public List <CaseOptimSolution> CaseOptimSolutions(int iNumber)
{
List <CaseOptimSolution> caseOptimSolutions = new List <CaseOptimSolution>();
foreach (CaseDefinition caseDefinition in CaseDefinitions(iNumber))
{
Vector3D outerDimensions = caseDefinition.OuterDimensions(_boxProperties, _caseOptimConstraintSet);
BoxProperties bProperties = new BoxProperties(_palletProperties.ParentDocument, outerDimensions.X, outerDimensions.Y, outerDimensions.Z);
// build analysis
CasePalletAnalysis casePalletAnalysis = new CasePalletAnalysis(
bProperties, _palletProperties,
null, null,
null, null, null,
_palletConstraintSet);
// instantiate solver
CasePalletSolver solver = new CasePalletSolver();
// solve
solver.ProcessAnalysis(casePalletAnalysis);
// get list of pallet solutions
List <CasePalletSolution> palletSolutions = casePalletAnalysis.Solutions;
if (palletSolutions.Count > 0)
{
int maxCaseCount = palletSolutions[0].CaseCount;
int i = 0;
while (maxCaseCount == palletSolutions[i].CaseCount)
{
caseOptimSolutions.Add(new CaseOptimSolution(caseDefinition, palletSolutions[i]));
++i;
}
}
}
// sort caseOptimSolution
caseOptimSolutions.Sort();
return(caseOptimSolutions);
}
public List<CaseOptimSolution> CaseOptimSolutions(int iNumber)
{
List<CaseOptimSolution> caseOptimSolutions = new List<CaseOptimSolution>();
foreach (CaseDefinition caseDefinition in CaseDefinitions(iNumber))
{
Vector3D outerDimensions = caseDefinition.OuterDimensions(_boxProperties, _caseOptimConstraintSet);
BoxProperties bProperties = new BoxProperties(_palletProperties.ParentDocument, outerDimensions.X, outerDimensions.Y, outerDimensions.Z);
// build analysis
CasePalletAnalysis casePalletAnalysis = new CasePalletAnalysis(
bProperties, _palletProperties,
null, null,
null, null, null,
_palletConstraintSet);
// instantiate solver
CasePalletSolver solver = new CasePalletSolver();
// solve
solver.ProcessAnalysis(casePalletAnalysis);
// get list of pallet solutions
List<CasePalletSolution> palletSolutions = casePalletAnalysis.Solutions;
if (palletSolutions.Count > 0)
{
int maxCaseCount = palletSolutions[0].CaseCount;
int i = 0;
while (maxCaseCount == palletSolutions[i].CaseCount)
{
caseOptimSolutions.Add(new CaseOptimSolution(caseDefinition, palletSolutions[i]));
++i;
}
}
}
// sort caseOptimSolution
caseOptimSolutions.Sort();
return caseOptimSolutions;
}
public bool onFileNew(ref string fileName)
{
// INTEX data are in cms
UnitsManager.CurrentUnitSystem = UnitsManager.UnitSystem.UNIT_METRIC2;
string dbPath = Properties.Settings.Default.DatabasePathINTEX;
if (string.IsNullOrWhiteSpace(dbPath) || !File.Exists(dbPath))
{
OpenFileDialog fd = new OpenFileDialog();
fd.DefaultExt = "xls";
fd.AddExtension = false;
fd.Filter = "Microsoft Excel File (*.xls)|*.xls|All files (*.*)|*.*";
fd.FilterIndex = 0;
fd.RestoreDirectory = true;
fd.CheckFileExists = true;
if (DialogResult.OK != fd.ShowDialog())
return false;
dbPath = fd.FileName;
Properties.Settings.Default.DatabasePathINTEX = dbPath;
Properties.Settings.Default.Save();
}
// load INTEX excel file
List<DataItemINTEX> listItems = null;
List<DataPalletINTEX> listPallets = null;
List<DataCaseINTEX> listCases = null;
try
{
// Set cursor as hourglass
Cursor.Current = Cursors.WaitCursor;
// load excel file
if (!ExcelDataReader.ExcelDataReader.LoadIntexFile(dbPath, ref listItems, ref listPallets, ref listCases))
{
Cursor.Current = Cursors.Default;
MessageBox.Show(
string.Format(Properties.Resources.ID_ERROR_INVALIDFILE, dbPath)
, Application.ProductName, MessageBoxButtons.OK, MessageBoxIcon.Error);
return false;
}
}
catch (Exception ex)
{
MessageBox.Show(
ex.Message
, Application.ProductName, MessageBoxButtons.OK, MessageBoxIcon.Error);
_log.Error(ex.Message);
}
finally
{ Cursor.Current = Cursors.Default; }
// do we have a valid list
if (null == listItems || 0 == listItems.Count)
return false;
// proceed : buid project file
try
{
FormNewINTEX form = new FormNewINTEX();
form._listItems = listItems;
form._listPallets = listPallets;
form._listCases = listCases;
