion
#region MiddlewareToIGT LoginCheckQC
if (networkmain.MiddlewareToIGTEvt_LoginCheckQC1.WaitOne(0))
{
try
{
if (networkmain.CheckServerConnectionWithMiddlwareForQC1(UserName1) == false)
{
StationStarStopLog.Info("Connection String not Match With Middleware,OP1 Logout " + UserName1);
networkmain.linePack.Info("Connection String not Match With Middleware,OP1 Logout " + UserName1);
networkmain.Client_SendQCStationLogout("1", networkmain.QC1LoginConnectionCheck1);
UserName1 = "";
networkmain.QC1LogOutSendReady = true;
PLCWriteCommand6[PLCWriteCmdOP01LoginLogout] = 0x00;
}
networkmain.MiddlewareToIGTEvt_LoginCheckQC1.Reset();
}
catch
{
}
}
if (networkmain.MiddlewareToIGTEvt_LoginCheckQC2.WaitOne(0))
{
try{
if (networkmain.CheckServerConnectionWithMiddlwareForQC2(UserName2) == false)
{
StationStarStopLog.Info("Connection String not Match With Middleware,OP2 Logout " + UserName2);
networkmain.linePack.Info("Connection String not Match With Middleware,OP2 Logout " + UserName2);
networkmain.Client_SendQCStationLogout("2", networkmain.QC2LoginConnectionCheck);
networkmain.QC2LogOutSendReady = true;
UserName2 = "";
PLCWriteCommand6[PLCWriteCmdOP02LoginLogout] = 0x00;
}
networkmain.MiddlewareToIGTEvt_LoginCheckQC2.Reset();
}
catch
{
}
}
#endregion
//Station 06 Login/Logout server exchange
#region Station06OPLoginLogout
//check if there is any incoming messages for login
if (networkmain.MiddlewareToIGTEvt_Login.WaitOne(0))
{
//process incoming messages
//Display on Station #
//Get username and StationID
//XmlNodeList list = networkmain.QCLogin.SelectNodes("MESSAGE/BODY/STATION_ID");
XmlNode list = networkmain.QCLogin.SelectSingleNode("MESSAGE/BODY/STATION_ID");
string StationID = list.InnerText;
//string StationID = list.Item(0).ToString();
XmlNode list1 = networkmain.QCLogin.SelectSingleNode("MESSAGE/BODY/USER_NAME");
String UserName = list1.InnerText;
if (StationID == "1")
{
UserName1 = UserName;
StationID1 = StationID;
//reset PLC request event
PLCWriteCommand6[PLCWriteCmdOP01LoginLogout] = 0x08;// send request complete DM5200
networkmain.MiddlewareToIGTEvt_Login.Reset();
}
else if (StationID == "2")
{
UserName2 = UserName;
StationID2 = StationID;
networkmain.QC2Data = UserName;
//reset PLC request event
PLCWriteCommand6[PLCWriteCmdOP02LoginLogout] = 0x08;// send request complete DM5201
networkmain.MiddlewareToIGTEvt_Login.Reset();
}
}
switch (Operator01LoginState)
{
case WaitForOperatorLogin:
if ((PLCQueryRx6[PLCQueryRx_DM5100] == 0x08) &&
(PLCWriteCommand6[PLCWriteCommand_DM5200] == 0x08)) //request finishing label
{
//log6.Info("Operator 1 Login request "+StationID1+","+UserName1);
networkmain.linePack.Info("Operator 1 Login request " + StationID1 + "," + UserName1);
networkmain.Client_SendQCStationLogin(StationID1, UserName1);
networkmain.QC1LogOutSendReady = false;
networkmain.QC1Data = UserName1;
Operator01LoginState = WaitForOperatorLogout;
}
if ((PLCQueryRx6[PLCQueryRx_DM5100] == 0x0F) &&
(PLCWriteCommand6[PLCWriteCommand_DM5200] == 0x08)) //timeout
{
networkmain.QC1Data = UserName1;
// log6.Info("Operator 1 login 3 mins timeout "+StationID1+","+UserName1);
networkmain.linePack.Info("Operator 1 login 3 mins timeout " + StationID1 + "," + UserName1);
networkmain.Client_SendQCStationLogout(StationID1, UserName1);
networkmain.QC1LogOutSendReady = false;
networkmain.QC1Data = "";
UserName1 = "";
POcount1 = 0;
PLCWriteCommand6[PLCWriteCommand_DM5200] = 0x00;
