public void ResetFlag()
{
PlcValue writeVlaue = new PlcValue();
writeVlaue.Value = 0;
plc.SetPlcValue(new SortingIssued()["flag"], writeVlaue);
}
/// <summary>
/// 订单从哪个包装机出
/// 0，双边 1，1号 2，2号
/// </summary>
public void SetOutPort()
{
PlcValue writeVlaue = new PlcValue();
writeVlaue.Value = DownloadData.GetTaskOutPortByLoc();
plc.SetPlcValue("S7:[S7 connection_1]DB51,INT20", writeVlaue);
}
/// <summary>
/// 显示出错烟仓打出量
/// 用于数码管非出错烟仓填0
/// </summary>
/// <param name="o"></param>
/// <returns></returns>
public Dictionary <int, int> GetTaskOutNum(object o)
{
Dictionary <int, int> senDictionary = new Dictionary <int, int>();
for (int i = 1; i <= 84; i++)
{
senDictionary.Add(i, 0);
}
PutTaskNum puttasknum = new PutTaskNum();
PlcValue readValue = new PlcValue();
readValue = plc.GetPlcValue(puttasknum[Convert.ToInt32(o)]);
//如果是双仓
if (AppUtil.Put2LineBox.Contains(o.ToString()))
{
//数量要显示到单仓上
senDictionary[Convert.ToInt32(o) - 1] = Convert.ToInt32(readValue.Value);
}
else
{
senDictionary[Convert.ToInt32(o)] = Convert.ToInt32(readValue.Value);
}
return(senDictionary);
}
/// <summary>
/// 获取物理盘点按钮的状态
/// </summary>
/// <returns></returns>
public bool GetPDInfo()
{
PlcValue readValue = new PlcValue();
readValue = plc.GetPlcValue("S7:[S7 connection_1]IX52.6");
return(Convert.ToBoolean(readValue.Value));
}
/// <summary>
/// 只获取当前仓道的打出量
/// </summary>
/// <param name="lineboxcode"></param>
/// <returns></returns>
public int GetTaskOutNum(int lineboxcode)
{
PutTaskNum puttasknum = new PutTaskNum();
PlcValue readValue = new PlcValue();
readValue = plc.GetPlcValue(puttasknum[lineboxcode]);
return(Convert.ToInt32(readValue.Value));
}
/// <summary>
/// 从PLC获取皮带上混仓卷烟的数量
/// </summary>
/// <returns></returns>
public Dictionary <int, int> GetDynamicBoxPutNum()
{
PutOutLineBoxNum putoutnum = new PutOutLineBoxNum();
Dictionary <int, int> lineboxsnum = new Dictionary <int, int>();
PlcValue readValue = new PlcValue();
readValue = plc.GetPlcValue(putoutnum[73]);
lineboxsnum.Add(73, Convert.ToInt32(readValue.Value));
return(lineboxsnum);
}
/// <summary>
/// 从PLC获取皮带上卷烟的数量
/// </summary>
/// <returns></returns>
public Dictionary <int, int> GetPutOutNum()
{
PutOutLineBoxNum putoutnum = new PutOutLineBoxNum();
Dictionary <int, int> lineboxsnum = new Dictionary <int, int>();
foreach (KeyValuePair <int, string> item in putoutnum)
{
PlcValue readValue = new PlcValue();
readValue = plc.GetPlcValue(item.Value);
lineboxsnum.Add(item.Key, Convert.ToInt32(readValue.Value));
}
return(lineboxsnum);
}
/// <summary>
/// 写PLC中的值
/// </summary>
/// <param name="itemName"></param>
/// <param name="plc"></param>
/// <returns></returns>
public bool SetPlcValue(string itemName, PlcValue plc)
{
lock (o2)
{
OPCItem opcitem = dic[itemName];
if (opcitem != null)
{
opcitem.Write(plc.Value);
return(true);
}
return(false);
}
}
/// <summary>
/// 获取合单下层皮带上订单的编号
/// </summary>
/// <returns></returns>
public int GetDownPutIndexno()
{
PlcValue readValue = new PlcValue();
readValue = plc.GetPlcValue(ItemListEnum.DB57Int182);
if (Convert.ToInt32(readValue.Value) != 0)
{
DB15Model mdl = DB15List.dicArr[Convert.ToInt32(readValue.Value)];
if (mdl != null)
{
int value = (int)plc.GetPlcValue(mdl.taskNo).Value;