if (DialogResult.OK != form.ShowDialog())
return false;
// create document
DataItemINTEX item = form._currentItem;
Document document = new Document(item._ref, item._description, "INTEX", DateTime.Now, null);
// create box properties
Color[] colorsCase = new Color[6];
for (int i = 0; i < 6; ++i) { colorsCase[i] = Color.Chocolate; }
BoxProperties itemProperties = null;
if (!form.UseIntermediatePacking)
{
itemProperties = document.CreateNewCase(
item._ref
, string.Format("{0};EAN14 : {1};UPC : {2};PCB : {3}", item._description, item._gencode, item._UPC, item._PCB)
, UnitsManager.ConvertLengthFrom(item._length, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(item._width, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(item._height, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(item._length - 0.6, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(item._width - 0.6, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(item._height - 0.6, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertMassFrom(item._weight, UnitsManager.UnitSystem.UNIT_METRIC2)
, colorsCase);
}
else
{
itemProperties = document.CreateNewBox(
item._ref
, string.Format("{0};EAN14 : {1};UPC : {2};PCB : {3}", item._description, item._gencode, item._UPC, item._PCB)
, UnitsManager.ConvertLengthFrom(item._length, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(item._width, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(item._height, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertMassFrom(item._weight, UnitsManager.UnitSystem.UNIT_METRIC2)
, colorsCase);
}
itemProperties.ShowTape = true;
itemProperties.TapeColor = Color.Beige;
itemProperties.TapeWidth = 5.0;
InsertPictogram(ref itemProperties);
BoxProperties currentCase = null;
if (form.UseIntermediatePacking)
{
// create cases
foreach (DataCaseINTEX dataCase in listCases)
{
double lengthInt = dataCase._lengthInt > 0 ? dataCase._lengthInt : dataCase._lengthExt - 2* form.DefaultCaseThickness;
double widthInt = dataCase._widthInt > 0 ? dataCase._widthInt : dataCase._widthExt - 2 * form.DefaultCaseThickness;
double heightInt = dataCase._heightInt > 0 ? dataCase._heightInt : dataCase._heightExt - 2 * form.DefaultCaseThickness;
BoxProperties intercaseProperties = document.CreateNewCase(
dataCase._ref
, string.Format("{0:0.0}*{1:0.0}*{2:0.0}", dataCase._lengthExt, dataCase._widthExt, dataCase._heightExt)
, UnitsManager.ConvertLengthFrom(dataCase._lengthExt, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(dataCase._widthExt, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(dataCase._heightExt, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(lengthInt, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(widthInt, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(heightInt, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertMassFrom(dataCase._weight, UnitsManager.UnitSystem.UNIT_METRIC2)
, colorsCase);
intercaseProperties.ShowTape = true;
intercaseProperties.TapeColor = Color.Beige;
intercaseProperties.TapeWidth = 5.0;
if (string.Equals( form._currentCase._ref, intercaseProperties.Name))
currentCase = intercaseProperties;
}
}
if (form.UseIntermediatePacking)
{
// Case constraint set
BoxCaseConstraintSet boxCaseConstraintSet = new BoxCaseConstraintSet();
boxCaseConstraintSet.SetAllowedOrthoAxisAll();
if (boxCaseConstraintSet.IsValid)
{
// create case analysis
BoxCaseAnalysis analysis = document.CreateNewBoxCaseAnalysis(
string.Format(Properties.Resources.ID_PACKING, item._ref)
, item._description
, itemProperties
, currentCase
, boxCaseConstraintSet
, new BoxCaseSolver());
}
}
// create pallets
PalletProperties currentPallet = null;
foreach (DataPalletINTEX pallet in listPallets)
{
PalletProperties palletProperties = document.CreateNewPallet(
pallet._type, pallet._type, "EUR"
, UnitsManager.ConvertLengthFrom(pallet._length, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(pallet._width, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertLengthFrom(pallet._height, UnitsManager.UnitSystem.UNIT_METRIC2)