Operator01LoginState = WaitForOperatorLogin;
}
break;
case WaitForOperatorLogout:
if ((PLCQueryRx6[PLCQueryRx_DM5100] == 0xF) && (PLCWriteCommand6[PLCWriteCommand_DM5200] == 0x08))
{
// send middleware operator1 logout
PLCWriteCommand6[PLCWriteCommand_DM5200] = 0x00;
networkmain.Client_SendQCStationLogout(StationID1, UserName1);
networkmain.QC1LogOutSendReady = true;
POcount1 = 0;
// log6.Info("Operator 1 Logout request "+StationID1+","+UserName1);
networkmain.linePack.Info("Operator 1 Logout request " + StationID1 + "," + UserName1);
networkmain.QC1Data = "";
UserName1 = "";
Operator01LoginState = WaitForOperatorLogin;
}
break;
}
switch (Operator02LoginState)
{
case WaitForOperatorLogin:
if ((PLCQueryRx6[PLCQueryRx_DM5100 + 2] == 0x08) &&
(PLCWriteCommand6[PLCWriteCommand_DM5200 + 2] == 0x08)) //request finishing label
{
// log6_1.Info("Operator 2 Login request "+StationID2+","+UserName2);
networkmain.linePack.Info("Operator 2 Login request " + StationID2 + "," + UserName2);
networkmain.Client_SendQCStationLogin(StationID2, UserName2);
networkmain.QC2LogOutSendReady = false;
networkmain.QC2Data = UserName2;
Operator02LoginState = WaitForOperatorLogout;
}
if ((PLCQueryRx6[PLCQueryRx_DM5100 + 2] == 0x0F) &&
(PLCWriteCommand6[PLCWriteCommand_DM5200 + 2] == 0x08)) //timeout
{
networkmain.QC2Data = UserName2;
// log6_1.Info("Operator 2 login 3 mins timeout "+StationID2+","+UserName2);
networkmain.linePack.Info("Operator 2 login 3 mins timeout " + StationID2 + "," + UserName2);
networkmain.Client_SendQCStationLogout(StationID2, UserName2);
networkmain.QC2LogOutSendReady = false;
networkmain.QC2Data = "";
UserName2 = "";
POcount2 = 0;
PLCWriteCommand6[PLCWriteCommand_DM5200 + 2] = 0x00;
Operator02LoginState = WaitForOperatorLogin;
}
break;
case WaitForOperatorLogout:
if ((PLCQueryRx6[PLCQueryRx_DM5100 + 2] == 0xF) && (PLCWriteCommand6[PLCWriteCommand_DM5200 + 2] == 0x08))
{
// send middleware operator1 logout
PLCWriteCommand6[PLCWriteCommand_DM5200 + 2] = 0x00;
networkmain.Client_SendQCStationLogout(StationID2, UserName2);
networkmain.QC2LogOutSendReady = true;
POcount2 = 0;
// log6_1.Info("Operator 2 Logout request "+StationID2+","+UserName2);
networkmain.linePack.Info("Operator 2 Logout request " + StationID2 + "," + UserName2);
UserName2 = "";
networkmain.QC2Data = "";
// UserName2="";
Operator02LoginState = WaitForOperatorLogin;
}
break;
}
#endregion
if (evt_FG01_FG02Move.WaitOne(0))
{
networkmain.Client_sendFG01_FG02_MOVE1(st8FINISH, "FG01_FG02_MOVE");
networkmain.Client_sendFG01_FG02_MOVE(st8FINISH, "FG01_FG02_MOVE");
evt_FG01_FG02Move.Reset();
evt_FG01_FG02Move_Rx.Set();
}
}
catch (Exception ex)
{
log.Error(ex.ToString());
}
}//
}
public void RunStation06Operator01Scan(object msgobj)
{
MainNetworkClass networkmain = (MainNetworkClass)msgobj;
Operator01State = 0;
int retrycounter = 0;
string barcode;
bool ETI1Down = false;
byte[] tmparray = new byte[10];
while (!bTerminate)
{
Thread.Sleep(100);
int tmp0 = ((6220 - 6000) * 2) + 11; //EVENT ID Calculation
Int16 QC1ETIMonitor = (Int16)(BitConverter.ToInt16(PLCQueryRxParaPlc2, tmp0)); //DM6220
if (QC1ETIMonitor == 6056 && ETI1Down == false)
{
MyEventQ.AddQ("656;QC1 ETI BUTTON TRIGGER;QcstationNumber;1;OperatorName;" + UserName1);
ETI1Down = true;
}
else if (QC1ETIMonitor == 0)
{
ETI1Down = false;
}
try
{
// JustLogIn(0); //0 is for operator 1, 2 is for operator 2.
