public static bool UpdateLedLeftovers(LedLeftovers ledLeft)
{
bool release = true;
#if DEBUG
release = false;
#endif
bool result = true;
if (release)
{
try
{
List <Tuple <string, string, string> > flatList = new List <Tuple <string, string, string> >();
foreach (var led in ledLeft.RankA)
{
flatList.Add(new Tuple <string, string, string>(led.Nc12, led.ID, led.QtyLeft.ToString()));
}
foreach (var led in ledLeft.RankB)
{
flatList.Add(new Tuple <string, string, string>(led.Nc12, led.ID, led.QtyLeft.ToString()));
}
string lotNo = ledLeft.LotNo;
using (SqlConnection conn = new SqlConnection(@"Data Source=MSTMS010;Initial Catalog=MES;User Id=mes;Password=mes;"))
{
conn.Open();
foreach (var led in flatList)
{
SqlCommand cmd = new SqlCommand("sp_Spg_DaneBierzaceKompAktualneFULL_UPD_ilosc", conn);
cmd.CommandType = CommandType.StoredProcedure;
cmd.Parameters.Add(new SqlParameter("@NC12", led.Item1));
cmd.Parameters.Add(new SqlParameter("@ID", led.Item2));
cmd.Parameters.Add(new SqlParameter("@Ilosc", led.Item3));
//cmd.Parameters.Add(new SqlParameter("@ZlecenieString", lotNo);
cmd.ExecuteNonQuery();
}
}
}
catch (SqlException ex)
{
MessageBox.Show(ex.Message);
result = false;
}
}
return(result);
}
public Add_LED_leftovers(DataGridView grid, DataGridViewCell cell, List <LedLeftovers> ledLeftSaveBuffer)
{
InitializeComponent();
this.grid = grid;
this.cell = cell;
this.ledLeftSaveBuffer = ledLeftSaveBuffer;
ledsLeft = (LedLeftovers)cell.Tag;
foreach (var reel in ledsLeft.RankA)
{
string qty = "";
if (reel.QtyLeft < 0)
{
qty = "";
}
else
{
qty = reel.QtyLeft.ToString();
}
dataGridViewRankA.Rows.Add(reel.Nc12, reel.Rank, reel.ID, qty);
}
foreach (var reel in ledsLeft.RankB)
{
string qty = "";
if (reel.QtyLeft < 0)
{
qty = "";
}
else
{
qty = reel.QtyLeft.ToString();
}
dataGridViewRankB.Rows.Add(reel.Nc12, reel.Rank, reel.ID, qty);
}
Tools.AutoSizeColumnsWidth(dataGridViewRankA);
Tools.AutoSizeColumnsWidth(dataGridViewRankB);
this.ActiveControl = textBoxQr;
}
private void UpdateCurrentModelEffNorm()
{
if (dataGridViewLg.Rows.Count > 0)
{
LedLeftovers ledLeftovers = (LedLeftovers)dataGridViewLg.Rows[0].Cells["ColumnButtonLed"].Tag;
int headsUsed = 2;
if (ledLeftovers.RankA.Count() > 0)
{
headsUsed = ledLeftovers.RankA.Count * 2;
}
string model = dataGridViewLg.Rows[0].Cells["ColumnModel"].Value.ToString();
double orderedQty = double.Parse(dataGridViewLg.Rows[0].Cells["ColumnQty"].Value.ToString());
var norm = EfficiencyCalculation.CalculateModelNormPerHour(model, smtLine, headsUsed);
labelLgModelName.Text = $"Czas cyklu: {norm.lineCT}sek";
labelLgNormPerH.Text = $"Norma szt/h: {norm.outputPerHour}";
labelLgLotNorm.Text = $"Norma na LOT: {Math.Round(orderedQty * 60 / norm.outputPerHour,0)}min";
labelLgHeadCount.Text = $"Używane głowice: {headsUsed}";