, UnitsManager.ConvertMassFrom(pallet._weight, UnitsManager.UnitSystem.UNIT_METRIC2));
if (string.Equals(form._currentPallet._type, pallet._type))
currentPallet = palletProperties;
}
// *** pallet analysis ***
// constraint set
CasePalletConstraintSet constraintSet = new CasePalletConstraintSet();
constraintSet.UseMaximumHeight = true;
constraintSet.MaximumHeight = UnitsManager.ConvertLengthFrom(form.PalletHeight, UnitsManager.UnitSystem.UNIT_METRIC2);
constraintSet.SetAllowedOrthoAxis(HalfAxis.HAxis.AXIS_Z_P, true);
constraintSet.AllowAlignedLayers = true;
constraintSet.AllowAlternateLayers = true;
constraintSet.SetAllowedPattern("Column");
constraintSet.SetAllowedPattern("Diagonale");
constraintSet.SetAllowedPattern("Interlocked");
constraintSet.SetAllowedPattern("Trilock");
constraintSet.SetAllowedPattern("Spirale");
constraintSet.SetAllowedPattern("Enlarged spirale");
if (constraintSet.IsValid)
{
// create analysis
CasePalletSolver solver = new CasePalletSolver();
CasePalletAnalysis palletAnalysis = document.CreateNewCasePalletAnalysis(
item._ref, item.ToString()
, form.UseIntermediatePacking ? currentCase : itemProperties
, currentPallet,
null, null,
null, null, null,
constraintSet, solver);
}
// save document
fileName = form.FilePath;
document.Write(form.FilePath);
// return true to let application open
return File.Exists(fileName);
}
catch (Exception ex)
{
MessageBox.Show(ex.Message);
return false;
}
}
static int Main(string[] args)
{
ILog log = LogManager.GetLogger(typeof(Program));
XmlConfigurator.Configure();
try
{
bool useSingleColor = false;
// instantiate document
Document doc = new Document("Test", "Test", "fga", DateTime.Now, null);
// define pallet properties
PalletProperties palletProperties = new PalletProperties(doc, "EUR2", 1200, 1000, 150);
Console.WriteLine("=== Pallet properties ===");
Console.WriteLine(palletProperties.ToString());
bool testCylinder = false;
if (!testCylinder)
{
// define box properties
BoxProperties boxProperties = new BoxProperties(doc, 162, 210, 250);
boxProperties.Name = "Box1";
boxProperties.Weight = 3.0;
if (!useSingleColor)
{
boxProperties.SetColor(HalfAxis.HAxis.AXIS_X_N, Color.Red);
boxProperties.SetColor(HalfAxis.HAxis.AXIS_X_P, Color.Red);
boxProperties.SetColor(HalfAxis.HAxis.AXIS_Y_N, Color.Green);
boxProperties.SetColor(HalfAxis.HAxis.AXIS_Y_P, Color.Green);
boxProperties.SetColor(HalfAxis.HAxis.AXIS_Z_N, Color.Blue);
boxProperties.SetColor(HalfAxis.HAxis.AXIS_Z_P, Color.Blue);
}
else
boxProperties.SetColor(Color.Chocolate);
Console.WriteLine(boxProperties.ToString());
InterlayerProperties interlayerProperties = null;
// define constraints
CasePalletConstraintSet constraintSet = new CasePalletConstraintSet();
constraintSet.SetAllowedOrthoAxis(HalfAxis.HAxis.AXIS_X_N, true);
constraintSet.SetAllowedOrthoAxis(HalfAxis.HAxis.AXIS_X_P, true);
constraintSet.SetAllowedOrthoAxis(HalfAxis.HAxis.AXIS_Y_N, true);
constraintSet.SetAllowedOrthoAxis(HalfAxis.HAxis.AXIS_Y_P, true);
constraintSet.SetAllowedOrthoAxis(HalfAxis.HAxis.AXIS_Z_N, true);
constraintSet.SetAllowedOrthoAxis(HalfAxis.HAxis.AXIS_Z_P, true);
constraintSet.SetAllowedPattern("Trilock");
constraintSet.AllowAlignedLayers = true;
constraintSet.AllowAlternateLayers = false;
constraintSet.MaximumPalletWeight = 2000;
constraintSet.MaximumNumberOfItems = 2000;
constraintSet.MaximumHeight = 2000.0;
constraintSet.UseMaximumHeight = true;
constraintSet.UseMaximumPalletWeight = true;
constraintSet.UseMaximumWeightOnBox = false;
constraintSet.AllowLastLayerOrientationChange = true;
Console.WriteLine("=== Constraint set ===");
Console.WriteLine(constraintSet.ToString());
// initialize analysis
CasePalletAnalysis analysis = new CasePalletAnalysis(
boxProperties, palletProperties, interlayerProperties,
null, null, null, null,
constraintSet);
// initialize solver
CasePalletSolver solver = new CasePalletSolver();
solver.ProcessAnalysis(analysis);
Console.WriteLine("=== Solutions ===");
