/// <summary>
/// 贴标队列处理,周期执行
/// </summary>
public void PrinterListProcess()
{
lock (lockPrintbuf)
{
if (!PLProcessModel.SysCfgModel.PrienterEnable)
{
this.printList.Clear();
return;
}
if (this.printList.Count() == 0)
{
return;
}
string productBarcode = this.printList[0];
int mesRe = 0;
string reStr = "";
if (!SysCfgModel.MesOfflineMode && PLProcessModel.SysCfgModel.MesCheckEnable)
{
mesRe = mesDA.MesAssemDown(new string[] { productBarcode, LineMonitorPresenter.mesLineID }, ref reStr);
}
if (0 == mesRe)
{
if (!PLProcessModel.SysCfgModel.PrienterEnable)
{
this.printList.Clear();
return;
}
bool re = prienterRW.SndBarcode(productBarcode, ref reStr);
if (!re)
{
string failInfo = string.Format("给贴标机发送条码{0} 失败,错误信息：{1}", productBarcode, reStr);
logRecorder.AddDebugLog(nodeName, failInfo);
}
else
{
this.printList.Remove(productBarcode);
logRecorder.AddDebugLog(nodeName, "成功发送贴标条码：" + productBarcode + "," + reStr);
}
}
else
{
MesStatRecord mesStat = NodePack.GetMequeryStat(productBarcode);
if (mesStat != null)
{
if (3 == mesStat.StatVal)
{
logRecorder.AddDebugLog(this.nodeName, productBarcode + ":MES禁止下线:" + reStr);
this.printList.Remove(productBarcode);
return;
}
}
}
}
}
public static void SetMesQueryStat(string productBarcode, int val)
{
lock (mesQueryStat)
{
if (NodePack.mesQueryStat.Keys.Contains(productBarcode))
{
NodePack.mesQueryStat[productBarcode].StatVal = val;
NodePack.mesQueryStat[productBarcode].ProductBarcode = productBarcode;
NodePack.mesQueryStat[productBarcode].StatModifyTime = System.DateTime.Now;
}
else
{
MesStatRecord stat = new MesStatRecord();
stat.StatVal = val;
stat.StatModifyTime = System.DateTime.Now;
stat.ProductBarcode = productBarcode;
NodePack.mesQueryStat[productBarcode] = stat;
}
}
}
/// <summary>
/// 贴标队列处理,周期执行
/// </summary>
public void PrinterListProcess()
{
string productBarcode = "";
lock (lockPrintbuf)
{
if (!PLProcessModel.SysCfgModel.PrienterEnable)
{
this.printList.Clear();
return;
}
if (this.printList.Count() == 0)
{
return;
}
productBarcode = this.printList[0];
}
int mesRe = 0;
string reStr = "";//!NodeFactory.SimMode &&
DateTime mesSt = DateTime.Now;
try
{
if (!SysCfgModel.MesOfflineMode && PLProcessModel.SysCfgModel.MesCheckEnable)
{
mesRe = mesDA.MesAssemDown(new string[] { productBarcode, LineMonitorPresenter.mesLineID }, ref reStr);
}
}
catch (Exception ex)
{
Console.WriteLine(ex.ToString());
}
int queryInterval = 100;
while (mesRe != 0)
{
MesStatRecord mesStat = NodePack.GetMequeryStat(productBarcode);
if (mesStat != null)
{
if (3 == mesStat.StatVal)
{
logRecorder.AddDebugLog(this.nodeName, productBarcode + ":MES禁止下线:" + reStr);
break;
}
}
TimeSpan timeElapse = System.DateTime.Now - mesSt;
if (timeElapse.TotalSeconds > (SysCfgModel.MesTimeout + 10))
{
break;
}
Thread.Sleep(queryInterval);
mesRe = mesDA.MesAssemDown(new string[] { productBarcode, LineMonitorPresenter.mesLineID }, ref reStr);