labelLgNormModelName.Text = $"Norma modelu: {norm.modelSpec.model12Nc}";
}
}
private void dataGridView1_CellClick(object sender, DataGridViewCellEventArgs e)
{
if (e.ColumnIndex > 0 & e.RowIndex >= 0)
{
DataGridViewCell cell = dataGridViewLg.Rows[e.RowIndex].Cells[e.ColumnIndex];
if (dataGridViewLg.Columns[e.ColumnIndex].CellType.ToString() == "System.Windows.Forms.DataGridViewButtonCell")
{
if (dataGridViewLg.Columns[e.ColumnIndex].Name == "ColumnButtonLed")
{
LedLeftovers clickedLeftovers = (LedLeftovers)cell.Tag;
Add_LED_leftovers editLeftovers = new Add_LED_leftovers(dataGridViewLg, cell, ledLeftSaveBuffer);
editLeftovers.ShowInTaskbar = false;
editLeftovers.ShowDialog();
}
if (dataGridViewLg.Columns[e.ColumnIndex].Name == "ColumnQualityCheck")
{
//DataGridViewCell cell = dataGridView1.Rows[e.RowIndex].Cells[e.ColumnIndex];
ChangeOverConfirmationCard changeOverForm = new ChangeOverConfirmationCard(cell);
changeOverForm.ShowDialog();
}
}
}
}
private void LoadLgRecordsFromDb()
{
suspendCellVelueChangedEvent = true;
//DataCzasStart,DataCzasKoniec,LiniaSMT,OperatorSMT,NrZlecenia,Model,IloscWykonana,NGIlosc,ScrapIlosc,Kontrola1szt,KoncowkiLED
DataTable sqlTable = SqlOperations.GetLgSmtRecordsFromDb(22, smtLine);
List <string> lotsList = new List <string>();
foreach (DataRow row in sqlTable.Rows)
{
lotsList.Add(row["NrZlecenia"].ToString().Trim());
}
Dictionary <string, string[]> lotToRankABQty = SqlOperations.lotToRankABQty(lotsList.ToArray());
//dataGridView1.SuspendLayout();
foreach (DataRow row in sqlTable.Rows)
{
string model = row["Model"].ToString();
if (model[2] == '-')
{
if (lotToRankABQty.ContainsKey(row["NrZlecenia"].ToString()))
{
dataGridViewLg.Rows.Insert(0);
string lotNo = row["NrZlecenia"].ToString().Trim();
string stencil = row["StencilQR"].ToString();
LedLeftovers ledLeft = CreateLedLeftovers(row["KoncowkiLED"].ToString(), lotNo, lotToRankABQty);
DataGridViewCheckBoxCell chbCell = (DataGridViewCheckBoxCell)dataGridViewLg.Rows[0].Cells[0];
chbCell.Value = true;
dataGridViewLg.Rows[0].Cells[1].Value = lotNo;
string connQty = Tools.GetNumberOfConnectors(row["Model"].ToString().Trim());
dataGridViewLg.Rows[0].Cells[3].Value = connQty;
if (connQty == "4")
{
dataGridViewLg.Rows[0].Cells[3].Style.ForeColor = Color.White;
dataGridViewLg.Rows[0].Cells[3].Style.BackColor = Color.DarkCyan;
}
dataGridViewLg.Rows[0].Cells[2].Value = row["Model"].ToString().Trim();
//dataGridView1.Rows[0].Cells[4].Value = kontrola pierwszej
dataGridViewLg.Rows[0].Cells[5].Value = lotToRankABQty[lotNo][2];
dataGridViewLg.Rows[0].Cells[6].Value = ledLeft.RankA[0].Nc12;
dataGridViewLg.Rows[0].Cells[7].Value = lotToRankABQty[lotNo][0];
dataGridViewLg.Rows[0].Cells[8].Value = lotToRankABQty[lotNo][1];
dataGridViewLg.Rows[0].Cells[9].Value = row["IloscWykonana"].ToString().Trim();
