private QState StatePlaceHGAZDown(IQEvent qEvent)
{
LogStateInfo(_processName, System.Reflection.MethodBase.GetCurrentMethod().Name, qEvent);
if (qEvent.IsSignal(SigStateJob) || qEvent.IsSignal(_sigTimeout))
{
try
{
if (_controller.IsSafeToMoveDown(true))
{
OutputEEDownToLifterPositionTravellingTimeStopWatch.Start();
_controller.PlaceHGAMoveDown();
OutputEEDownToLifterPositionTravellingTimeStopWatch.Stop();
if (HSTMachine.Workcell != null)
{
if (HSTMachine.Workcell.getPanelOperation() != null)
{
if (HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel() != null)
{
UIUtility.Invoke(HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel(), () =>
{
HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel().labelOutputDownToLifterPositionTravellingTime.Text = OutputEEDownToLifterPositionTravellingTimeStopWatch.ElapsedTime.ToString();
});
}
}
}
if (HSTMachine.Workcell.HSTSettings.Install.EnableDebugLog)
{
if (CommonFunctions.Instance.CollisionAvoidanceBetweenPrecisorNestAndOutputEEMovingDownToOutputCarrierProcessCycleTimeStopWatch.Count > 0)
{
ProcessStopWatch PSW = CommonFunctions.Instance.CollisionAvoidanceBetweenPrecisorNestAndOutputEEMovingDownToOutputCarrierProcessCycleTimeStopWatch.First();
PSW.Stop();
CommonFunctions.Instance.LogProcessCycleTime("Collision Avoidance Between Precisor Nest And Output EE Moving Down To Output Carrier Process Cycle Time.csv", PSW.GetElapsedTime(), PSW.CarrierID, PSW.GetStartTime(), PSW.GetStopTime());
CommonFunctions.Instance.CollisionAvoidanceBetweenPrecisorNestAndOutputEEMovingDownToOutputCarrierProcessCycleTimeStopWatch.Dequeue();
}
}
OutputEEPlacesDownHGAOntoOutputCarrierProcessCycleTimeStopWatch.Start();
TransitionTo(statePlaceHGAVacuumOff);
}
else
{
_qTimer.FireIn(new TimeSpan(0, 0, 0, 0, 200), new QEvent(_sigTimeout));
return(null);
}
}
catch (Exception ex)
{
ButtonList btnlst = new ButtonList(ErrorButton.OK, ErrorButton.NoButton, ErrorButton.NoButton);
TransitionToErrorState(btnlst, ex);
}
return(null);
}
return(stateRun);
}
private QState StatePickHGAZDown(IQEvent qEvent)
{
LogStateInfo(_processName, System.Reflection.MethodBase.GetCurrentMethod().Name, qEvent);
if (qEvent.IsSignal(SigStateJob) || qEvent.IsSignal(_sigTimeout))
{
try
{
if (_controller.IsSafeToMoveDown(false))
{
OutputEEMovesDownToPrecisorNestPickPositionProcessCycleTimeStopWatch.Start();
OutputEEDownToPrecisorNestPositionTravellingTimeStopWatch.Start();
bool isUp = (_controller.IncomingCarrier.HGATabType == HGAProductTabType.Up);
_controller.PickHGAMoveDown(isUp);
HSTMachine.Workcell.Process.PrecisorStationProcess.Controller.TurnOffVaccuumChannels();
Thread.Sleep(HSTMachine.Workcell.SetupSettings.Delay.VacuumOffAtPrecisorBeforeOutputEEPick);//original value 250
OutputEEDownToPrecisorNestPositionTravellingTimeStopWatch.Stop();
if (HSTMachine.Workcell != null)
{
if (HSTMachine.Workcell.getPanelOperation() != null)
{
if (HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel() != null)
{
UIUtility.Invoke(HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel(), () =>
{
HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel().labelOutputDownToPrecisorNestPositionTravellingTime.Text = OutputEEDownToPrecisorNestPositionTravellingTimeStopWatch.ElapsedTime.ToString();