if ((PLCQueryRx6[PLCQueryRx_DM5100 + 62] == 0x01))
{
SafetyStatus = AreaStatus.Block;
}
else if ((PLCQueryRx6[PLCQueryRx_DM5100 + 98] == 99))
{
SafetyStatus = AreaStatus.EarlyTake;
if (!EarlierPickupFlag)
{
networkmain.Client_SendEventMessage("654", "Station6QC1EarlyPickupDetected", "LotNumber", Station6ForOP1Scanboxid);
AllRJEvent.Info("654, Station6QC1EarlyPickupDetected,LotNumber," + Station6ForOP1Scanboxid);
EarlierPickupFlag = true;
}
}
else if ((PLCQueryRx6[PLCQueryRx_DM5100 + 98] == 0x01))
{
SafetyStatus = AreaStatus.MemNoClear;
}
else
{
SafetyStatus = AreaStatus.Null;
}
switch (Operator01State)
{
case WAITFORFINISHINGLABEL: //wait for finishing label to be in ie. transition from "/0/0/0/0 .." to a
CheckStringClearFor6_OP1(OperatorA_PCtoPLCFinishingLabelOFFSET, Station6ForOP1Scanboxid);
//break;
if ((PLCQueryRx6[PLCQueryRx_DM5100] != 0x08) || (PLCWriteCommand6[PLCWriteCommand_DM5200] != 0x08))
{
break;
}
Array.Copy(PLCQueryRx6, 111, tmparray, 0, 10);
//convert array to string
Station6ForOP1Scanboxid = System.Text.Encoding.Default.GetString(tmparray);
Station6ForOP1Scanboxid.Trim();
RJButton = "";
//relfect finishing label data status to station 6 OP 1
if (Station6ForOP1Scanboxid != "\0\0\0\0\0\0\0\0\0\0")
{
// log6.Info("Operator 1 getting label from station 5 : " + Station6ForOP1Scanboxid);
networkmain.linePack.Info("Operator 1 getting label from station 5 : " + Station6ForOP1Scanboxid);
//switch state
if (CheckStringUpdateFor6_OP1(OperatorA_PCtoPLCFinishingLabelOFFSET, Station6ForOP1Scanboxid))
{
Operator01State = DISPLAYVALIDLABELINFO;
}
else
{
byte[] tmpbyte = new byte[2];
tmpbyte = Encoding.ASCII.GetBytes("ER");
Array.Copy(tmpbyte, 0, PLCWriteCommand6, 95, 2); //copy ER to PLC DM5237
Operator01State = INVALIDLABELHANDLE;
}
}
break;
case DISPLAYVALIDLABELINFO: //display valid label informations.,... this state may not be necessary...
ScannerStatus = BarcodeStatus.NotScanned; //reset scan information
//may not be necessary
//evnt_FindFinishingLabelForOperator.Set();//display finishing label information on user screen
st6finish1 = Station6ForOP1Scanboxid; //display purposes only
networkmain.FindFinishingLabelForOperator(Station6ForOP1Scanboxid);
st1POcount++;
POcount1++;
//display finishing label on user screen
PLCWriteCommand6[PLCWriteCommand_DM5204] = 0x02; //state 0x02 ready to scan
retrycounter = 0; //reset retry counter
Operator01State = VALIDLABELRUNSCANNER;
break;
case VALIDLABELRUNSCANNER: //finishing label is valid, turn on scanner
try
{
Array.Copy(PLCQueryRx6, 111, tmparray, 0, 10);
//convert array to string
Station6ForOP1Scanboxid = System.Text.Encoding.Default.GetString(tmparray);
Station6ForOP1Scanboxid.Trim();
if ((Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0") && (PLCQueryRx6[PLCQueryRx_DM5100 + 4] == 0x0))
{
Operator01State = ERHANDLER_STEP02;
}
Station06OOperator01ScannerConnect(networkmain);
Array.Copy(PLCQueryRx6, 111, tmparray, 0, 10);
//convert array to string
Station6ForOP1Scanboxid = System.Text.Encoding.Default.GetString(tmparray);
Station6ForOP1Scanboxid.Trim();
PLCWriteCommand6[PLCWriteCommand_DM5204] = 0x02;
if (retrycounter > X) //exceed retry
{
Operator01State = SCANNUMBEREXCEEDHANDLE;
}
//log6.Info("Operator 1 Scanner FL read " + Station6ForOP1Scanboxid);
networkmain.linePack.Info("Operator 1 Scanner FL read " + Station6ForOP1Scanboxid);
networkmain.stn6log = Station6ForOP1Scanboxid + " OP1 Scanner read";
int cnt = 0;
barcode = null;
while ((cnt < 100) && (barcode == null))
{
try
{
OP1CognexScanner.ReadTimeout = 100;
barcode = OP1CognexScanner.ReadLine();
}
catch (Exception) { }
cnt++;
}
if (cnt > 100)
{
throw new TimeoutException();
}