dataGridViewLg.Rows[0].Cells[10].Value = row["NGIlosc"].ToString().Trim();
dataGridViewLg.Rows[0].Cells[11].Value = row["ScrapIlosc"].ToString().Trim();
dataGridViewLg.Rows[0].Cells[12].Tag = ledLeft;
dataGridViewLg.Rows[0].Cells[12].Value = "OK";
dataGridViewLg.Rows[0].Cells[13].Value = DateTime.Parse(row["DataCzasStart"].ToString().Trim());
dataGridViewLg.Rows[0].Cells[14].Value = DateTime.Parse(row["DataCzasKoniec"].ToString().Trim());
Color cellColor = Tools.GetShiftColor((DateTime)row["DataCzasKoniec"]);
dataGridViewLg.Rows[0].Cells[13].Style.BackColor = cellColor;
dataGridViewLg.Rows[0].Cells[14].Style.BackColor = cellColor;
dataGridViewLg.Rows[0].Cells[15].Style.BackColor = cellColor;
dataGridViewLg.Rows[0].Cells[15].Value = row["OperatorSMT"].ToString().Trim();
dataGridViewLg.Rows[0].Cells[16].Value = stencil;
}
}
}
Tools.AutoSizeColumnsWidth(dataGridViewLg);
//dataGridView1.ResumeLayout();
if (dataGridViewLg.Rows.Count > 0)
{
dataGridViewLg.CurrentCell = dataGridViewLg.Rows[0].Cells[0];
}
suspendCellVelueChangedEvent = false;
}
private void dataGridView1_CellValueChanged(object sender, DataGridViewCellEventArgs e)
{
if (!suspendCellVelueChangedEvent)
{
int ngIndex = dataGridViewLg.Columns.IndexOf(dataGridViewLg.Columns["Ng"]);
int scrapIndex = dataGridViewLg.Columns.IndexOf(dataGridViewLg.Columns["Scrap"]);
// Debug.WriteLine("Cell value changed: " + e.RowIndex + " " + e.ColumnIndex);
//calculate good qty
if (dataGridViewLg.Rows.Count > 0 & (e.ColumnIndex == ngIndex || e.ColumnIndex == scrapIndex))
{
int rowIndex = e.RowIndex;
DataGridViewCell ngCell = dataGridViewLg.Rows[rowIndex].Cells["Ng"];
DataGridViewCell scrapCell = dataGridViewLg.Rows[rowIndex].Cells["Scrap"];
double ngValue = -9999;
double scrapValue = -9999;
if (ngCell.Value != null)
{
if (!(double.TryParse(ngCell.Value.ToString(), out ngValue)))
{
dataGridViewLg.Rows[e.RowIndex].Cells[ngIndex].Value = null;
ngValue = -9999;
}
else
{
//ng ,0 will be 0
dataGridViewLg.Rows[e.RowIndex].Cells[ngIndex].Value = ngValue;
}
}
if (dataGridViewLg.Columns["Scrap"].Visible)
{
if (scrapCell.Value != null)
{
if (!(double.TryParse(scrapCell.Value.ToString(), out scrapValue)))
{
dataGridViewLg.Rows[e.RowIndex].Cells[scrapIndex].Value = null;
scrapValue = -9999;
}
}
}
else
{
scrapValue = 0;
}
if (ngValue > -9999 & scrapValue > -9999 & dataGridViewLg.Rows[e.RowIndex].Cells["ColumnQty"].Value != null)
{
double orderedQty = double.Parse(dataGridViewLg.Rows[e.RowIndex].Cells["ColumnQty"].Value.ToString());
double goodQty = orderedQty - ngValue - scrapValue;
dataGridViewLg.Rows[e.RowIndex].Cells["goodQty"].Value = goodQty;
}
else
{
dataGridViewLg.Rows[e.RowIndex].Cells["goodQty"].Value = "";
}
}
//saving finished LOT
foreach (DataGridViewRow row in dataGridViewLg.Rows)
{
//Debug.WriteLine("Checking chkBox row:" + row.Index + " " + Convert.ToBoolean(row.Cells["ColumnSaved"].Value));
