private bool ProcessB10(RepairRecordModel repairRecModel, string lineStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel currProcess = bllModuleProcess.GetProcessByID(lineStationID);
if (currProcess == null)
{
restr = "工作中心号错误：" + lineStationID + "，不存在此工作中中心号！";
return(false);
}
ModuleProcessModel weld2Process = bllModuleProcess.GetProcessByWorkStationID(this.wedlAluminum2);
if (weld2Process == null)
{
restr = "工作中心号错误：" + weld2Process.WorkStationID + "，不存在此工作中中心号！";
return(false);
}
if (currProcess.ModuleProcessOrder < weld2Process.ModuleProcessOrder)
{
restr += "当前工作中心：" + currProcess.WorkStationID + ",工艺顺序在" + weld2Process.ModuleProcessName + "前面，不需要加工！";
needRepair = false;
return(true);
}
if (currProcess.WorkStationID == this.glueOutCheck2)
{
needRepair = false;
return(true);
}
needRepair = NeedRepairByWorkstationOrder(this.wedlAluminum2, lineStationID, ref restr);
return(true);
}
private bool ProcessB7(RepairRecordModel repairRecModel, string lineStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel currProcess = bllModuleProcess.GetProcessByID(lineStationID);
if (currProcess == null)
{
restr = "工作中心号错误：" + lineStationID + "，不存在此工作中中心号！";
return(false);
}
ModuleProcessModel laster1Process = bllModuleProcess.GetProcessByWorkStationID(this.laserClean1);
if (laster1Process == null)
{
restr = "工作中心号错误：" + laster1Process.WorkStationID + "，不存在此工作中中心号！";
return(false);
}
if (currProcess.ModuleProcessOrder < laster1Process.ModuleProcessOrder)
{
restr += "当前工作中心：" + currProcess.WorkStationID + ",工艺顺序在激光清洗1#前面，不需要加工！";
needRepair = false;
return(true);
}
if (currProcess.WorkStationID == this.glueOutCheck1 || currProcess.WorkStationID == this.laserClean2 ||
currProcess.WorkStationID == this.glueOutCheck2 || currProcess.WorkStationID == this.wedlAluminum2)
{
needRepair = false;
return(true);
}
needRepair = true;
return(true);
//}
//return true;
}
private bool BeforeWrokStationProcess(string currLineStationID, string workStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel currProcess = bllModuleProcess.GetProcessByID(currLineStationID);
if (currProcess == null)
{
restr = "工作中心号错误：" + currLineStationID + "，不存在此工作中中心号！";
return(false);
}
ModuleProcessModel weldProcess = bllModuleProcess.GetProcessByWorkStationID(workStationID);
if (weldProcess == null)
{
restr = "工作中心号错误：" + weldProcess.WorkStationID + "，不存在此工作中中心号！";
return(false);
}
if (currProcess.ModuleProcessOrder < weldProcess.ModuleProcessOrder)
{
restr += "当前工作中心：" + currProcess.WorkStationID + ",工艺顺序在" + weldProcess.ModuleProcessName + "前面，不需要加工！";
needRepair = false;
return(true);
}
needRepair = false;
return(true);
}
public bool IsSpecialProcess(RepairProcessParam repairParam, ref string isSpecialProcess, ref string restr)
{
isSpecialProcess = false.ToString();
ModuleProcessModel moduleProcese = bllModuleProcess.GetProcessByWorkStationID(repairParam.StartDevStation);
if (moduleProcese == null)
{
restr = "开始工位中心号错误：" + repairParam.StartDevStation + ",线体服务查无此工作中心号！";
return(false);
}
if (repairParam.ProcessNum.ToUpper().Contains(moduleProcese.LineName) == true)
{
restr = "此加工流程不为特殊返修流程";
isSpecialProcess = false.ToString();
return(true);
}
else
{
restr = "此加工流程为特殊返修流程";