//check if barcode equal to incoming finihsing label
//ADD NEW
if (evnt_RejForOperator1.WaitOne(0))
{
// set ER to PLC
// PLC return 0xF PC return 0xF ==> PLC go to 0x0, PC goto 0x0
// wait for Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0"
// or reset by change state
//reject event recieved
Operator01State = ERHANDLER_STEP01;
byte[] tmpbyte = new byte[2];
tmpbyte = Encoding.ASCII.GetBytes("ER");
Array.Copy(tmpbyte, 0, PLCWriteCommand6, 95, 2); //copy ER to PLC DM5237
// log6.Info("Station 6 Operator 1 Technician Reject " + Station6ForOP1Scanboxid);
networkmain.linePack.Info("Station 6 Operator 1 Technician Reject " + Station6ForOP1Scanboxid);
//need to send ack to middleware
networkmain.stn6log = Station6ForOP1Scanboxid + " OP1 Technician Reject";
// networkmain.Client_sendFG01_FG02_MOVE(Station6ForOP1Scanboxid, "FG01_FG02_MOVE");
evnt_RejForOperator1.Reset();
}
if (barcode != null)
{
if (barcode.Contains(Station6ForOP1Scanboxid)) //eliminate additional character issues
{
//if equal,operator reject or shutting down program, exit and update PLC
PLCWriteCommand6[PLCWriteCommand_DM5204] = 0x08;
ScannerStatus = BarcodeStatus.Equal;
// log6.Info("Operator 1 Scanner FL contain " + Station6ForOP1Scanboxid);
Operator01State = 99;
}
else
{
//if not equal, number of retry is X number? if X number prompt display <--= dont exit..
//go to read barcode again if not equal.
if (PLCWriteCommand6[PLCWriteCommand_DM5204] != 0x08)
{
networkmain.linePack.Info("Operator 1 Scan Retry");
PLCWriteCommand6[PLCWriteCommand_DM5204] = 0x0F; //why is this removed??!
}
retrycounter++;
ScannerStatus = BarcodeStatus.NotEqual;
barcode = null;
Status = "not equal try again";
// break;
continue;
}
}
}
catch (TimeoutException)
{
if (PLCWriteCommand6[PLCWriteCommand_DM5204] != 0x08)
{
networkmain.linePack.Info("Operator 1 Scan Timeout");
PLCWriteCommand6[PLCWriteCommand_DM5204] = 0x0F;
}
//not scan
// log6.Info("Operator 1 Scanner Timeout set 0 PLCWriteCommand_DM5204 ==0 ---9");
networkmain.stn6log = "OP 1 Timeout";
networkmain.OperatorLog = "Stn.6 OP 1 Timeout";
Status = "Timeout";
ScannerStatus = BarcodeStatus.Timeout;
barcode = null;
evnt_RejForOperator1.Reset(); //
evnt_ScannerRetryForOperator1.Reset(); //
Operator01State = SCANNERTIMEOUTHANDLE;
}
catch (Exception ex)
{
if (PLCWriteCommand6[PLCWriteCommand_DM5204] != 0x08)
{
networkmain.linePack.Info("Operator 1 Scanner exception " + ex.ToString());
PLCWriteCommand6[PLCWriteCommand_DM5204] = 0x0F;
}
//log6.Info("Operator 1 Scanner exception " + ex.ToString());
networkmain.stn6log = "OP1 exception";
networkmain.OperatorLog = "Stn.6 OP1 Scanning Exception Error";
//not scan
barcode = null;
ScannerStatus = BarcodeStatus.ExceptionError;
Status = "Exception";
evnt_RejForOperator1.Reset(); //
evnt_ScannerRetryForOperator1.Reset(); //
Operator01State = SCANNERTIMEOUTHANDLE;
}
break;
case SCANNERTIMEOUTHANDLE: //scan time out
// await technician reset or plurge from PLC by setting Er or reject on product
ScannerStatus = BarcodeStatus.Timeout;
Array.Copy(PLCQueryRx6, 111, tmparray, 0, 10);
//convert array to string
Station6ForOP1Scanboxid = System.Text.Encoding.Default.GetString(tmparray);
Station6ForOP1Scanboxid.Trim();
if ((Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0") && (PLCQueryRx6[PLCQueryRx_DM5100 + 4] == 0x0))
{
Operator01State = ERHANDLER_STEP02;
}
if (evnt_ScannerRetryForOperator1.WaitOne(0))
{
//change state to VALIDLABELRUNSCANNER, reset counter
Operator01State = VALIDLABELRUNSCANNER;
retrycounter = 0;
evnt_ScannerRetryForOperator1.Reset();
}
if (evnt_RejForOperator1.WaitOne(0))
{
// set ER to PLC
// PLC return 0xF PC return 0xF ==> PLC go to 0x0, PC goto 0x0