return(value);
}
}
return(0);
}
/// <summary>
/// 读取PLC中的值
/// </summary>
/// <param name="itemName"></param>
/// <returns></returns>
public PlcValue GetPlcValue(string itemName)
{
lock (o1)
{
PlcValue plc = new PlcValue();
OPCItem opcitem = dic[itemName];
if (opcitem != null)
{
object Value, Quality, TimeStamp;
opcitem.Read(1, out Value, out Quality, out TimeStamp);
plc.objectTimeStamp = TimeStamp;
plc.Quality = Quality;
plc.Value = Value;
plc.ClientHandle = opcitem.ClientHandle;
}
return(plc);
}
}
/// <summary>
/// 获取合单上层皮带上订单的编号
/// </summary>
/// <returns></returns>
public int GetUpPutIndexno()
{
//SortingLineTaskList sortinglinetasklist = SortingLineTaskList.GetFinSortingLineTaskList(new QueryCondition("1", true, ""));
PlcValue readValue = new PlcValue();
readValue = plc.GetPlcValue(ItemListEnum.DB57Int172);
if (Convert.ToInt32(readValue.Value) != 0)
{
DB15Model mdl = DB15List.dicArr[Convert.ToInt32(readValue.Value)];
if (mdl != null)
{
int value = (int)plc.GetPlcValue(mdl.taskNo).Value;
return(value);
}
}
return(0);
}
/// <summary>
/// 获取子线挂烟的状态
/// </summary>
/// <returns></returns>
public LineBoxStatus SubLineStatus()
{
LineBoxStatus lineboxstatus = null;
HangCigLineBox hangCigLineBox = new HangCigLineBox();//挂烟的PLC地址
foreach (KeyValuePair <int, string> keyValuePair in hangCigLineBox)
{
PlcValue readValue = new PlcValue();
string a = keyValuePair.Value;
readValue = plc.GetPlcValue(a);
if (Convert.ToBoolean(readValue.Value))
{
lineboxstatus = new LineBoxStatus();
lineboxstatus.lineboxcode = keyValuePair.Key;
lineboxstatus.status = 1;
return(lineboxstatus);
}
}
return(null);
}
/// <summary>
/// 获取正在分拣的任务号
/// </summary>
public int GetSortingTaskNo()
{
SortingTaskStatus sortingTaskStatus = new SortingTaskStatus();
DB15Model db15Model = null;
int taskid = 0;
foreach (KeyValuePair <int, string> sortingValuePair in sortingTaskStatus)
{
PlcValue readValue = new PlcValue();
readValue = plc.GetPlcValue(sortingValuePair.Value);
if (Convert.ToInt32(readValue.Value) == 2)
{
db15Model = DB15List.dicArr[sortingValuePair.Key];
if (Convert.ToInt32(plc.GetPlcValue(db15Model.taskNo).Value) > taskid)
{
taskid = Convert.ToInt32(plc.GetPlcValue(db15Model.taskNo).Value);
}
}
}
return((int)taskid);
}
/// <summary>
/// 补货任务下达方法
/// </summary>
/// <param name="task">未下达且序号最小的任务一条</param>
/// <returns></returns>
public PlCResult ReplenishmentTask(InTask task)
{
bool isRun = false;
PlcValue writeValue;
PlCResult plCResult = new PlCResult();
try
{
PlcValue readValue = plc.GetPlcValue(ItemListEnum.db51Int0);
if (Convert.ToInt32(readValue.Value) == 0)
{
IntaskModel mdl = IntaskList.dic.FirstOrDefault(o => o.Key == Convert.ToInt32(task.PLCADDRESS)).Value;
int value = Convert.ToInt32(plc.GetPlcValue(mdl.TaskNoAddr).Value);
if (task.INDEXNO <= value)
{
task.Status = 1;
task.SaveInTaskProcess(task.ID);
plCResult.Succeed = false;
plCResult.Exception = task.INDEXNO + "已经下达过!";
return(plCResult);
}
else
{
writeValue = new PlcValue();
writeValue.Value = task.INDEXNO;
isRun = plc.SetPlcValue(ItemListEnum.db51Int2, writeValue);
if (isRun)
{
writeValue = new PlcValue();
writeValue.Value = task.ADDRESSCODE;
isRun = plc.SetPlcValue(ItemListEnum.db51Int4, writeValue);
}
if (isRun)
{