}
if (0 == mesRe)
{
bool re = prienterRW.SndBarcode(productBarcode, ref reStr);
if (!re)
{
string failInfo = string.Format("给贴标机发送条码{0} 失败,错误信息：{1}", productBarcode, reStr);
logRecorder.AddDebugLog(nodeName, failInfo);
}
else
{
lock (lockPrintbuf)
{
this.printList.Remove(productBarcode);
}
logRecorder.AddDebugLog(nodeName, "成功发送贴标条码：" + productBarcode + "," + reStr);
}
}
else
{
logRecorder.AddDebugLog(this.nodeName, productBarcode + ":MES下线查询超时，" + reStr);
lock (lockPrintbuf)
{
this.printList.Remove(productBarcode);
}
}
}
/// <summary>
/// 异步发送条码给贴标机
/// </summary>
/// <param name="productBarcode"></param>
/// <param name="reStr"></param>
/// <returns></returns>
private bool AsySndPrinterinfo(string productBarcode, ref string reStr)
{
if (!PLProcessModel.SysCfgModel.PrienterEnable)
{
reStr = "贴标机已经禁用";
return(true);
}
int mesRe = 0;
if (!SysCfgModel.MesOfflineMode && PLProcessModel.SysCfgModel.MesCheckEnable)
{
mesRe = mesDA.MesAssemDown(new string[] { productBarcode, LineMonitorPresenter.mesLineID }, ref reStr);
}
int delayTimeOut = 600;//
int queryInterval = 100;
DateTime mesSt = DateTime.Now;
while (0 != mesRe)
{
//this.currentStat.StatDescribe = productBarcode + ":MES禁止下线:" + reStr;
// logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
MesStatRecord mesStat = NodePack.GetMequeryStat(productBarcode);
if (mesStat != null)
{
if (3 == mesStat.StatVal)
{
logRecorder.AddDebugLog(this.nodeName, productBarcode + ":MES禁止下线:" + reStr);
return(false);
}
}
TimeSpan timeElapse = System.DateTime.Now - mesSt;
if (timeElapse.TotalMilliseconds > delayTimeOut * 1000)
{
break;
}
Thread.Sleep(queryInterval);
mesRe = mesDA.MesAssemDown(new string[] { productBarcode, LineMonitorPresenter.mesLineID }, ref reStr);
}
if (0 == mesRe)
{
//PushBarcodeToBuf(productBarcode);
bool re = prienterRW.SndBarcode(productBarcode, ref reStr);
int reTryMax = 20;
int tryCounter = 0;
while (!re)
{
tryCounter++;
string failInfo = string.Format("给贴标机发送条码{0} 失败,错误信息：{1}", productBarcode, reStr);
logRecorder.AddDebugLog(nodeName, failInfo);
if (tryCounter > reTryMax)
{
break;
}
Thread.Sleep(1000);
re = prienterRW.SndBarcode(productBarcode, ref reStr);
}
if (re)
{
logRecorder.AddDebugLog(nodeName, "成功发送贴标条码：" + productBarcode + "," + reStr);
return(true);
}
else
{
string failInfo = string.Format("给贴标机发送条码失败:{0},错误信息：{1}", productBarcode, reStr);
logRecorder.AddDebugLog(nodeName, failInfo);
return(false);
}
}
else
{
string logStr = productBarcode + ":MES禁止下线:" + reStr;
logRecorder.AddDebugLog(this.nodeName, logStr);
return(false);
}
}
public override bool ExeBusiness(ref string reStr)
{
DateTime commSt = System.DateTime.Now;
// Console.WriteLine("P1");
MessLossCheck();
// Console.WriteLine("P2");
DateTime commEd = System.DateTime.Now;
TimeSpan ts = commEd - commSt;
if (ts.TotalMilliseconds > 1000)
{