isSpecialProcess = true.ToString();
return(true);
}
}
private bool ProcessB6(RepairRecordModel repairRecModel, string lineStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel wled2Process = bllModuleProcess.GetProcessByWorkStationID(this.wedlAluminum2);
if (wled2Process == null)
{
restr = "工作中心号错误：" + this.wedlAluminum2 + "，不存在此工作中中心号！";
return(false);
}
ModuleProcessModel currModuleProcess = bllModuleProcess.GetProcessByID(lineStationID);
if (wled2Process == null)
{
restr = "工位编号错误：" + lineStationID + "，不存在此工位编号！";
return(false);
}
if (currModuleProcess.ModuleProcessOrder < wled2Process.ModuleProcessOrder)
{
restr = "当前加工工作中心：" + currModuleProcess.WorkStationID + "，工艺顺序在铝丝焊2#工位前，不需要加工！";
needRepair = false;
return(true);
}
needRepair = NeedRepairByWorkstationOrder(this.wedlAluminum2, lineStationID, ref restr);
return(true);
}
private bool SpecialProcessHandler(RepairRecordModel repairRecModel, string currlineStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel cuurModuleProcess = bllModuleProcess.GetProcessByID(currlineStationID);
if (cuurModuleProcess == null)
{
restr += "当前线体服务器工位编号错误：" + currlineStationID + ",线体服务器查无此工位编号！";
needRepair = false;
return(false);
}
ModuleProcessModel repairProcess = bllModuleProcess.GetProcessByWorkStationID(repairRecModel.RepairStartStationNum);
if (repairProcess == null)
{
restr = "开始工位中心号错误：" + repairRecModel.RepairStartStationNum + ",线体服务查无此工作中心号！";
return(false);
}
if (repairProcess.LineName != cuurModuleProcess.LineName)//不在一个线别，那就用流程代号处理
{
}
else//在一个线别就用起始加工中心判断
{
needRepair = NeedRepairByWorkstationOrder(repairRecModel.RepairStartStationNum, repairProcess.ModuleProcessID, ref restr);
return(true);
}
return(true);
}
private bool ProcessB12(RepairRecordModel repairRecModel, string lineStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel currProcess = bllModuleProcess.GetProcessByID(lineStationID);
if (currProcess == null)
{
restr = "工作中心号错误：" + lineStationID + "，不存在此工作中中心号！";
return(false);
}
ModuleProcessModel jueyuanScrew = bllModuleProcess.GetProcessByWorkStationID(this.cLineJYScrew);
if (currProcess == null)
{
restr = "工作中心号错误：" + cLineJYScrew + "，不存在此工作中中心号！";
return(false);
}
if (currProcess.ModuleProcessOrder < jueyuanScrew.ModuleProcessOrder)
{
needRepair = false;
restr = "当前工位工艺在绝缘螺丝机的前面，不需要加工！";
return(true);
}
needRepair = true;
return(true);
}
private bool ProcessB2(RepairRecordModel repairRecModel, string lineStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel cuurModuleProcess = bllModuleProcess.GetProcessByID(lineStationID);
if (cuurModuleProcess == null)
{
restr += "当前线体服务器工位编号错误：" + lineStationID + ",线体服务器查无此工位编号！";
needRepair = false;
return(false);
}
ModuleProcessModel laserClean1Procss = bllModuleProcess.GetProcessByWorkStationID(this.laserClean1);
if (laserClean1Procss == null)
{
restr += "工作中心号：" + laserClean1 + ",线体服务器查无此工作中心号！";
return(false);
}
if (cuurModuleProcess.WorkStationID == this.glueOutCheck1)
{
needRepair = false;
restr += "当前工作中心号：" + cuurModuleProcess.WorkStationID + "为1号胶溢检测不需要加工！";
return(true);
}
if (cuurModuleProcess.ModuleProcessOrder < laserClean1Procss.ModuleProcessOrder)
{
needRepair = false;
restr += "当前工作中心号：" + cuurModuleProcess.WorkStationID + "工艺顺序在1#激光清洗工艺前面，不需要加工！";