writeValue = new PlcValue();
writeValue.Value = task.BARCODE.Replace("6901028", "");
isRun = plc.SetPlcValue(ItemListEnum.db51DInt6, writeValue);
}
if (isRun)
{
writeValue = new PlcValue();
if (task.INPORTCODE == "1")
{
writeValue.Value = 1;
isRun = plc.SetPlcValue(ItemListEnum.db51Int10, writeValue);
}
else if (task.INPORTCODE == "2")
{
writeValue.Value = 2;
isRun = plc.SetPlcValue(ItemListEnum.db51Int10, writeValue);
}
}
if (isRun)
{
writeValue = new PlcValue();
writeValue.Value = 1;
isRun = plc.SetPlcValue(ItemListEnum.db51Int0, writeValue);
}
if (isRun)
{
task.Status = 1;
task.SaveInTaskProcess(task.ID);
plCResult.Succeed = true;
}
else
{
plCResult.Succeed = false;
plCResult.Exception = "任务号" + task.INDEXNO + "PLC补货任务写入异常";
}
}
}
else
{
//如果下达区的标志为1不能下达时
//判断需要下达的任务号小于下达区的任务号直接改变任务状态
readValue = plc.GetPlcValue(ItemListEnum.db51Int2);
if (task.INDEXNO <= Convert.ToInt32(readValue.Value))
{
task.Status = 1;
task.SaveInTaskProcess(task.ID);
plCResult.Succeed = false;
plCResult.Exception = task.INDEXNO + "已经下达过!";
return(plCResult);
}
}
}
catch (Exception ex)
{
plCResult.Succeed = false;
plCResult.Exception = ex.Message;
return(plCResult);
}
return(plCResult);
}
public SortingLineTask TaskFinish()
{
bool isRun = false;
SortingArrive sortingArrive = new SortingArrive();
SorgingPackingFinished sorgingPackingFinished = new SorgingPackingFinished();
SortingLineTask sortingLineTask = null;
try
{
//扫描烟条到达信号地址区是否有已到达的任务（DB10：DBW50）
MonitorLog monitorLog;
for (int i = 1; i <= sortingArrive.Count; i++)
{
int arrivevalue = 0;
//获取地址内的值
string a = sortingArrive[i];
arrivevalue = Convert.ToInt32(plc.GetPlcValue(sortingArrive[i]).Value);
//非0表示已有完成的客户订单
if (arrivevalue != 0)
{
//获取DB15中对应的分拣任务号
DB15Model mdl = DB15List.dicArr.FirstOrDefault(o => o.Key == i).Value;
string taskno = plc.GetPlcValue(mdl.taskNo).Value.ToString();
//通过任务号关联订单中的序号获取分拣订单保存
if (Convert.ToInt32(taskno) > 0)
{
sortingLineTask = SortingLineTask.GetSortingLineByIndex(taskno);
sortingLineTask.Status = 2;
sortingLineTask.SaveSortingTaskProcess(sortingLineTask.ID);
sortingLineTask.SaveStatus();
//写日志
monitorLog = MonitorLog.NewMonitorLog();
monitorLog.LOGNAME = "INDEXNO:" + sortingLineTask.INDEXNO + " CUSTNO:" + sortingLineTask.CUSTCODE + " 分拣任务到达数据库保存";
monitorLog.LOGINFO = "";
monitorLog.LOGLOCATION = "PLC";
monitorLog.LOGTYPE = 0;
monitorLog.Save();
}
//成功后保存发送的烟包信息
//List<CigBoxInfo> cigBoxInfoList = CigBoxInfoList.GetBoxInfoByCustiomNo(sortingLineTask.CUSTCODE,
// sortingLineTask.INDEXNO.ToString(), SortingLine.GetNonSortingLineCode());
//foreach (CigBoxInfo cigBoxInfo in cigBoxInfoList)
//{
// CigBoxInfo.SaveProcess(cigBoxInfo.ID, 2);
//}
//写日志
//monitorLog = MonitorLog.NewMonitorLog();
//monitorLog.LOGNAME = "INDEXNO:" + cigBoxInfoList[0].IndexNO + " 分拣烟包到达保存";
//monitorLog.LOGINFO = "";
//monitorLog.LOGLOCATION = "PLC";
//monitorLog.LOGTYPE = 0;
//monitorLog.Save();
//查看装箱数据块中是否已修改
//==0表示未修改可以写数据
if (Convert.ToInt32(plc.GetPlcValue(sorgingPackingFinished[i]).Value) == 0)
{
//将装箱完成信号地址区中对应的出口置1（DB10：DBW0）
PlcValue writeVlaue = new PlcValue();
writeVlaue.Value = arrivevalue;
isRun = plc.SetPlcValue(sorgingPackingFinished[i], writeVlaue);
//写值不成功返回空对象
if (!isRun)
{
sortingLineTask = null;
}