// node.LogRecorder.AddDebugLog(node.NodeName, dispCommInfo);
CurrentStat.StatDescribe = string.Format("漏项检查周期:{0}毫秒", (int)ts.TotalMilliseconds);
}
if (this.db2Vals[1] == 1) //纸箱到位
{
boxPrepareOK = true;
}
if (!NodeStatParse(ref reStr))
{
return(false);
}
// Console.WriteLine("P3");
if ((this.db2Vals[1] == 0) && (currentTaskPhase > 1) && boxPrepareOK)
{
//抓取完毕后，纸箱复位（主要是非正常流程下人工取走纸箱）
DevCmdReset();
this.currentStat.StatDescribe = "流程复位";
currentTaskDescribe = "流程复位";
graspBegin = false;//准备新的流程
currentTaskPhase = 1;
}
//清理MES查询记录字典
List <string> removeList = new List <string>();
foreach (string key in NodePack.mesQueryStat.Keys)
{
MesStatRecord mesStat = NodePack.mesQueryStat[key];
TimeSpan tmSpan = System.DateTime.Now - mesStat.StatModifyTime;
if (tmSpan.TotalSeconds > 60)
{
removeList.Add(key);
}
}
// Console.WriteLine("P4");
foreach (string key in removeList)
{
NodePack.mesQueryStat.Remove(key);
}
// Console.WriteLine("P5");
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
case 1:
{
DevCmdReset();
rfidUID = string.Empty;
this.currentStat.Status = EnumNodeStatus.设备空闲;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备空闲";
checkFinished = false;
boxPrepareOK = false;
graspBegin = false;
currentTaskDescribe = "等待有板信号";
break;
}
case 2:
{
db1ValsToSnd[32] = 1; //流程锁定
if (this.currentStat.Status == EnumNodeStatus.设备故障)
{
break;
}
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//开始读卡
DateTime dtSt = System.DateTime.Now;
if (!SimMode)
{
rfidUID = rfidRW.ReadUID();
}
else
{
rfidUID = SimRfidUID;
}
currentTaskDescribe = "开始读RFID";
if (!string.IsNullOrWhiteSpace(rfidUID))
{
db1ValsToSnd[0] = 0;
this.currentStat.StatDescribe = "RFID识别完成";
//根据绑定，查询条码，赋条码
OnlineProductsModel productBind = productBindBll.GetModelByrfid(rfidUID);
if (productBind == null)
{
db1ValsToSnd[0] = db1StatNG;
this.currentStat.StatDescribe = "未投产";
currentTaskDescribe = "未投产";
//mesQueryStat[this.currentStat.ProductBarcode] = 3;//MES禁止下线
SetMesQueryStat(this.currentStat.ProductBarcode, 3);
checkEnable = false;
break;
}
productBind.currentNode = this.nodeName;
productBindBll.Update(productBind);
//状态赋条码,
this.currentStat.ProductBarcode = productBind.productBarcode;
BarcodeFillDB1(productBind.productBarcode, 2);
SetMesQueryStat(this.currentStat.ProductBarcode, 1);
//检查是否已经下线,MES离线模式下不判断
logRecorder.AddDebugLog(nodeName, "查询MES是否已经下线:" + this.currentStat.ProductBarcode);
if (!SysCfgModel.MesOfflineMode)
{
int mesDown = mesDA.MesDowned(this.currentStat.ProductBarcode, mesNodeID, ref reStr);
if (mesDown == 1)
{
string logInfo = string.Format("条码重复，{0} 已经下线，请检查", this.currentStat.ProductBarcode);
logRecorder.AddDebugLog(nodeName, logInfo);
db1ValsToSnd[0] = mesDownedFlag;
checkEnable = false;
break;
}
else if (mesDown == 3)
{
string logInfo = string.Format("MES数据库访问失败,无法查询是否已经下线，{0},{1}", this.currentStat.ProductBarcode, reStr);
logRecorder.AddDebugLog(nodeName, logInfo);