return(true);
}
ModuleProcessModel aluminumProecss = bllModuleProcess.GetProcessByWorkStationID(this.weldAluminum1);
if (aluminumProecss == null)
{
restr += "铝丝焊1#：" + weldAluminum1 + "，线体服务器不存在此工作中心号！";
return(false);
}
if (cuurModuleProcess.ModuleProcessOrder >= aluminumProecss.ModuleProcessOrder)
{
restr += "当前工作中心：" + cuurModuleProcess.WorkStationID + "工艺顺序在铝丝焊1#工艺之后，需要加工！";
needRepair = true;
return(true);
}
needRepair = true;
return(true);
}
private bool ProcessB9(RepairRecordModel repairRecModel, string lineStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel currProcess = bllModuleProcess.GetProcessByID(lineStationID);
if (currProcess == null)
{
restr = "工作中心号错误：" + lineStationID + "，不存在此工作中中心号！";
return(false);
}
ModuleProcessModel laserClean2Process = bllModuleProcess.GetProcessByWorkStationID(this.laserClean2);
if (laserClean2Process == null)
{
restr = "工作中心号错误：" + laserClean2Process.WorkStationID + "，不存在此工作中中心号！";
return(false);
}
if (currProcess.WorkStationID == this.laserClean2)
{
restr += "激光清洗2#需要加工！";
needRepair = true;
return(true);
}
if (currProcess.ModuleProcessOrder < laserClean2Process.ModuleProcessOrder)
{
restr += "当前工作中心：" + currProcess.WorkStationID + ",工艺顺序在" + laserClean2Process.ModuleProcessName + "前面，不需要加工！";
needRepair = false;
return(true);
}
if (currProcess.WorkStationID == this.glueOutCheck2)
{
restr = "当前工作中心号：" + this.glueOutCheck2 + "，胶外溢2，此工作中心不需要加工！";
needRepair = false;
return(true);
}
//ModuleProcessModel weld2Process = bllModuleProcess.GetProcessByWorkStationID(this.wedlAluminum2);
// if (weld2Process == null)
//{
// restr = "工作中心号错误：" + this.wedlAluminum2 + "，不存在此工作中中心号！";
// return false;
//}
needRepair = NeedRepairByWorkstationOrder(this.wedlAluminum2, lineStationID, ref restr);
return(true);
}
private bool ProcessB11(RepairRecordModel repairRecModel, string lineStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel currProcess = bllModuleProcess.GetProcessByID(lineStationID);
if (currProcess == null)
{
restr = "工作中心号错误：" + lineStationID + "，不存在此工作中中心号！";
return(false);
}
if (currProcess.WorkStationID == this.dcir)
{
needRepair = true;
return(true);
}
needRepair = false;
return(true);
}
private bool ProcessB8(RepairRecordModel repairRecModel, string lineStationID, ref bool needRepair, ref string restr)
{
ModuleProcessModel currProcess = bllModuleProcess.GetProcessByID(lineStationID);
if (currProcess == null)
{
restr = "工作中心号错误：" + lineStationID + "，不存在此工作中中心号！";
return(false);
}
ModuleProcessModel weldProcess = bllModuleProcess.GetProcessByWorkStationID(this.weldAluminum1);
if (weldProcess == null)
{
restr = "工作中心号错误：" + weldProcess.WorkStationID + "，不存在此工作中中心号！";
return(false);
}
if (currProcess.ModuleProcessOrder < weldProcess.ModuleProcessOrder)
{
restr += "当前工作中心：" + currProcess.WorkStationID + ",工艺顺序在铝丝焊1#前面，不需要加工！";
needRepair = false;
return(true);
}
if (currProcess.WorkStationID == this.laserClean2 || currProcess.WorkStationID == this.glueOutCheck2 ||
currProcess.WorkStationID == this.wedlAluminum2)
{
needRepair = false;
restr += "当前工作中心：" + currProcess.WorkStationID + ",不需要加工！";
return(true);
}
if (currProcess.WorkStationID == this.dcir)
{