});
}
}
}
OutputEEMovesDownToPrecisorNestPickPositionProcessCycleTimeStopWatch.Stop();
if (HSTMachine.Workcell.HSTSettings.Install.EnableDebugLog)
{
CommonFunctions.Instance.LogProcessCycleTime("Output EE Moves Down To Precisor Nest Pick Position Process Cycle Time.csv", OutputEEMovesDownToPrecisorNestPickPositionProcessCycleTimeStopWatch.ElapsedTime);
if (CommonFunctions.Instance.PrecisorNestStabilityAtOutputStationProcessCycleTimeStopWatch.Count > 0)
{
ProcessStopWatch PSW = CommonFunctions.Instance.PrecisorNestStabilityAtOutputStationProcessCycleTimeStopWatch.First();
PSW.Stop();
CommonFunctions.Instance.LogProcessCycleTime("Precisor Nest Stability At Output Station Process Cycle Time.csv", PSW.GetElapsedTime(), PSW.CarrierID, PSW.GetStartTime(), PSW.GetStopTime());
CommonFunctions.Instance.PrecisorNestStabilityAtOutputStationProcessCycleTimeStopWatch.Dequeue();
}
}
OutputEEPicksUpHGAFromPrecisorNestProcessCycleTimeStopWatch.Start();
TransitionTo(statePickHGACheckVacuumAndMoveUp);
}
else
{
//lai: reduce from 200 march12-2016
_qTimer.FireIn(new TimeSpan(0, 0, 0, 0, 150), new QEvent(_sigTimeout));
return(null);
}
}
catch (Exception ex)
{
ButtonList btnlst = new ButtonList(ErrorButton.OK, ErrorButton.NoButton, ErrorButton.NoButton);
TransitionToErrorState(btnlst, ex);
}
return(null);
}
return(stateRun);
}
private QState StateOutputTurnSectionReleaseCarrier(IQEvent qEvent)
{
LogStateInfo(_processName, System.Reflection.MethodBase.GetCurrentMethod().Name, qEvent);
if (qEvent.IsSignal(SigStateJob))
{
try
{
// allow turn table to settle before release to avoid boat hit the corner of the output conveyor.
Thread.Sleep(HSTMachine.Workcell.SetupSettings.Delay.OutputTurnTableFullyStopDelay);
_controller.InhibitOutputTurnStation(false);
_controller.WaitOutputTurnStationPartCleared();
Thread.Sleep(HSTMachine.Workcell.SetupSettings.Delay.OutputTurnTableReleaseBoatDelay); //required to ensure boat is cleared from turn table
_controller.InhibitOutputTurnStation(true);
BoatLeavesOutputTurnStationProcessCycleTimeStopWatch.Stop();
if (HSTMachine.Workcell.HSTSettings.Install.EnableDebugLog)
{
CommonFunctions.Instance.LogProcessCycleTime("Boat Leaves Output Turn Station Process Cycle Time.csv", BoatLeavesOutputTurnStationProcessCycleTimeStopWatch.ElapsedTime);
}
Carrier currentCarrier;
//remove the carrier from list (can remove at later stage if required)
lock (CommonFunctions.Instance.InputCarriersLock)
{
currentCarrier = CommonFunctions.Instance.InputCarriers.Dequeue();
}
if (CommonFunctions.Instance.OverallHGATestProcessCycleTimeStopWatch.Count > 0)
{
ProcessStopWatch PSW = CommonFunctions.Instance.OverallHGATestProcessCycleTimeStopWatch.First();
PSW.Stop();
CommonFunctions.Instance.LogProcessCycleTime("Overall HGA Test Process Cycle Time.csv", PSW.GetElapsedTime(), currentCarrier.CarrierID, PSW.GetStartTime(), PSW.GetStopTime());
if (!currentCarrier.IsPassThroughMode)
{
if (CommonFunctions.Instance.CarrierCycleTime != null)
{
CommonFunctions.Instance.CarrierCycleTime.TimeStampAtOutputTurnTable = DateTime.Now;
if (CommonFunctions.Instance.CarrierCycleTimeQueue.Count > 0)
{