else
{
//写日志
monitorLog = MonitorLog.NewMonitorLog();
monitorLog.LOGNAME = "INDEXNO:" + sortingLineTask.INDEXNO + " 地址位" + sorgingPackingFinished[i] + ":装箱修改为1";
monitorLog.LOGINFO = "";
monitorLog.LOGLOCATION = "PLC";
monitorLog.LOGTYPE = 0;
monitorLog.Save();
}
break;
}
//==1表示已修改过继续下一个地址位
else
{
sortingLineTask = null;
//写日志
monitorLog = MonitorLog.NewMonitorLog();
monitorLog.LOGNAME = "装箱已经修改过为1";
monitorLog.LOGINFO = "";
monitorLog.LOGLOCATION = "PLC";
monitorLog.LOGTYPE = 0;
monitorLog.Save();
}
}
Thread.Sleep(50);
}
//break后执行
//写日志
//monitorLog = MonitorLog.NewMonitorLog();
//monitorLog.LOGNAME = "分拣任务到达循环结束";
//monitorLog.LOGINFO = "";
//monitorLog.LOGLOCATION = "PLC";
//monitorLog.LOGTYPE = 0;
//monitorLog.Save();
}
catch (Exception ex)
{
//写日志
MonitorLog monitorLog = MonitorLog.NewMonitorLog();
monitorLog.LOGNAME = "PLC分拣任务到达异常";
monitorLog.LOGINFO = ex.Message;
monitorLog.LOGLOCATION = "PLC";
monitorLog.LOGTYPE = 0;
monitorLog.Save();
return(null);
}
return(sortingLineTask);
}
/// <summary>
/// 当天补货品牌写入卧式仓补货品规地址区
/// </summary>
/// <param name="task">当天补货品牌</param>
/// <returns>成功返回true，失败返回false</returns>
public PlCResult InDataToTaskAddress()
{
PlCResult plCResult = new PlCResult();
try
{
bool isRun = false;
Dictionary <int, string> bindcig = BusinessLogic.INTASKS.InTask.GetBindCigCode();
if (bindcig == null)
{
plCResult.Succeed = false;
plCResult.Exception = "无法获取通道机绑定卷烟！";
return(plCResult);
}
foreach (KeyValuePair <int, string> keyValuePair in bindcig)
{
if (keyValuePair.Key == 85)
{
PlcValue writeValue = new PlcValue();
writeValue.Value = keyValuePair.Value;
isRun = plc.SetPlcValue(ItemListEnum.DB53DInt200, writeValue);
}
if (keyValuePair.Key == 86)
{
PlcValue writeValue = new PlcValue();
writeValue.Value = keyValuePair.Value;
isRun = plc.SetPlcValue(ItemListEnum.DB53DInt204, writeValue);
}
if (keyValuePair.Key == 87)
{
PlcValue writeValue = new PlcValue();
writeValue.Value = keyValuePair.Value;
isRun = plc.SetPlcValue(ItemListEnum.DB53DInt208, writeValue);
}
if (keyValuePair.Key == 88)
{
PlcValue writeValue = new PlcValue();
writeValue.Value = keyValuePair.Value;
isRun = plc.SetPlcValue(ItemListEnum.DB53DInt212, writeValue);
}
if (keyValuePair.Key == 89)
{
PlcValue writeValue = new PlcValue();
writeValue.Value = keyValuePair.Value;
isRun = plc.SetPlcValue(ItemListEnum.DB53DInt216, writeValue);
}
}
//写日志
MonitorLog monitorLog = MonitorLog.NewMonitorLog();
monitorLog.LOGNAME = "PLC通道品牌下达";
foreach (KeyValuePair <int, string> keyValuePair in bindcig)
{
monitorLog.LOGINFO += keyValuePair.Key + "-CIG:" + keyValuePair.Value + ";";
}
monitorLog.LOGLOCATION = "PLC";
monitorLog.LOGTYPE = 0;
monitorLog.Save();
plCResult.Succeed = isRun;
if (!isRun)
{
plCResult.Exception = "PLC补货绑定品牌写入失败！";
}
return(plCResult);
}
catch (Exception ex)
{
plCResult.Succeed = false;
plCResult.Exception = ex.Message;
return(plCResult);
}
}
/// <summary>
/// 当天卧式仓道分拣量写入地址区，用于PLC将最后剩余的卷烟打出
/// </summary>
/// <returns>成功返回true，失败返回false</returns>
public PlCResult OutDataToTaskAddress()
{
PlCResult plCResult = new PlCResult();
try
{
bool isRun = true;
LineBoxProcessList lineboxlist = LineBoxProcessList.GetList();
if (lineboxlist == null)
{
plCResult.Succeed = false;