restr += "当前工作中心：" + currProcess.WorkStationID + "DCIR工位,需要加工！";
needRepair = true;
return(true);
}
needRepair = true;
return(true);
}
private bool NeedRepairByWorkstationOrder(string processWorkStation, string currlineStationID, ref string restr)
{
ModuleProcessModel cuurModuleProcess = bllModuleProcess.GetProcessByID(currlineStationID);
if (cuurModuleProcess == null)
{
restr += "当前线体服务器工位编号错误：" + currlineStationID + ",线体服务器查无此工位编号！";
return(false);
}
ModuleProcessModel moduleProcess = bllModuleProcess.GetProcessByWorkStationID(processWorkStation);
if (moduleProcess == null)
{
restr += "开始工作中心编号错误：" + processWorkStation + ",线体服务器查无此工作中心编号！";
return(false);
}
if (cuurModuleProcess.ModuleProcessOrder < moduleProcess.ModuleProcessOrder)
{
restr += "当前工作中心号：" + cuurModuleProcess.WorkStationID + "的工艺顺序在开始工作中心" + moduleProcess.WorkStationID + "的前面，此工位无序加工！";
return(false);
}
return(true);
}
/// <summary>
/// 是否需要返修，只有AB线绑定工位是通过PLC地址判断其他工位只读取数据库判断
/// </summary>
/// <param name="moduleID">模块ID</param>
/// <returns></returns>
public virtual bool GetNeedRepairALine(string rfid, string lineStationID, ref bool needRepair, ref string restr)
{
restr = "获取是否需要加工成功！";
this.NeedRepair = needRepair;
if (this.repairManualNoWorkRequireDic.Keys.Contains(this.nodeBase.NodeID) == true)
{
string manualRepairAddr = this.repairManualNoWorkRequireDic[this.nodeBase.NodeID];
int noWorkStatus = 0;//返修人工干预不加工标识，等于1不加工，直接放行
if (this.nodeBase.PlcRW.ReadDB(manualRepairAddr, ref noWorkStatus) == false)
{
restr = "读取返修人工干预是否加工标识地址：" + manualRepairAddr + ",失败";
return(false);
}
this.nodeBase.LogRecorder.AddDebugLog(this.nodeBase.NodeName, "读取返修人工干预是否加工标识地址：" + manualRepairAddr + "成功，值为：" + noWorkStatus + "！");
if (noWorkStatus == 1)
{
needRepair = false;
return(true);
}
}
List <DBAccess.Model.BatteryModuleModel> modList = modBll.GetModelList(string.Format("palletID='{0}' and palletBinded=1 or checkResult=2", rfid));
if (modList == null || modList.Count == 0)
{
restr = "RFID：" + rfid + "绑定数据为空！";
needRepair = false;
return(true);
}
RepairRecordModel repairRecModel = bllRepairRecord.GetModel(modList[0].batModuleID);
if (repairRecModel == null)//如果没有这个记录则不为返修流程
{
needRepair = true;
this.nodeBase.LogRecorder.AddDebugLog(this.nodeBase.NodeName, "返修记录不存在二维码：" + modList[0].batModuleID + "，不为返修流程所有工位,需要加工！");
return(true);
}
ModuleProcessModel cuurModuleProcess = bllModuleProcess.GetProcessByID(lineStationID);
if (cuurModuleProcess == null)
{
restr += "当前线体服务器工位编号错误：" + lineStationID + ",线体服务器查无此工位编号！";
needRepair = false;
return(false);
}
ModuleProcessModel repairProcess = bllModuleProcess.GetProcessByWorkStationID(repairRecModel.RepairStartStationNum);
if (repairProcess == null)
{
restr = "开始工位中心号错误：" + repairRecModel.RepairStartStationNum + ",线体服务查无此工作中心号！";
return(false);
}
if (repairRecModel.RepairRec_Reserve1 == true.ToString()) //特殊产品流程
{
if (repairProcess.LineName == cuurModuleProcess.LineName) //在一个线别就用起始加工中心判断
{
needRepair = NeedRepairByWorkstationOrder(repairRecModel.RepairStartStationNum, cuurModuleProcess.ModuleProcessID, ref restr);
return(true);
}
else//在一个线别，那就用流程代号处理,不用处理了 就用下面的流程
{
}
}
if (repairRecModel.IsMatchRepairProcess == false && repairRecModel.RepairRec_Reserve1 == false.ToString())
{