CarrierCycleTime FirstCarrierCycleTime = CommonFunctions.Instance.CarrierCycleTimeQueue.First();
CommonFunctions.Instance.CarrierCycleTime.OverallProcessCycleTimeSpan = CommonFunctions.Instance.CarrierCycleTime.TimeStampAtOutputTurnTable.Subtract(FirstCarrierCycleTime.TimeStampAtOutputTurnTable);
CommonFunctions.Instance.CarrierCycleTimeQueue.Enqueue(CommonFunctions.Instance.CarrierCycleTime);
CommonFunctions.Instance.CarrierCycleTimeQueue.Dequeue();
}
else
{
CommonFunctions.Instance.CarrierCycleTime.OverallProcessCycleTimeSpan = new TimeSpan(0);
CommonFunctions.Instance.CarrierCycleTimeQueue.Enqueue(CommonFunctions.Instance.CarrierCycleTime);
}
CommonFunctions.Instance.CarrierCycleTime.LogHGACount();
double CycleTimeElapsed = ((CommonFunctions.Instance.CarrierCycleTime.OverallProcessCycleTimeSpan.Hours * 3600) + (CommonFunctions.Instance.CarrierCycleTime.OverallProcessCycleTimeSpan.Minutes * 60) + CommonFunctions.Instance.CarrierCycleTime.OverallProcessCycleTimeSpan.Seconds + (CommonFunctions.Instance.CarrierCycleTime.OverallProcessCycleTimeSpan.Milliseconds / 1000.0));
if (CycleTimeElapsed > 0.0)
{
HSTMachine.Workcell.LoadCounter.CycleTime = CycleTimeElapsed;
}
}
}
CommonFunctions.Instance.OverallHGATestProcessCycleTimeStopWatch.Dequeue();
if (HSTMachine.Instance.MainForm.getPanelCommand().buttonRun.Enabled == false)
{
if (HSTMachine.Workcell != null)
{
if (HSTMachine.Workcell.getPanelOperation() != null)
{
if (HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel() != null)
{
UIUtility.Invoke(HSTMachine.Workcell.getPanelOperation().getOperationMainPanel(), () =>
{
HSTMachine.Workcell.getPanelOperation().getOperationMainPanel().getProductionCounterUserControl().txtSystemUPH.Text = HSTMachine.Workcell.LoadCounter.UPHString;
HSTMachine.Workcell.getPanelOperation().getOperationMainPanel().getProductionCounterUserControl().txtSystemUPH2.Text = HSTMachine.Workcell.LoadCounter.UPH2String;
HSTMachine.Workcell.getPanelOperation().getOperationMainPanel().getProductionCounterUserControl().txtSystemCycleTime.Text = HSTMachine.Workcell.LoadCounter.CycleTimeString;
HSTMachine.Workcell.getPanelOperation().getOperationMainPanel().getProductionCounterUserControl().txtProcessedHGACount.Text = HSTMachine.Workcell.LoadCounter.ProcessedHGACountString;
HSTMachine.Workcell.getPanelOperation().getOperationMainPanel().getProductionCounterUserControl().txtSamplingCounter.Text = HSTMachine.Workcell.LoadCounter.GetCurrentSamplingNumber.ToString("F2");
HSTMachine.Workcell.getPanelOperation().getOperationMainPanel().getProductionCounterUserControl().textBoxWRBrigeFailure.Text = HSTMachine.Workcell.LoadCounter.LastWRBridgePercentage.ToString("F2");
HSTMachine.Workcell.LoadCounter.Save();
});
}
}
}
}
}
TransitionTo(StateOutputTurnSectionTurnBackward);
}
catch (Exception ex)
{
ButtonList btnlst = new ButtonList(ErrorButton.Retry, ErrorButton.Stop, ErrorButton.NoButton);
TransitionToErrorState(btnlst, ex);
}
return(null);
}
return(stateRun);
}
private QState StateCheckCarrierPresentInOutputTurnStation(IQEvent qEvent)
{
if (qEvent.IsSignal(SigStateJob))
{
try
{
if (HSTMachine.Workcell.HSTSettings.Install.OperationMode == OperationMode.DryRun && HSTMachine.Workcell.HSTSettings.Install.DryRunWithoutBoat)