}
}
if (!PreDetectCheck(productBind.productBarcode))
{
if (db1ValsToSnd[0] != db1StatNG)
{
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 在前面工位有检测NG项", productBind.productBarcode));
}
db1ValsToSnd[0] = db1StatNG;
currentTaskDescribe = string.Format("{0} 在前面工位有检测NG项", productBind.productBarcode);
SetMesQueryStat(this.currentStat.ProductBarcode, 3); //MES禁止下线
// mesQueryStat.Remove(this.currentStat.ProductBarcode);
checkEnable = false;
break;
}
if (!LossCheck(productBind.productBarcode, ref reStr))
{
if (db1ValsToSnd[0] != db1StatNG)
{
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 检测漏项,{1}", productBind.productBarcode, reStr));
}
currentTaskDescribe = string.Format("{0} 检测漏项,{1}", productBind.productBarcode, reStr);
db1ValsToSnd[0] = db1StatNG;
SetMesQueryStat(this.currentStat.ProductBarcode, 3); //MES禁止下线
//mesQueryStat.Remove(this.currentStat.ProductBarcode);
checkEnable = false;
break;
}
this.detectStartTime = System.DateTime.Now;
logRecorder.AddDebugLog(nodeName, "MES下线查询开始:" + this.currentStat.ProductBarcode);
currentTaskDescribe = "MES下线查询开始:" + this.currentStat.ProductBarcode;
currentTaskPhase++;
}
else
{
currentTaskDescribe = "读RFID卡失败";
if (!SysCfgModel.SimMode)
{
DateTime dtEnd = DateTime.Now;
string recvStr = (rfidRW as SgrfidRW).GetRecvBufStr();
string logStr = string.Format("读RFID失败，发送读卡命令:{0},接收判断时间:{1},接收数据:{2}", dtSt.ToString("HH:mm:ss"), dtEnd.ToString("HH:mm:ss"), recvStr);
logRecorder.AddDebugLog(nodeName, logStr);
}
//if (db1ValsToSnd[0] != db1StatRfidFailed)
//{
// logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
//}
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读RFID卡失败";
break;
}
break;
}
case 3:
{
currentTaskDescribe = "开始查询MES下线是否允许";
int mesRe = 0;
if (!SysCfgModel.MesOfflineMode && PLProcessModel.SysCfgModel.MesCheckEnable)
{
mesRe = mesDA.MesAssemDown(new string[] { this.currentStat.ProductBarcode, LineMonitorPresenter.mesLineID }, ref reStr);
}
//int mesRe = mesDA.MesAssemDown(new string[] { this.currentStat.ProductBarcode, LineMonitorPresenter.mesLineID }, ref reStr);
if (0 != mesRe)
{
int delayTimeOut = SysCfgModel.MesTimeout; //20;//最多允许延迟10秒
TimeSpan timeElapse = System.DateTime.Now - detectStartTime;
if (timeElapse.TotalMilliseconds > delayTimeOut * 1000)
{
SetMesQueryStat(this.currentStat.ProductBarcode, 3); //MES禁止下线
this.currentStat.StatDescribe = string.Format("{0} :MES预下线查询超时({1}秒)，{2}", this.currentStat.ProductBarcode, delayTimeOut, reStr);
logRecorder.AddDebugLog(this.nodeName, currentStat.StatDescribe);
currentTaskDescribe = "MES下线允许超时";
//超时,通知外观检测工位
db1ValsToSnd[0] = db1StatNG;
checkEnable = false;
break;
}
}
else
{
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 下线允许", this.currentStat.ProductBarcode));
currentTaskDescribe = "MES下线允许";
SetMesQueryStat(this.currentStat.ProductBarcode, 2);
//下线，高度配方发完,MES入库
