public void ClearAllTimers()
{
HMI.ReleaseAllMessages();
CycleDone = false;
CycleFail = false;
_timers?.Clear();
Pulsers = new List <PulseFreqPreh>();
}
public void ClearAllTimers()
{
HMI.ReleaseAllMessages();
CycleDone = false;
CycleFail = false;
if (Timers != null)
{
Timers.Clear();
}
Pulsers = new List <PulseFreqPreh>();
}
public void ResetMessagesAndHardware()
{
HMI.ReleaseAllMessages();
ReleaseCycleMessages();
Hardware.ReleaseAllHardware();
}
public void RunCycle()
{
//HMI.StepChange(Step);
switch (Step)
{
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.Zero:
#region Initial Config
ValidCavity = "";
ResetAll();
Step = EngineData.Step.Step_Initial;
HMI.JoinMessage("Going to Home Position");
HMI.JoinMessage(Environment.NewLine);
HMI.EndMessage();
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.Step_Initial:
#region State Initial
WriteDO(EngineData.DO.Relay_Machine_Light, false);
WriteDO(EngineData.DO.Sol_Ionizer_W, false);
WriteDO(EngineData.DO.Ionizer_Stop_discharge, true);
WriteDO(EngineData.DO.Signal_NOK, false);
WriteDO(EngineData.DO.Signal_OK, false);
Blink(EngineData.DO.Signal_NOK, false, 500);
if (ReadDI(EngineData.DI.Ionizer_NoError) && !ReadDI(EngineData.DI.Ionizer_Maintenance))
{
Step = EngineData.Step.MoveProySup;
}
else
{
FailIonizer = true;
Step = EngineData.Step.FailMovement;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.MoveProySup:
#region Move Proy Sup to home position
WriteDO(EngineData.DO.Sol_Cyl_Proy_W, false);
WriteDO(EngineData.DO.Sol_Cyl_Proy_H, true);
WriteDO(EngineData.DO.Sol_Cyl_Enable_Proy_W, false);
if (ReadDI(EngineData.DI.Cyl_Proy_H) && !ReadDI(EngineData.DI.Cyl_Proy_W))
{
StopTON("TimeoutforProySupMov");
Step = EngineData.Step.MoveTable;
}
else if (TON("TimeoutforProySupMov", 2000))
{
FailProySupMov = true;
StopTON("TimeoutforProySupMov");
Step = EngineData.Step.FailMovement;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.MoveTable:
#region Move Table to home position
WriteDO(EngineData.DO.Sol_Cyl_Table_W, false);
WriteDO(EngineData.DO.Sol_Cyl_Table_H, true);
if (ReadDI(EngineData.DI.Cyl_Table_H) && !ReadDI(EngineData.DI.Cyl_Table_W))
{
StopTON("TimeoutforTableMov");
Step = EngineData.Step.MoveClinch;
}
else if (TON("TimeoutforTableMov", 4000))
{
FailTableMov = true;
StopTON("TimeoutforTableMov");
Step = EngineData.Step.FailMovement;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.MoveClinch:
#region Move Clinch to home position
WriteDO(EngineData.DO.Sol_Cyl_Clinch_W, false);
WriteDO(EngineData.DO.Sol_Cyl_Clinch_H, true);
if (ReadDI(EngineData.DI.Cyl_Clinch_H) && !ReadDI(EngineData.DI.Cyl_Clinch_W))
{
StopTON("TimeoutforClinchMov");
Step = EngineData.Step.MovePartLock;
}
else if (TON("TimeoutforTableMov", 4000))
{
FailTableMov = true;
StopTON("TimeoutforClinchMov");
Step = EngineData.Step.FailMovement;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.MovePartLock:
#region Move part lock Cavidade1 to home position
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, false);
if (isPartLockHome("Cavidade1") && isPartLockHome("MAC"))
{
StopTON("TimeoutforPartLockMov");
Step = EngineData.Step.RemoveFoil;
}
else if (TON("TimeoutforPartLockMov", 2000))
{
FailPartLockMov = true;
StopTON("TimeoutforPartLockMov");
Step = EngineData.Step.FailMovement;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.RemoveFoil:
#region Remove foil from the nest
if (hasPartsonNest("Cavidade1", "Foil"))