{
Thread.Sleep(1000);
}
else
{
_controller.WaitOutputTurnStationPartReady();
PublishSignal(new QEvent(HSTWorkcell.SigCarrierIsInOutputTurnStation));
}
if (HSTMachine.Workcell.HSTSettings.Install.EnableDebugLog)
{
if (CommonFunctions.Instance.BoatArrivesAtOutputTurnStationFromOutputStationProcessCycleTimeStopWatch.Count > 0)
{
ProcessStopWatch PSW = CommonFunctions.Instance.BoatArrivesAtOutputTurnStationFromOutputStationProcessCycleTimeStopWatch.First();
PSW.Stop();
CommonFunctions.Instance.LogProcessCycleTime("Boat Arrives At Output Turn Station From Output Station Process Cycle Time.csv", PSW.GetElapsedTime(), PSW.CarrierID, PSW.GetStartTime(), PSW.GetStopTime());
CommonFunctions.Instance.BoatArrivesAtOutputTurnStationFromOutputStationProcessCycleTimeStopWatch.Dequeue();
}
}
BoatLeavesOutputTurnStationProcessCycleTimeStopWatch.Start();
if (HSTMachine.Workcell.HSTSettings.Install.EnableDebugLog)
{
Log.Info(this, "{0}, ProcessName:{1}, StateName:StateWaitForCarrierPresentInOutputTurnStation, Received QSignal:{2} and transition to new State:StateOutputTurnSectionTurnForward", LoggerCategory.StateTransition, _processName, qEvent.QSignal.ToString());
}
TransitionTo(stateOutputTurnSectionTurnForward);
}
catch (Exception ex)
{
ButtonList btnlst = new ButtonList(ErrorButton.Retry, ErrorButton.Stop, ErrorButton.NoButton);
TransitionToErrorState(btnlst, ex);
}
return(null);
}
return(stateRun);
}
private QState StatePlaceHgaZDown(IQEvent qEvent)
{
LogStateInfo(_processName, System.Reflection.MethodBase.GetCurrentMethod().Name, qEvent);
if (qEvent.IsSignal(SigStateJob) || qEvent.IsSignal(_sigTimeout))
{
try
{
if (_controller.IsSafeToMoveDown(false))
{
InputEEMovesDownToPrecisorNestProcessCycleTimeStopWatch.Start();
InputEEDownToPrecisorNestPositionTravellingTimeStopWatch.Start();
HSTWorkcell.inputEEPickDone = false;
bool isUp = (_currentInputCarrier.HGATabType == HGAProductTabType.Up);
_controller.DoJobMoveZToPlace(isUp, false);
InputEEDownToPrecisorNestPositionTravellingTimeStopWatch.Stop();
if (HSTMachine.Workcell != null)
{
if (HSTMachine.Workcell.getPanelOperation() != null)
{
if (HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel() != null)
{
UIUtility.Invoke(HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel(), () =>
{
HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel().labelInputDownToPrecisorNestPositionTravellingTime.Text = InputEEDownToPrecisorNestPositionTravellingTimeStopWatch.ElapsedTime.ToString();
});
}
}
}
if (HSTMachine.Workcell.HSTSettings.Install.EnableDebugLog)
{
if (CommonFunctions.Instance.PrecisorNestStabilityAtInputStationProcessCycleTimeStopWatch.Count > 0)
{
ProcessStopWatch PSW = CommonFunctions.Instance.PrecisorNestStabilityAtInputStationProcessCycleTimeStopWatch.First();
PSW.Stop();
CommonFunctions.Instance.LogProcessCycleTime("Precisor Nest Stability At Input Station Process Cycle Time.csv", PSW.GetElapsedTime(), PSW.CarrierID, PSW.GetStartTime(), PSW.GetStopTime());
CommonFunctions.Instance.PrecisorNestStabilityAtInputStationProcessCycleTimeStopWatch.Dequeue();
}
}
InputEEMovesDownToPrecisorNestProcessCycleTimeStopWatch.Stop();
if (HSTMachine.Workcell.HSTSettings.Install.EnableDebugLog)
{