if (!Convert.ToBoolean(row.Cells["ColumnSaved"].Value))
{
if (IsRowReadyToBeSaved(row))
{
//Debug.WriteLine("Saving row:" + row.Index);
DataGridViewCheckBoxCell ch = (DataGridViewCheckBoxCell)row.Cells["ColumnSaved"];
suspendCellVelueChangedEvent = true;
lotFinished(ch, row.Index);
suspendCellVelueChangedEvent = false;
DateTime startDate = (DateTime)row.Cells["StartDate"].Value;
DateTime endDate = (DateTime)row.Cells["EndDate"].Value;
string firstPieceCheck = "";
string stencil = Tools.getCellValue(row.Cells["Stencil"]);
LedLeftovers ledLeftovers = (LedLeftovers)row.Cells["ColumnButtonLed"].Tag;
double totalLedsUsed = 0;
string leftovers = ledLeftovers.RankA[0].ID + ":" + ledLeftovers.RankA[0].Nc12 + ":" + ledLeftovers.RankA[0].QtyLeft + "|" + ledLeftovers.RankB[0].ID + ":" + ledLeftovers.RankB[0].Nc12 + ":" + ledLeftovers.RankB[0].QtyLeft;
for (int i = 0; i < ledLeftovers.RankA.Count; i++)
{
totalLedsUsed += ledLeftovers.RankA[i].StartQty - ledLeftovers.RankA[i].QtyLeft;
totalLedsUsed += ledLeftovers.RankB[i].StartQty - ledLeftovers.RankB[i].QtyLeft;
if (i > 0)
{
leftovers += "#" + ledLeftovers.RankA[i].ID + ":" + ledLeftovers.RankA[i].Nc12 + ":" + ledLeftovers.RankA[i].QtyLeft + "|" + ledLeftovers.RankB[i].ID + ":" + ledLeftovers.RankB[i].Nc12 + ":" + ledLeftovers.RankB[i].QtyLeft;
}
}
if (row.Cells["ColumnQualityCheck"].Tag != null)
{
firstPieceCheck = row.Cells["ColumnQualityCheck"].Tag.ToString();
}
string scrap = "0";
if (dataGridViewLg.Columns["Scrap"].Visible)
{
scrap = row.Cells["Scrap"].Value.ToString();
}
SqlOperations.SaveRecordToDb(
startDate,
endDate,
smtLine,
row.Cells["Operator"].Value.ToString(),
row.Cells["ColumnLot"].Value.ToString(),
row.Cells["ColumnModel"].Value.ToString(),
row.Cells["goodQty"].Value.ToString(),
row.Cells["Ng"].Value.ToString(),
scrap,
firstPieceCheck,
leftovers,
stencil,
"LG",
totalLedsUsed);
// Debug.WriteLine("Saved");
DgvTools.CleanUpLgiDgv(dataGridViewLg);
}
}
}
dataGridViewLg.HorizontalScrollingOffset = 0;
}
}
private void buttonOK_Click(object sender, EventArgs e)
{
string stencil = "";
if (radioButtonNewStencil.Checked)
{
using (var dial = new ScanStencilQr(currentLotData.Model))
{
dial.ShowDialog();
if (dial.DialogResult == DialogResult.OK)
{
stencil = dial.stencil;
}
}
//Stencil QR reading
// ScanStencilQr fm = new ScanStencilQr(ref stencil, currentLotData.Model);
//fm.ShowDialog();
}
else
{
stencil = (string)radioButtonCurrentStencil.Tag;
}
if (buttonOK.Text == "OK" & stencil.Trim() != "")
{
grid.SuspendLayout();
string lotNo = textBoxLotNo.Text;
LedLeftovers ledsLeft = new LedLeftovers(new List <RankStruc>(), new List <RankStruc>(), lotNo);
foreach (DataGridViewRow rowA in dataGridViewRankA.Rows)
{
string rankA = labelRankA.Text.Split(new string[] { System.Environment.NewLine }, StringSplitOptions.None)[1];