{
HMI.JoinAndSendMessage("Remove Foil");
}
else
{
Step = EngineData.Step.RemovePCB;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.RemovePCB:
#region Remove PCB from the nest
if (hasPartsonNest("Cavidade1", "PCB"))
{
HMI.JoinAndSendMessage("Remove PCB");
}
else
{
Step = EngineData.Step.CycleSampleOrHomeEnd;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.CycleSampleOrHomeEnd:
#region Decide if it is need to run the sample cycle to validate machine
if (EngineData.FirstCycleHome || Convert.ToInt16(GetDeviceConsts("Trigger_SampleCycle").ConstValue) == 1)
{
//EngineData.Params_From_DataBase.Trigger_SampleCycle = 0; //need to save this parameter on DB
//EngineData.Params_From_DataBase.Trigger_SampleCycle = 0;
EngineData.FirstCycleHome = false;
Step = EngineData.Step.State_Vacuum_Init;
//Step = EngineData.Step.InsertSample_Cavidade1;
}
else
{
Step = EngineData.Step.State_Vacuum_Init;
}
#endregion
break;
#region Sample Cycle
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.InsertSample_Cavidade1:
#region Insert Sample part on nest
HMI.ReleaseAllMessages();
HMI.JoinAndSendMessage("Insert Sample Part Cavidade1");
if (hasPartsonNest("Cavidade1", "Housing"))
{
ValidCavity = "Cavidade1";
EngineData.AI[] analog =
{
};
EngineData.DI[] digital =
{
EngineData.DI.Det_PCB_L,
EngineData.DI.Det_PCB_L
};
analogResults = analog;
digitalResults = digital;
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, true);
Step = EngineData.Step.MoveLockSample;
}
else if (hasPartsonNest("MAC", "PCB"))
{
HMI.JoinAndSendMessage("First Sample Cavidade1");
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.InsertSample_MAC:
#region Insert Sample part on nest
HMI.JoinAndSendMessage("Insert Sample Part MAC");
if (hasPartsonNest("MAC", "Housing"))
{
ValidCavity = "MAC";
EngineData.AI[] analog =
{
};
EngineData.DI[] digital =
{
EngineData.DI.Det_PCB_L,
EngineData.DI.Det_PCB_R
};
analogResults = analog;
digitalResults = digital;
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, true);
Step = EngineData.Step.MoveLockSample;
}
else if (hasPartsonNest("Cavidade1", "Housing"))
{
HMI.JoinAndSendMessage("Already Inspect Cavidade1 Part");
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.MoveLockSample:
#region Lock Part Cavidade1
if (ValidCavity == "Cavidade1")
{
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, true);
if (!isPartLockHome(ValidCavity))
{
StopTON("TimeOutLockMov");
Step = EngineData.Step.ReadSample;
}
else if (TON("TimeOutLockMov", 2000))
{
FailPartLockMov_Sample = true;
StopTON("TimeOutLockMov");
Step = EngineData.Step.FailMovement;
}
}
else
{
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, true);
if (!isPartLockHome(ValidCavity))
{
StopTON("TimeOutLockMov");
Step = EngineData.Step.ReadSample;
}
else if (TON("TimeOutLockMov", 2000))
{
FailPartLockMov_Sample = true;
StopTON("TimeOutLockMov");
Step = EngineData.Step.FailMovement;
}
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.ReadSample:
#region Traceability label scanner read
HMI.JoinAndSendMessage("Reading TraceNr");
var msg = "";
Hardware.StartScanner(ValidCavity);
ReadScanner(ValidCavity, out msg);
if (!string.IsNullOrEmpty(msg))
{
StopTON("TimeoutforScanner");
TraceNR = msg;
Hardware.StopScanner(ValidCavity);
Hardware.ReleaseHardwareOnThisStep();
Step = EngineData.Step.GetRefSample;
}
else if (TON("TimeoutforScanner", 5000))
{
StopTON("TimeoutforScanner");