if (!MesDatalocalSave(this.currentStat.ProductBarcode, 0, "", "", 1))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
string[] mesProcessSeq = new string[] { "RQ-ZA280" };
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
currentTaskDescribe = "上传MES失败";
break;
}
//查询产品高度参数
string productTypeCode = "";
if (this.currentStat.ProductBarcode.Count() == 26)
{
productTypeCode = this.currentStat.ProductBarcode.Substring(0, 13);
}
else
{
productTypeCode = "";
}
ProductSizeCfgModel cfg = productCfgBll.GetModel(productTypeCode);
if (cfg == null)
{
db1ValsToSnd[0] = 32;
currentTaskDescribe = string.Format("产品未配置,物料码{0}", productTypeCode);
this.currentStat.StatDescribe = currentTaskDescribe;
this.currentStat.Status = EnumNodeStatus.设备故障;
checkEnable = false;
break;
}
//产品高度信息
// ProductHeightDefModel heightDef = productHeightBll.GetModel(cfg.productHeight);
if (cfg.baseSizeLevel == null)
{
cfg.baseSizeLevel = 0;
}
db1ValsToSnd[33] = (short)cfg.baseSizeLevel;
db1ValsToSnd[1] = short.Parse(cfg.tag1); //(short)heightDef.heightSeq;
graspBegin = true;
currentTaskPhase++;
}
break;
}
case 4:
{
currentTaskDescribe = "等待有板信号复位";
if (db2Vals[0] != 0)
{
//等待抓起
break;
}
//解绑
TryUnbind(this.rfidUID, this.currentStat.ProductBarcode);
DevCmdReset(); //
currentTaskDescribe = "等待纸箱信号";
currentTaskPhase++;
break;
}
case 5:
{
//读条码，做校验
if (db2Vals[1] != 1) //纸箱到位后才启动条码枪
{
break;
}
boxPrepareOK = true;
//启用自动贴标功能
if (PLProcessModel.SysCfgModel.PrienterEnable)
{
string boxBarcode = "";
if (SysCfgModel.SimMode)
{
boxBarcode = SimBarcode;
}
else
{
boxBarcode = barcodeRW.ReadBarcode();
}
if (boxBarcode == string.Empty || boxBarcode.Length < 26)
{
db1ValsToSnd[0] = barcodeCompareFailed;
this.currentStat.StatDescribe = "无效的条码，位数不足26位！";
currentTaskDescribe = string.Format("纸箱条码校验错误，无效的条码，位数不足26位{0}", boxBarcode);
break;
}
//校验纸箱条码跟主机条码是否一致
if (boxBarcode != this.currentStat.ProductBarcode)
{
this.currentStat.StatDescribe = "纸箱跟主机条码不同";
currentTaskDescribe = string.Format("纸箱条码校验错误，主机：{0},纸箱{1}", this.currentStat.ProductBarcode, boxBarcode);
if (db1ValsToSnd[0] != barcodeCompareFailed)
{
logRecorder.AddDebugLog(nodeName, currentTaskDescribe);
}
db1ValsToSnd[0] = barcodeCompareFailed;
break;
}
logRecorder.AddDebugLog(nodeName, "纸箱条码验证通过：" + boxBarcode);
currentTaskDescribe = "纸箱条码验证通过：" + boxBarcode;
}
currentTaskPhase++;
break;
}
case 6:
{
db1ValsToSnd[0] = db1StatCheckOK; //核对正确，允许搬运
this.currentStat.StatDescribe = "装箱核对检测完成";
currentTaskDescribe = "装箱核对检测完成";
checkFinished = true;
currentTaskPhase++;
break;
}
case 7:
{
currentTaskDescribe = "等待纸箱信号复位";
if (db2Vals[1] != 0)
{
break;
}
logRecorder.AddDebugLog(nodeName, "入箱完成:" + this.currentStat.ProductBarcode);
DevCmdReset();
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "入箱完成";
graspBegin = false; //准备新的流程
boxPrepareOK = false;
currentTaskPhase = 1;
break;
}
default:
break;
}
return(true);
}