plCResult.Exception = "无法获取分拣通道机分拣总量！";
return(plCResult);
}
foreach (LineBoxProcessInfo lineboxprocessinfo in lineboxlist)
{
if (isRun)
{
if (lineboxprocessinfo.LINEBOXCODE == "85")
{
PlcValue writeValue = new PlcValue();
writeValue.Value = lineboxprocessinfo.TOTQTY;
isRun = plc.SetPlcValue(ItemListEnum.db51Int10, writeValue);
}
if (lineboxprocessinfo.LINEBOXCODE == "86")
{
PlcValue writeValue = new PlcValue();
writeValue.Value = lineboxprocessinfo.TOTQTY;
isRun = plc.SetPlcValue(ItemListEnum.db51Int12, writeValue);
}
if (lineboxprocessinfo.LINEBOXCODE == "87")
{
PlcValue writeValue = new PlcValue();
writeValue.Value = lineboxprocessinfo.TOTQTY;
isRun = plc.SetPlcValue(ItemListEnum.db51Int14, writeValue);
}
if (lineboxprocessinfo.LINEBOXCODE == "88")
{
PlcValue writeValue = new PlcValue();
writeValue.Value = lineboxprocessinfo.TOTQTY;
isRun = plc.SetPlcValue(ItemListEnum.db51Int16, writeValue);
}
if (lineboxprocessinfo.LINEBOXCODE == "89")
{
PlcValue writeValue = new PlcValue();
writeValue.Value = lineboxprocessinfo.TOTQTY;
isRun = plc.SetPlcValue(ItemListEnum.db51Int18, writeValue);
}
}
}
plCResult.Succeed = isRun;
if (!isRun)
{
plCResult.Exception = "PLC分拣通道机分拣总量写入失败！";
return(plCResult);
}
else
{
//写日志
MonitorLog monitorLog = MonitorLog.NewMonitorLog();
monitorLog.LOGNAME = "PLC分拣通道机分拣总量下达";
foreach (LineBoxProcessInfo lineboxprocessinfo in lineboxlist)
{
if (Convert.ToInt16(lineboxprocessinfo.LINEBOXCODE) >= 67)
{
monitorLog.LOGINFO += " 通道:" + lineboxprocessinfo.LINEBOXCODE + " - 数量" + lineboxprocessinfo.TOTQTY + "; ";
}
}
monitorLog.LOGLOCATION = "PLC";
monitorLog.LOGTYPE = 0;
monitorLog.Save();
return(plCResult);
}
}
catch (Exception ex)
{
plCResult.Succeed = false;
plCResult.Exception = ex.Message;
return(plCResult);
}
}
/// <summary>
/// 获取烟仓打烟的异常状态
/// </summary>
/// <returns></returns>
public LineBoxStatus GetLineBoxException()
{
LineBoxStatus lineboxstatus = null;
for (int i = 3; i <= 181; i = i + 2)
{
PlcValue readValue = new PlcValue();
string a = "S7:[S7 connection_1]DB4,B" + i.ToString();
readValue = plc.GetPlcValue(a);
//只取异常值的低四位进行判断
int value = Convert.ToInt32((Convert.ToByte(readValue.Value) & 0xf));
if (value == 8)
{
lineboxstatus = new LineBoxStatus();
//plc中有挡板占用85仓的地址所以85-89仓地址需要向前挪动一个
if (i >= 173)
{
lineboxstatus.lineboxcode = ((i - 1) / 2) - 1;
}
else if (i != 171)
{
lineboxstatus.lineboxcode = (i - 1) / 2;
}
lineboxstatus.status = 8;
lineboxstatus.putnum = GetTaskOutNum(lineboxstatus.lineboxcode);
return(lineboxstatus);
}
if (value == 4)
{
lineboxstatus = new LineBoxStatus();
if (i >= 173)
{
lineboxstatus.lineboxcode = ((i - 1) / 2) - 1;
}
else if (i != 171)
{
lineboxstatus.lineboxcode = (i - 1) / 2;
}
lineboxstatus.status = 4;
lineboxstatus.putnum = GetTaskOutNum(lineboxstatus.lineboxcode);
return(lineboxstatus);
}
//只取异常值的低四位进行判断
value = Convert.ToInt32((Convert.ToByte(readValue.Value) & 0x10));
if (value == 16)
{
lineboxstatus = new LineBoxStatus();
if (i >= 173)
{
lineboxstatus.lineboxcode = ((i - 1) / 2) - 1;
}
else if (i != 171)
{
lineboxstatus.lineboxcode = (i - 1) / 2;
}
lineboxstatus.status = 16;
lineboxstatus.putnum = GetTaskOutNum(lineboxstatus.lineboxcode);
return(lineboxstatus);
}
}
return(lineboxstatus);
}