// wait for Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0"
// or reset by change state
//reject event recieved
Operator01State = ERHANDLER_STEP01;
byte[] tmpbyte = new byte[2];
tmpbyte = Encoding.ASCII.GetBytes("ER");
Array.Copy(tmpbyte, 0, PLCWriteCommand6, 95, 2); //copy ER to PLC DM5237
// log6.Info("Station 6 Operator 1 Technician Reject " + Station6ForOP1Scanboxid);
networkmain.linePack.Info("Station 6 Operator 1 Technician Reject " + Station6ForOP1Scanboxid);
networkmain.stn6log = Station6ForOP1Scanboxid + " OP1 Technician Reject";
//need to send ack to middleware
ScannerStatus = BarcodeStatus.Rejected;
evnt_RejForOperator1.Reset();
}
break;
case ERHANDLER_STEP01:
Array.Copy(PLCQueryRx6, 111, tmparray, 0, 10);
//convert array to string
Station6ForOP1Scanboxid = System.Text.Encoding.Default.GetString(tmparray);
Station6ForOP1Scanboxid.Trim();
if ((Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0") && (PLCQueryRx6[PLCQueryRx_DM5100 + 4] == 0x0))
{
Operator01State = ERHANDLER_STEP02;
}
if (PLCQueryRx6[PLCQueryRx_DM5100 + 4] == 0xF)
{
//
//scxan not matching 0xf...plc wait for instruction...
//5237... na.. er etc etc... if rx er.... clear fl
//chk 5202 for 0
//send messsage to micron server (TBD)
try{
string RJCODE = "603";
XmlDocument doc = new XmlDocument();
doc.Load(@"ConfigEvent.xml");
XmlNode node = doc.SelectSingleNode(@"/EVENT/R" + RJCODE);
string RJName = node.InnerText;
try //OEE OPERATOR 1 MANUA REJECT
{
XmlNode fltrackingroot = networkmain.FLTrackingdoc.DocumentElement; //this house the list of summarized xml details
XmlNode selectednode = fltrackingroot.SelectSingleNode("descendant::LABEL[ID='" + Station6ForOP1Scanboxid + "']");
if (selectednode != null)
{
string OEEidOP1 = selectednode.SelectSingleNode("OEEid").InnerText;
rq.UpdST6RJ(OEEidOP1, 6, RJCODE);
}
}
catch (Exception ex)
{
IGTOEELog.Info(ex.ToString());
}
networkmain.Client_SendEventMessage("57", RJName, "BOX_ID", Station6ForOP1Scanboxid);
// log6.Info("QC1 Operator RJ Event Send to Middleware " +"603,"+RJName+","+Station6ForOP1Scanboxid);
networkmain.linePack.Info("QC1 Operator RJ Event Send to Middleware " + "603," + RJName + "," + Station6ForOP1Scanboxid);
MyEventQ.AddQ("21;Station6SealedMBBRejectedAtStation6;LotNumber;" + Station6ForOP1Scanboxid + ";QcstationNumber;1;OpearatorName;"
+ UserName1);
AllRJEvent.Info("QC1 Operator RJ Event Send to Middleware " + "603," + RJName + "," + Station6ForOP1Scanboxid);
}
catch (Exception ex) {
networkmain.linePack.Info(ex);
}
evnt_RejectFinishingLabelForStation6_OP1.Set();
st1Rejectcount++;
PLCWriteCommand6[PLCWriteCommand_DM5200 + 4] = 0xF;
Operator01State = ERHANDLER_STEP02;
}
break;
case ERHANDLER_STEP02:
Array.Copy(PLCQueryRx6, 111, tmparray, 0, 10);
//convert array to string
Station6ForOP1Scanboxid = System.Text.Encoding.Default.GetString(tmparray);
Station6ForOP1Scanboxid.Trim();
// log6.Info("Operator 1 getting label from station 5 : " + Station6ForOP1Scanboxid);
networkmain.linePack.Info("Operator 1 getting label from station 5 : " + Station6ForOP1Scanboxid);
//relfect finishing label data status to station 6 OP 1
if ((Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0") && (PLCQueryRx6[PLCQueryRx_DM5100 + 4] == 0x0))
{
//
//networkmain.stn6log = Station6ForOP1Scanboxid + " OP1 recieving";
//ScannerStatus = BarcodeStatus.Arriving;
PLCWriteCommand6[PLCWriteCommand_DM5204] = 0X0;
PLCWriteCommand6[PLCWriteCommand_DM5200 + 4] = 0x0; //DM202 reject status
PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 0x0; //DM206 tracking label status
Station6ForOP1Scanboxid = "\0\0\0\0\0\0\0\0\0\0";
Station6ForOP1TrackingLabel = "\0\0\0\0\0\0\0\0";