string rankAId = rowA.Cells["RankAId"].Value.ToString();
string rankA12NC = rowA.Cells["RankANc12"].Value.ToString();
string iloscAString = rowA.Cells["RankAIlosc"].Value.ToString();
double rankAIlosc = double.Parse(iloscAString);
ledsLeft.RankA.Add(new RankStruc(rankA, rankAId, rankA12NC, -1, rankAIlosc));
}
foreach (DataGridViewRow rowB in dataGridViewRankB.Rows)
{
string rankB = labelRankB.Text.Split(new string[] { System.Environment.NewLine }, StringSplitOptions.None)[1];
string rankBId = rowB.Cells["rankBId"].Value.ToString();
string rankB12NC = rowB.Cells["RankBNc12"].Value.ToString();
string iloscBString = rowB.Cells["rankBIlosc"].Value.ToString();
double rankBIlosc = double.Parse(iloscBString);
ledsLeft.RankB.Add(new RankStruc(rankB, rankBId, rankB12NC, -1, rankBIlosc));
}
grid.Rows.Insert(0, 1);
int lastRow = 0;
grid.Rows[lastRow].Cells["ColumnSaved"].Style.BackColor = Color.Red;
grid.Rows[lastRow].Cells["ColumnLot"].Value = textBoxLotNo.Text;
grid.Rows[lastRow].Cells["ColumnModel"].Value = currentLotData.Model;
grid.Rows[lastRow].Cells["ColumnQty"].Value = currentLotData.OrderedQty;
grid.Rows[lastRow].Cells["ColumnRankA"].Value = currentLotData.RankA;
grid.Rows[lastRow].Cells["ColumnRankB"].Value = currentLotData.RankB;
grid.Rows[lastRow].Cells["Rank12NC"].Value = ledsLeft.RankA[0].Nc12;
grid.Rows[lastRow].Cells["ColumnButtonLed"].Value = "BRAK";
grid.Rows[lastRow].Cells["ColumnButtonLed"].Style.BackColor = Color.Red;
grid.Rows[lastRow].Cells["ColumnQualityCheck"].Value = "";
grid.Rows[lastRow].Cells["StartDate"].Value = DateTime.Now;
grid.Rows[lastRow].Cells["ColumnButtonLed"].Tag = ledsLeft;
grid.Rows[lastRow].Cells["Operator"].Value = comboBoxOperator.Text;
grid.Rows[lastRow].Cells["Stencil"].Value = stencil;
grid.Rows[lastRow].Cells["connQty"].Value = Tools.GetNumberOfConnectors(currentLotData.Model);
if (grid.Rows[lastRow].Cells["connQty"].Value.ToString() == "4")
{
//grid.Rows[lastRow].Cells["connQty"].Style.ForeColor = System.Drawing.Color.Red;
grid.Rows[lastRow].Cells["connQty"].Style.ForeColor = Color.White;
grid.Rows[lastRow].Cells["connQty"].Style.BackColor = Color.DarkCyan;
}
if (grid.Rows.Count == 1)
{
foreach (DataGridViewColumn col in grid.Columns)
{
col.AutoSizeMode = DataGridViewAutoSizeColumnMode.AllCells;
}
grid.Rows[lastRow].Cells["ColumnQualityCheck"].Style.BackColor = Color.Red;
grid.Rows[lastRow].Cells["ColumnQualityCheck"].Value = "BRAK";
}
else
{
if (Tools.getCellValue(grid.Rows[lastRow + 1].Cells["ColumnModel"]) != "")
{
if (grid.Rows[lastRow].Cells["ColumnModel"].Value.ToString() != grid.Rows[lastRow + 1].Cells["ColumnModel"].Value.ToString())
{
grid.Rows[lastRow].Cells["ColumnQualityCheck"].Style.BackColor = Color.Red;
grid.Rows[lastRow].Cells["ColumnQualityCheck"].Value = "BRAK";
}
}