Hardware.StopScanner(ValidCavity);
Hardware.ReleaseHardwareOnThisStep();
Blink(EngineData.DO.Signal_NOK, true, 500);
Step = EngineData.Step.ScannerFail_Sample;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.ScannerFail_Sample:
#region Timeout for scanner read
HMI.JoinMessage("Fail Scanner Read");
HMI.JoinMessage(Environment.NewLine);
HMI.JoinMessage("Press Button NOK");
HMI.EndMessage();
if (ReadDI(EngineData.DI.Button_NOK))
{
FailScannerRead = true;
Step = EngineData.Step.ReleaseNOKAcknowledge_Sample;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.ReleaseNOKAcknowledge_Sample:
#region Release NOK Button
HMI.JoinAndSendMessage("Release NOK Button");
if (!ReadDI(EngineData.DI.Button_NOK))
{
FailScannerRead = false;
Step = EngineData.Step.PressPedalScanner_Sample;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.PressPedalScanner_Sample:
#region Press Pedal to Retry Scanner Read
Blink(EngineData.DO.Signal_NOK, false, 500);
WriteDO(EngineData.DO.Signal_NOK, true);
HMI.JoinMessage("PressPedal or Button NOK");
HMI.EndMessage();
if (Convert.ToInt16(GetDeviceConsts("ScannerRetries").ConstValue) > ScannerRetries)
{
if (ReadDI(EngineData.DI.Foot_Start))
{
ScannerRetries++;
WriteDO(EngineData.DO.Signal_NOK, false);
Step = EngineData.Step.ScannerRead;
}
else if (ReadDI(EngineData.DI.Button_NOK))
{
ScannerRetries = 0;
HMI.JoinAndSendMessage("Remove Part Nest");
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, false);
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, false);
if (!hasPartsonNest(ValidCavity, "Housing"))
{
CycleDone = false;
CycleFail = true;
Step = EngineData.Step.Step_Initial;
}
}
}
else
{
ScannerRetries = 0;
HMI.JoinAndSendMessage("Remove Part Nest");
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, false);
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, false);
if (!!hasPartsonNest(ValidCavity, "Housing"))
{
CycleDone = false;
CycleFail = true;
Step = EngineData.Step.Step_Initial;
}
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.GetRefSample:
//#region Get Ref for the sample
//PrehReference = DBResource.GetPrehRefFromTraceNr(TraceNR);
//if (!string.IsNullOrEmpty(PrehReference))
//{
// HMI.ChangeReference(PrehReference);
// Step = EngineData.Step.Sample_MoveTableWork;
//}
//else
//{
// Blink(EngineData.DO.Signal_NOK, true, 500);
// HMI.JoinMessage("Function Error");
// HMI.JoinMessage(Environment.NewLine);
// HMI.JoinMessage("Press Button NOK");
// HMI.EndMessage();
// if (ReadDI(EngineData.DI.Button_NOK))
// Step = EngineData.Step.ErrorTrace;
//}
//#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.ErrorTrace:
#region Error Trace
HMI.JoinAndSendMessage("Release NOK Button");
if (!ReadDI(EngineData.DI.Button_NOK))
{
Blink(EngineData.DO.Signal_NOK, false, 500);
ErrorTraceFail = true;
Step = EngineData.Step.Sample_MovePartLockHome;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.Sample_MoveTableWork:
#region Move Table to work position
WriteDO(EngineData.DO.Sol_Cyl_Table_H, false);
WriteDO(EngineData.DO.Sol_Cyl_Table_W, true);
if (!ReadDI(EngineData.DI.Cyl_Table_H) && ReadDI(EngineData.DI.Cyl_Table_W))
{
StopTON("TimeoutforTableMov");
Step = EngineData.Step.Sample_MoveProySupWork;
}
else if (TON("TimeoutforTableMov", 4000))
{
FailTableMov = true;
StopTON("TimeoutforTableMov");
Step = EngineData.Step.FailMovement;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.Sample_MoveProySupWork:
#region Move Proy Sup to work position
WriteDO(EngineData.DO.Sol_Cyl_Enable_Proy_W, true);
WriteDO(EngineData.DO.Sol_Cyl_Proy_W, true);
WriteDO(EngineData.DO.Sol_Cyl_Proy_H, false);
if (!ReadDI(EngineData.DI.Cyl_Proy_H) && ReadDI(EngineData.DI.Cyl_Proy_W))
{
StopTON("TimeoutforProySupMov");
Step = EngineData.Step.RunSample;
}
else if (TON("TimeoutforProySupMov", 2000))
{
FailProySupMov = true;
StopTON("TimeoutforProySupMov");
Step = EngineData.Step.FailMovement;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.RunSample:
//#region Run Sample avaliation
// if (ValidCavity == "Cavidade1")
// {
// if (RunSampleVerification(EngineData.Params_From_DataBase.sampleAnalogResult, analogResults, ResultUnit.V, EngineData.Params_From_DataBase.sampleDigitalResult, digitalResults, EngineData.digitalWantedResult_Cavidade1))
// {
// WriteDO(EngineData.DO.Signal_OK, true);
// Step = EngineData.Step.Sample_MoveProyInfHome;
// }
// else
// {
// Blink(EngineData.DO.Signal_NOK, true, 500);
// HMI.JoinMessage("Fail Sample Cycle");
// HMI.JoinMessage(Environment.NewLine);
// HMI.JoinMessage("PressPedal or Button NOK");
// HMI.EndMessage();
// }
// }
// else
// {
// if (RunSampleVerification(EngineData.Params_From_DataBase.sampleAnalogResult, analogResults, ResultUnit.V, EngineData.Params_From_DataBase.sampleDigitalResult, digitalResults, EngineData.digitalWantedResult_MAC))
// {
// WriteDO(EngineData.DO.Signal_OK, true);
// Step = EngineData.Step.Sample_MoveProySupHome;
// }
// else
// {
// Blink(EngineData.DO.Signal_NOK, true, 500);
// HMI.JoinMessage("Fail Sample Cycle");
// HMI.JoinMessage(Environment.NewLine);
// HMI.JoinMessage("PressPedal or Button NOK");
// HMI.EndMessage();
// }
// }
// #endregion
// break;
//// ////////////////////////////////////////////////////////////////////////////////////////////////
//case EngineData.Step.Sample_MoveProySupHome:
// #region Move Proy Sup to home position
// WriteDO(EngineData.DO.Sol_Cyl_Enable_Proy_W, false);
// WriteDO(EngineData.DO.Sol_Cyl_Proy_W, false);
// WriteDO(EngineData.DO.Sol_Cyl_Proy_H, true);
// if (ReadDI(EngineData.DI.Cyl_Proy_H) && !ReadDI(EngineData.DI.Cyl_Proy_W))
// {
// StopTON("TimeoutforProySupMov");
// Step = EngineData.Step.Sample_MoveTableHome;
// }
// else if (TON("TimeoutforProySupMov", 2000))
// {
// FailProySupMov = true;
// StopTON("TimeoutforProySupMov");
// Step = EngineData.Step.FailMovement;
// }
// #endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.Sample_MoveTableHome:
#region Move Table to home position
WriteDO(EngineData.DO.Sol_Cyl_Table_W, false);
WriteDO(EngineData.DO.Sol_Cyl_Table_H, true);
if (ReadDI(EngineData.DI.Cyl_Table_H) && !ReadDI(EngineData.DI.Cyl_Table_W))
{
StopTON("TimeoutforTableMov");
Step = EngineData.Step.MovePartLock;
}
else if (TON("TimeoutforTableMov", 4000))
{
FailTableMov = true;
StopTON("TimeoutforTableMov");
Step = EngineData.Step.FailMovement;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.Sample_MovePartLockHome:
#region Move part Lock to Home
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, false);
WriteDO(EngineData.DO.Sol_Cyl_Lock_PCB_W, false);
if (isPartLockHome("Cavidade1"))
{
StopTON("TimeoutforPartLockMov");
if (ErrorTraceFail)
{
Step = EngineData.Step.InsertSample_Cavidade1;
}
else
{
Step = EngineData.Step.RunSecondSampleOrEnd;
}
}
else if (TON("TimeoutforPartLockMov", 2000))
{
FailPartLockMov = true;