networkmain.operator1BoxNumber = "";
SealerNumberQC1 = "";
st6finish1 = "";
station6track1 = "";
Status = "";
CheckStringClearFor6_OP1(OperatorA_PCtoPLCFinishingLabelOFFSET, _Station6ForOP1Scanboxid);
Operator01State = WAITFORFINISHINGLABEL;
}
break;
case ERHANDLER_STEP03:
break;
case SCANNUMBEREXCEEDHANDLE: //scan exceed 3 x
// await technician reset or plurge from PLC by setting Er or reject on product
ScannerStatus = BarcodeStatus.AttemptOut;
Array.Copy(PLCQueryRx6, 111, tmparray, 0, 10);
//convert array to string
Station6ForOP1Scanboxid = System.Text.Encoding.Default.GetString(tmparray);
Station6ForOP1Scanboxid.Trim();
if ((Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0") && (PLCQueryRx6[PLCQueryRx_DM5100 + 4] == 0x0))
{
Operator01State = ERHANDLER_STEP02;
}
if (evnt_ScannerRetryForOperator1.WaitOne(0))
{
//change state to VALIDLABELRUNSCANNER, reset counter
Operator01State = VALIDLABELRUNSCANNER;
retrycounter = 0;
evnt_ScannerRetryForOperator1.Reset();
}
if (evnt_RejForOperator1.WaitOne(0))
{
// set ER to PLC
// PLC return 0xF PC return 0xF ==> PLC go to 0x0, PC goto 0x0
// wait for Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0"
// or reset by change state
//reject event recieved
Operator01State = ERHANDLER_STEP01;
byte[] tmpbyte = new byte[2];
tmpbyte = Encoding.ASCII.GetBytes("ER");
Array.Copy(tmpbyte, 0, PLCWriteCommand6, 95, 2); //copy ER to PLC DM5237
//need to send ack to middleware
evnt_RejForOperator1.Reset();
}
break;
case SCANMATCHWAITTRACKINGLABEL: //scan matched, waiting for tracking label or wait for reject
if (PLCQueryRx6[PLCQueryRx_DM5100 + 4] == 0xF)
{
Operator01State = ERHANDLER_STEP01;
break;
}
if (PLCQueryRx6[PLCQueryRx_DM5100 + 4] == 0x9)
{
Operator01State = SPECLABELPROCESS;
break;
}
Array.Copy(PLCQueryRx6, 111, tmparray, 0, 10);
//convert array to string
Station6ForOP1Scanboxid = System.Text.Encoding.Default.GetString(tmparray);
Station6ForOP1Scanboxid.Trim();
if ((Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0") && (PLCQueryRx6[PLCQueryRx_DM5100 + 4] == 0x0))
{
Operator01State = ERHANDLER_STEP02;
}
byte[] tmparray1 = new byte[8];
//DM5020 TrackingLabel Update
Array.Copy(PLCQueryRx6, 51, tmparray1, 0, 8);
//convert array to string
Station6ForOP1TrackingLabel = System.Text.Encoding.Default.GetString(tmparray1);
#region NewCode28042016
if ((PLCQueryRx6[PLCQueryRx_DM5100 + 12] == 0x08 && Station6ForOP1TrackingLabel != "\0\0\0\0\0\0\0\0" && PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] != 99)) //added by GY 28/4/2016
{
byte[] str1 = barcodechangeposition(tmparray1);
string st = System.Text.Encoding.Default.GetString(str1);
station6track1 = st.Trim();
if (networkmain.CheckTrackingLabel(Station6ForOP1TrackingLabel))
{
MyEventQ.AddQ("645;Station6QC1TLValidationOK;LotNumber;" + Station6ForOP1Scanboxid + ";LicensePlateBarcode;" + station6track1 +
";QcstationNumber;1;OperatorName;" + UserName1);
networkmain.stn6log = station6track1 + " OP1 TL Validate OK";
PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 99;
ScannerStatus = BarcodeStatus.Null;
}
else
{
MyEventQ.AddQ("646;Station6QC1TLValidationNG;LotNumber;" + Station6ForOP1Scanboxid + ";LicensePlateBarcode;" + station6track1 +
";QcstationNumber;1;OperatorName;" + UserName1);
networkmain.stn6log = station6track1 + " OP1 TL Validate NG";
PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 0x0F;
ScannerStatus = BarcodeStatus.Duplicated;
continue;
}
}
else if (PLCQueryRx6[PLCQueryRx_DM5100 + 12] == 0x00)
{
PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 0;
}
if ((PLCQueryRx6[PLCQueryRx_DM5100 + 12] == 99 && Station6ForOP1TrackingLabel != "\0\0\0\0\0\0\0\0")) //added by GY 28/4/2016
{