}
DgvTools.CleanUpLgiDgv(grid);
grid.FirstDisplayedScrollingRowIndex = 0;
this.Close();
grid.ResumeLayout();
}
else
{
#if DEBUG
grid.Columns["Stencil"].Visible = true;
grid.Rows.Insert(0, 1);
grid.Rows[0].Cells["StartDate"].Value = System.DateTime.Now;
grid.Rows[0].Cells["ColumnSaved"].Style.BackColor = Color.Red;
ScanStencilQr fm = new ScanStencilQr(currentLotData.Model);
fm.ShowDialog();
#endif
}
}
///<summary>
///<para>double[diodeWaste, moduleWaste]</para>
///</summary>
public static double[] CalculateLedDiodeWasteLevel(DataGridView grid, Dictionary <string, EfficiencyNormsPerModel> modelNorm)
{
List <double> percentageLotWaste = new List <double>();
List <string> lotsList = new List <string>();
double moduleWasteSum = 0;
double goodModuleSum = 0;
foreach (DataGridViewRow row in grid.Rows)
{
if (row.Cells["ColumnLot"].Value == null)
{
continue;
}
lotsList.Add(row.Cells["ColumnLot"].Value.ToString().Trim());
}
//Dictionary<string, string[]> lotToRankABQty = SqlOperations.lotToRankABQty(lotsList.ToArray());
Dictionary <string, string[]> lotToRankABQty = new Dictionary <string, string[]>();
foreach (DataGridViewRow row in grid.Rows)
{
if (row.Cells["Ng"].Value == null)
{
continue;
}
string lotNo = row.Cells["ColumnLot"].Value.ToString().Trim();
//string ledLeftRaw = row.Cells["ColumnButtonLed"].Value.ToString().Trim();
string model = row.Cells["ColumnModel"].Value.ToString().Trim();
if (!modelNorm.ContainsKey(model))
{
continue;
}
LedLeftovers ledLeft = (LedLeftovers)row.Cells["ColumnButtonLed"].Tag;
double goodQty = Int32.Parse(row.Cells["GoodQty"].Value.ToString().Trim());
double ngQty = Int32.Parse(row.Cells["Ng"].Value.ToString().Trim());
double allQty = goodQty + ngQty;
moduleWasteSum += ngQty;
goodModuleSum += goodQty;
//if (row.Cells["ColumnLot"].Value.ToString() == "1327848")
// Debug.WriteLine("tada");
model = model.Substring(0, 6) + "XXX" + model.Substring(9, 1);
double rankAQty = modelNorm[model].QtyRankA;
double rankBQty = modelNorm[model].QtyRankB;
double ledQty = rankAQty + rankBQty;
double ledPerLotNorm = allQty * ledQty;
double ledPerReel = 3000;
if (row.Cells["Rank12NC"].Value.ToString().Length < 11)
{
ledPerReel = 3500;
}
double ledPerLot = ledLeft.RankA.Count * 2 * ledPerReel;
double expectedLedLeft = ledPerLot - ledPerLotNorm;
if (expectedLedLeft < 0)
{
continue;
}
double realLedLeft = 0;
foreach (var led in ledLeft.RankA)
{
realLedLeft += led.QtyLeft;
}
foreach (var led in ledLeft.RankB)
{
realLedLeft += led.QtyLeft;
}
double wasteDifference = expectedLedLeft - realLedLeft;
percentageLotWaste.Add(((expectedLedLeft - realLedLeft) / ledPerLot) * 100);
}
if (goodModuleSum > 0)
{
return(new double[] { Math.Round(percentageLotWaste.Average(), 2), Math.Round(moduleWasteSum / goodModuleSum, 4) * 100 });
}
else
{
return(new double[] { 0, 0 });
}
}