int solIndex = 0;
foreach (CasePalletSolution sol in analysis.Solutions)
{
// instantiate graphics
Graphics3DImage graphics = new Graphics3DImage(new Size(1000, 1000));
graphics.CameraPosition = new Vector3D(10000.0, 10000.0, 10000.0);
graphics.Target = Vector3D.Zero;
graphics.SetViewport(-500.0f, -500.0f, 500.0f, 500.0f);
// instantiate solution viewer
CasePalletSolutionViewer sv = new CasePalletSolutionViewer(sol);
sv.Draw(graphics);
// save
string fileName = string.Format("Pallet_{0}.bmp", solIndex++);
string filePath = Path.Combine(Path.GetTempPath(), fileName);
Console.WriteLine("Saving file " + filePath + "...");
graphics.SaveAs(filePath);
}
}
else
{
// cylinder
Console.WriteLine("=== Cylinder properties ===");
CylinderProperties cylProperties = new CylinderProperties(doc, "Cylinder", "Default cylinder",
90, 45.0, 100, 1.5, Color.Gray, Color.SkyBlue, Color.SkyBlue);
Console.WriteLine(cylProperties.ToString());
// constraint set
Console.WriteLine("=== Constraint set ===");
CylinderPalletConstraintSet constraintSet = new CylinderPalletConstraintSet();
constraintSet.UseMaximumPalletHeight = true;
constraintSet.MaximumPalletHeight = 1200.0;
constraintSet.UseMaximumPalletWeight = true;
constraintSet.MaximumPalletWeight = 2000;
constraintSet.UseMaximumNumberOfItems = true;
constraintSet.MaximumNumberOfItems = 2000;
Console.WriteLine(constraintSet.ToString());
// cylinder analysis
CylinderPalletAnalysis analysis = new CylinderPalletAnalysis(cylProperties, palletProperties, null, null, constraintSet);
// initialize solver
CylinderSolver solver = new CylinderSolver();
solver.ProcessAnalysis(analysis);
Console.WriteLine("=== Solutions ===");
int solIndex = 0;
foreach (CylinderPalletSolution sol in analysis.Solutions)
{
// instantiate graphics
Graphics3DImage graphics = new Graphics3DImage(new Size(512, 512));
graphics.CameraPosition = new Vector3D(10000.0, 10000.0, 10000.0);
graphics.Target = Vector3D.Zero;
graphics.SetViewport(-500.0f, -500.0f, 500.0f, 500.0f);
// instantiate solution viewer
CylinderPalletSolutionViewer sv = new CylinderPalletSolutionViewer(sol);
sv.Draw(graphics);
string fileName = string.Format("Pallet_{0}.jpg", solIndex++);
string filePath = Path.Combine(Path.GetTempPath(), fileName);
Console.WriteLine("Saving file " + filePath + "...");
graphics.SaveAs(filePath);
}
}
}
catch (Exception ex)
{
log.Error(ex.ToString());
}
return 0;
}
public static void StartPalletization(string name, double length, double width, double height)
{
// show analysis details dialog
FormDefineAnalysis formDefinition = new FormDefineAnalysis();
formDefinition.CaseName = name;
formDefinition.CaseLength = length;
formDefinition.CaseWidth = width;
formDefinition.CaseHeight = height;
formDefinition.Pallets = Pallets;
if (DialogResult.OK != formDefinition.ShowDialog())
return;
// create document
Document doc = new Document(name, name + "_on_" + formDefinition.Pallet.Name, "from extension component", DateTime.Now, null);
// create case in document
BoxProperties caseInDoc = doc.CreateNewCase(formDefinition.Case);
// create pallet in document
PalletProperties palletInDoc = doc.CreateNewPallet(formDefinition.Pallet);
// create interlayer in document
InterlayerProperties interlayerInDoc = formDefinition.Interlayer == null ? null : doc.CreateNewInterlayer(formDefinition.Interlayer);
// solver
CasePalletSolver solver = new CasePalletSolver();
// build list of solutions
CasePalletAnalysis analysis = doc.CreateNewCasePalletAnalysis(
string.Format(Resources.ID_ANALYSISNAME, name, formDefinition.Pallet.Name)
, string.Format(Resources.ID_ANALYSISDESCRIPTION, name, formDefinition.Pallet.Name)
, caseInDoc
, palletInDoc
, interlayerInDoc
, null
, null
, null
, null
, formDefinition.Constraints
, solver);
// select solution / generate report / generate StackBuilder file
FormSelectSolution formSolutions = new FormSelectSolution(doc, analysis);
if (DialogResult.OK == formSolutions.ShowDialog())
return;
}
public CasePalletSolver()
{
CasePalletSolver.LoadPatterns();
}