StopTON("TimeoutforPartLockMov");
Step = EngineData.Step.FailMovement;
}
#endregion
break;
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.RunSecondSampleOrEnd:
#region Decide if it has to run the second part or end with vaccum
if (ValidCavity == "Cavidade1")
{
HMI.JoinAndSendMessage("Remove Sample Unit");
if (!hasPartsonNest(ValidCavity, "PCB"))
{
ValidCavity = "";
Step = EngineData.Step.InsertSample_MAC;
}
}
else
{
HMI.JoinAndSendMessage("Remove Sample Unit");
if (!hasPartsonNest(ValidCavity, "PCB"))
{
ValidCavity = "";
Step = EngineData.Step.State_Vacuum_Init;
}
}
#endregion
break;
#endregion
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.State_Vacuum_Init:
#region State_Vacuum_Init
Vacuum(true);
HMI.PanelStatus(EngineData.Screens.ImageVacuum);
if (TON("VacuumMinTime", Convert.ToInt16(GetDeviceConsts("VacuumMinTime").ConstValue)) && ReadDI(EngineData.DI.Foot_Start))
{
Vacuum(false);
HMI.PanelStatus(EngineData.Screens.Base);
Step = EngineData.Step.State_Vacuum_Exec;
}
//Vacuum(false);
//HMI.PanelStatus(EngineData.Screens.Base);
//Step = EngineData.Step.State_Vacuum_Exec;
break;
#endregion State_Vacuum_Init
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.State_Vacuum_Exec:
#region State_Vacuum_Exec
HMI.JoinAndSendMessage("Home Cycle Done");
CycleDone = true;
break;
#endregion State_Vacuum_Exec
// ////////////////////////////////////////////////////////////////////////////////////////////////
case EngineData.Step.FailMovement:
#region Fail movement
if (FailProyInfMov)
{
Blink(EngineData.DO.Signal_NOK, true, 500);
HMI.JoinMessage("Fail Proy Inf. Movement");
HMI.JoinMessage(Environment.NewLine);
HMI.JoinMessage("Press Button NOK");
HMI.EndMessage();
if (ReadDI(EngineData.DI.Button_NOK))
{
FailProyInfMov = false;
CycleFail = true;
CycleDone = false;
Blink(EngineData.DO.Signal_NOK, false, 500);
Step = EngineData.Step.Zero;
}
}
else if (FailProySupMov)
{
Blink(EngineData.DO.Signal_NOK, true, 500);
HMI.JoinMessage("Fail Proy Sup Movement");
HMI.JoinMessage(Environment.NewLine);
HMI.JoinMessage("Press Button NOK");
HMI.EndMessage();
if (ReadDI(EngineData.DI.Button_NOK))
{
FailProySupMov = false;
CycleDone = false;
CycleFail = true;
Blink(EngineData.DO.Signal_NOK, false, 500);
Step = EngineData.Step.Zero;
}
}
else if (FailTableMov)
{
Blink(EngineData.DO.Signal_NOK, true, 500);
HMI.JoinMessage("Fail Table Movement");
HMI.JoinMessage(Environment.NewLine);
HMI.JoinMessage("Press Button NOK");
HMI.EndMessage();
if (ReadDI(EngineData.DI.Button_NOK))
{
FailTableMov = false;
CycleFail = true;
CycleDone = false;
Blink(EngineData.DO.Signal_NOK, false, 500);
Step = EngineData.Step.Zero;
}
}
else if (FailPartLockMov)
{
Blink(EngineData.DO.Signal_NOK, true, 500);
HMI.JoinMessage("Fail Part Lock Movement");
HMI.JoinMessage(Environment.NewLine);
HMI.JoinMessage("Press Button NOK");
HMI.EndMessage();
if (ReadDI(EngineData.DI.Button_NOK))
{
FailPartLockMov = false;
CycleFail = true;
CycleDone = false;
Blink(EngineData.DO.Signal_NOK, false, 500);
Step = EngineData.Step.Zero;
}
}
else if (FailIonizer)
{
Blink(EngineData.DO.Signal_NOK, true, 500);
HMI.JoinMessage("Fail Ionizer");
HMI.JoinMessage(Environment.NewLine);
HMI.JoinMessage("Press Button NOK");
HMI.EndMessage();
if (ReadDI(EngineData.DI.Button_NOK))
{
FailIonizer = false;
CycleFail = true;
CycleDone = false;
Blink(EngineData.DO.Signal_NOK, false, 500);
Step = EngineData.Step.Zero;
}
}
#endregion
break;
}
}