this.nodeBase.LogRecorder.AddDebugLog(this.nodeBase.NodeName, "流程不匹配，当前工位需要加工！");
needRepair = NeedRepairByWorkstationOrder(repairRecModel.RepairStartStationNum, lineStationID, ref restr);
return(true);
}
if (repairRecModel.RepairProcessNum == "A4" || repairRecModel.RepairProcessNum == "A5" ||
repairRecModel.RepairProcessNum == "A6" || repairRecModel.RepairProcessNum == "A7") //CCD检测单独判断
{
needRepair = CCDCheckNeedRepair(repairRecModel, lineStationID, ref restr);
return(true);
}
if (repairProcess.ModuleProcessOrder <= cuurModuleProcess.ModuleProcessOrder)
{
needRepair = true;
this.nodeBase.LogRecorder.AddDebugLog(this.nodeBase.NodeName, "当前工位在开始工位或者在开始工位后续流程中，此工位需要加工！");
return(true);
}
return(true);
}
private bool CCDCheckNeedRepair(RepairRecordModel repairRecModel, string currlineStationID, ref string restr)
{
restr = "流程匹配，需要返修！";
if (repairRecModel.RepairProcessNum == "A4")
{
if (repairRecModel.RepairStartStationNum != this.dianjiao3)
{
restr = "返修MES判定在CCD检测，流程代码为A4，起始工位不为3号点胶机";
return(NeedRepairByWorkstationOrder(repairRecModel.RepairStartStationNum, currlineStationID, ref restr));
}
return(NeedRepairByWorkstationOrder(this.dianjiao3, currlineStationID, ref restr));
}
else if (repairRecModel.RepairProcessNum == "A5")
{
if (repairRecModel.RepairStartStationNum != this.dianjiao3)
{
restr = "返修MES判定在CCD检测，流程代码为A5，起始工位不为3号点胶机";
return(NeedRepairByWorkstationOrder(repairRecModel.RepairStartStationNum, currlineStationID, ref restr));
}
//if (repairRecModel.RepairStartStationNum != this.dianjiao3)
//{
// restr = "返修MES判定在CCD检测，流程代码为A5，起始工位不为3号点胶机";
// return NeedRepairByWorkstationOrder(repairRecModel, currlineStationID);
//}
ModuleProcessModel cuurModuleProcess = bllModuleProcess.GetProcessByID(currlineStationID);
if (cuurModuleProcess == null)
{
restr = "开始工位中心号错误：" + currlineStationID + ",线体服务查无此线体服务编号！";
return(false);
}
if (cuurModuleProcess.WorkStationID == this.ccdCheck || cuurModuleProcess.WorkStationID == this.dianjiao3 || cuurModuleProcess.WorkStationID == this.manualSation2)
{
restr = "当前返修流程代号A5，加工中心号" + cuurModuleProcess.WorkStationID + ",需要加工！";
return(true);
}
else
{
restr = "当前返修流程代号A5，加工中心号" + cuurModuleProcess.WorkStationID + ",不需要加工！";
return(false);
}
}
else if (repairRecModel.RepairProcessNum == "A6")
{
if (repairRecModel.RepairStartStationNum != this.dianjiao4)
{
restr = "返修MES判定在CCD检测，流程代码为A6，起始工位不为4号点胶机";
return(NeedRepairByWorkstationOrder(repairRecModel.RepairStartStationNum, currlineStationID, ref restr));
}
return(NeedRepairByWorkstationOrder(this.dianjiao4, currlineStationID, ref restr));
}
else if (repairRecModel.RepairProcessNum == "A7")
{
ModuleProcessModel cuurModuleProcess = bllModuleProcess.GetProcessByID(currlineStationID);
if (cuurModuleProcess == null)
{
restr = "开始工位中心号错误：" + currlineStationID + ",线体服务查无此线体服务编号！";
return(false);
}
if (cuurModuleProcess.WorkStationID != this.ccdCheck)
{
restr = "返修MES判定在CCD检测，流程代码为A7，起始工位不为CCCheck";
//return NeedRepairByWorkstationOrder(repairRecModel.RepairStartStationNum, currlineStationID,ref restr);
return(false);
}
//if(repairRecModel.RepairStartStationNum!=currlineStationID)
//{
// restr = "流程代码为A7，当前工位不为CCDCheck，不需要加工！";
// return false;
//}
return(true);
}
else
{
return(true);
}
}