int cnt = 0;
if (networkmain.CheckTrackingLabel(Station6ForOP1TrackingLabel))
{
while (!networkmain.UpdateTrackingLabel(Station6ForOP1Scanboxid,
Station6ForOP1TrackingLabel) &&
!bTerminate) //assume PLC data moved before server reply
{
if (cnt > 10)
{
break;
}
Thread.Sleep(10);
cnt++;
//need to handle invalid tracking label
}
if (cnt > 10)
{
break;
}
MyEventQ.AddQ("647;Station6QC1TLBindOK;LotNumber;" + Station6ForOP1Scanboxid + ";LicensePlateBarcode;" + station6track1 +
";QcstationNumber;1;OperatorName;" + UserName1);
PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 0x08; // association completed
//--> how to go back 0x0?? if finishing label is /0/0 i can assume all data cleared
networkmain.stn6log = station6track1 + "+" + Station6ForOP1Scanboxid + " OP1 Bind OK";
ScannerStatus = BarcodeStatus.Null;
Operator01State = WAITTRACKINGLABELCLEAR;//create a state to wait for tracking label to clear
}
else
{
MyEventQ.AddQ("648;Station6QC1TLBindNG;LotNumber;" + Station6ForOP1Scanboxid + ";LicensePlateBarcode;" + station6track1 +
";QcstationNumber;1;OperatorName;" + UserName1);
networkmain.stn6log = station6track1 + "+" + Station6ForOP1Scanboxid + " OP1 Bind NG";
PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 0x0F;
}
}
#endregion
#region ObseleteCode
//if ((Station6ForOP1TrackingLabel != "\0\0\0\0\0\0\0\0"))//check for valid tracking label
//{
// byte[] str1 = barcodechangeposition(tmparray1);
// string st = System.Text.Encoding.Default.GetString(str1);
// station6track1 = st.Trim();
// // log6.Info("Operator 1 set tracking label " + station6track1);
// networkmain.linePack.Info("Operator 1 set tracking label " + station6track1);
// networkmain.stn6log = station6track1 + " OP1 Set Tracking Lbl";
// if (networkmain.CheckTrackingLabel(Station6ForOP1TrackingLabel) == true)
// {
// int cnt = 0;
// while (!networkmain.UpdateTrackingLabel(Station6ForOP1Scanboxid,
// Station6ForOP1TrackingLabel) &&
// !bTerminate)//assume PLC data moved before server reply
// {
// if (cnt > 10) break;
// Thread.Sleep(10);
// cnt++;
// //need to handle invalid tracking label
// }
// if (cnt > 10) break;
// //log6.Info("Operator 1 match " + "," + Station6ForOP1Scanboxid + "," + station6track1);
// networkmain.linePack.Info("Operator 1 match " + "," + Station6ForOP1Scanboxid + "," + station6track1);
// MyEventQ.AddQ("24;Station6SealedMBBAcceptedAtStation6;LotNumber;" + Station6ForOP1Scanboxid + ";LicensePlateBarcode;" + station6track1 +
// ";QcstationNumber;1;OperatorName;" + UserName1);
// PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 0x08;// association completed
// //--> how to go back 0x0?? if finishing label is /0/0 i can assume all data cleared
// ScannerStatus = BarcodeStatus.Null;
// Operator01State = WAITTRACKINGLABELCLEAR;//create a state to wait for tracking label to clear
// }
// else
// {
// // log6.Info("Operator 1 Same tracking label inside the System " + station6track1);
// networkmain.linePack.Info("Operator 1 Same tracking label inside the System " + station6track1);
// PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 0x0F;
// ScannerStatus = BarcodeStatus.Duplicated;
// continue;
// }
//}
//else
//{
// PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 0x00;
// // Station6ForOP1TrackingLabel = "\0\0\0\0\0\0\0\0\0\0";
// // log6.Info("Operator 1 waiting tracking label " + Station6ForOP1Scanboxid);
// networkmain.linePack.Info("Operator 1 waiting tracking label From PLC2 " + Station6ForOP1Scanboxid);
// // need to check for operator reject signal from PLC
//}
#endregion
break; //update here
case WAITTRACKINGLABELCLEAR:
//wait for tracking label and finishing label to clear zero??
byte[] tmparray2 = new byte[8];
//DM5020 TrackingLabel Update
Array.Copy(PLCQueryRx6, 51, tmparray2, 0, 8);
//convert array to string
Station6ForOP1TrackingLabel = System.Text.Encoding.Default.GetString(tmparray2);
Array.Copy(PLCQueryRx6, 111, tmparray, 0, 10);
//convert array to string
Station6ForOP1Scanboxid = System.Text.Encoding.Default.GetString(tmparray);
Station6ForOP1Scanboxid.Trim();
//relfect finishing label data status to station 6 OP 1
if ((Station6ForOP1Scanboxid == "\0\0\0\0\0\0\0\0\0\0") &&
(Station6ForOP1TrackingLabel == "\0\0\0\0\0\0\0\0"))
{
//log6.Info("Operator 1 getting label from station 5 : " + Station6ForOP1Scanboxid);
networkmain.linePack.Info("Operator 1 getting label from station 5 : " + Station6ForOP1Scanboxid);
networkmain.stn6log = Station6ForOP1Scanboxid + " OP1 recieving frm stn.5";
//both id goes zero
PLCWriteCommand6[PLCWriteCommand_DM5204] = 0X0;
PLCWriteCommand6[PLCWriteCommand_DM5200 + 4] = 0x0; //DM202 reject status
PLCWriteCommand6[PLCWriteCommand_DM5204 + 4] = 0x0; //DM206 tracking label status
networkmain.operator1BoxNumber = "";
Station6ForOP1Scanboxid = "\0\0\0\0\0\0\0\0\0\0";
Station6ForOP1TrackingLabel = "\0\0\0\0\0\0\0\0";
SealerNumberQC1 = "";
st6finish1 = "";
station6track1 = "";
Status = "";
CheckStringClearFor6_OP1(OperatorA_PCtoPLCFinishingLabelOFFSET, _Station6ForOP1Scanboxid);
EarlierPickupFlag = false;
Operator01State = WAITFORFINISHINGLABEL;
}
break;
case TRACKINGLABELAVAILABLE: //tracking label available
break;
case REJECTRXAFTERSCANMATCHED: //reject recieved from PLC @ state AFTERSCANMATCHED
break;
case INVALIDLABELHANDLE: //recieved an invalid finishing label @ state checkforvalidfinishinglabel
//wait for label to be 00
Operator01State = ERHANDLER_STEP01;
break;
case 99: //recieved an invalid finishing label @ state checkforvalidfinishinglabel
//wait for label to be 00
if (PLCQueryRx6[PLCQueryRx_DM5100 + 12] == 0x01)
{
networkmain.linePack.Info("Operator 1 Scanner FL contain " + Station6ForOP1Scanboxid);
// networkmain.stn6log = Station6ForOP1Scanboxid + " Scanner FL contain by OP1";
Status = "equal";
Operator01State = SCANMATCHWAITTRACKINGLABEL;
}
break;
case SPECLABELPROCESS:
//byte[] tmpbytesp = new byte[2];
//tmpbytesp = Encoding.ASCII.GetBytes("SP");
//Array.Copy(tmpbytesp, 0, PLCWriteCommand6, 95, 2);//copy SP to PLC DM5237
// log6.Info("Station 6 Operator 1 SPECKTEK " + Station6ForOP1Scanboxid);
try //OEE OPERATOR 1 MANUA REJECT
{
XmlNode fltrackingroot = networkmain.FLTrackingdoc.DocumentElement; //this house the list of summarized xml details
XmlNode selectednode = fltrackingroot.SelectSingleNode("descendant::LABEL[ID='" + Station6ForOP1Scanboxid + "']");
if (selectednode != null)
{
string OEEidOP1 = selectednode.SelectSingleNode("OEEid").InnerText;
rq.UpdST6RJ(OEEidOP1, 1, "0");
}
}
catch (Exception ex)
{
IGTOEELog.Info(ex.ToString());
}
networkmain.linePack.Info("Station 6 Operator 2 SPECKTEK " + Station6ForOP1Scanboxid);
MyEventQ.AddQ("22;Station6SealedSpectekAcceptedAtStation6;LotNumber;" + Station6ForOP1Scanboxid + ";QcstationNumber;1;OpearatorName"
+ UserName1);
PLCWriteCommand6[PLCWriteCommand_DM5200 + 4] = 0x09;
networkmain.stn6log = Station6ForOP1Scanboxid + " OP1 SPECK";
//networkmain.Client_sendFG01_FG02_MOVE1(Station6ForOP1Scanboxid, "FG01_FG02_MOVE");
networkmain.Client_sendFG01_FG02_MOVE(Station6ForOP1Scanboxid, "FG01_FG02_MOVE QC1 Spectex");
networkmain.Client_sendFG01_FG02_MOVE6(Station6ForOP1Scanboxid); //need to open in real time
//NEED TO SEND ACK TO MIDDLEWARE
Operator01State = ERHANDLER_STEP02;
break;
}
}
catch (Exception ex)
{
log.Error(ex.ToString());
}
}//
}