CommonFunctions.Instance.LogProcessCycleTime("Input EE Moves Down To Precisor Nest Process Cycle Time.csv", InputEEMovesDownToPrecisorNestProcessCycleTimeStopWatch.ElapsedTime);
}
TransitionTo(statePlaceHgaVacuumOff);
}
else
{
_qTimer.FireIn(new TimeSpan(0, 0, 0, 0, 200), new QEvent(_sigTimeout));
return(null);
}
}
catch (Exception ex)
{
if (_retryCount < 1)
{
Log.Error(this, "Failed to move Input EE down to place HGAs. Retry count: {0}, Exception: {1}, StateName: {2}", _retryCount, ex.Message, this.CurrentStateName);
TransitionTo(this.targetState);
}
else
{
ButtonList btnlst = new ButtonList(ErrorButton.OK, ErrorButton.NoButton, ErrorButton.NoButton);
TransitionToErrorState(btnlst, ex);
}
_retryCount++;
}
return(null);
}
return(stateRun);
}
private QState StateMoveTestProbeToProbePosition(IQEvent qEvent)
{
LogStateInfo(_processName, System.Reflection.MethodBase.GetCurrentMethod().Name, qEvent);
if (qEvent.IsSignal(SigRecover))
{
if (errorMessage != null)
{
ErrorButton response = (ErrorButton)(((QEvent)qEvent).EventObject);
switch (response)
{
case ErrorButton.Stop:
{
_retryCount = 0;
}
break;
default:
errorMessage = null;
System.Windows.Forms.MessageBox.Show(string.Format("Unhandled Button: {0}", response.ToString()), response.ToString());
return(null);
}
return(null);
}
}
if (qEvent.IsSignal(SigStateJob) /* || qEvent.IsSignal(_sigTimeout)*/)
{
try
{
if (_controller.IsSafeToMoveDown())
{
if ((HSTMachine.Workcell.HSTSettings.Install.OperationMode == OperationMode.Bypass && HSTMachine.Workcell.HSTSettings.Install.BypassMeasurementTestAtTestProbe == true))
{
// Do nothing
}
else
{
bool foundMatchingProductType = false;
if (String.Compare(CalibrationSettings.Instance.MeasurementTest.CurrentInstalledTestProbeType, CommonFunctions.Instance.MeasurementTestRecipe.RecipeProbeType, true) == 0)
{
foundMatchingProductType = true;
if (HSTMachine.Workcell.HSTSettings.Install.EnableDebugLog)
{
Log.Info(this, "In TestProbeProcess' StateMoveTestProbeToProbePosition , found a match in the HGA Product Type database in which the Product ID = {0} and Product Name = {1}.",
CalibrationSettings.Instance.MeasurementTest.CurrentInstalledTestProbeType, CommonFunctions.Instance.MeasurementTestRecipe.RecipeProbeType);
}
}
if (foundMatchingProductType == false)
{
try
{
try
{
throw new Exception(String.Format("Unrecognized Product Name of '{0}'.", _currentInputCarrier.WorkOrderData.ProductName));
}
catch (Exception ex)
{
HSTException.Throw(HSTErrors.TestElectronicsOutdatedMeasurementTestConfiguration, new Exception(String.Format("Unrecognized Product Name of '{0}'.", _currentInputCarrier.WorkOrderData.ProductName)));
}
}
catch (Exception ex)
{
ButtonList btnlst = new ButtonList(ErrorButton.OK, ErrorButton.NoButton, ErrorButton.NoButton);
TransitionToErrorState(btnlst, ex);
}
}
}
TestProbeMovesDownToPrecisorNestProbePositionProcessCycleTimeStopWatch.Start();
TestProbeDownToTestPositionTravellingTimeStopWatch.Start();
bool isUp = (_currentInputCarrier.HGATabType == HGAProductTabType.Up);
_controller.GoToProbePosition(isUp, false);
TestProbeDownToTestPositionTravellingTimeStopWatch.Stop();
if (HSTMachine.Workcell.HSTSettings.Install.OperationMode != OperationMode.Simulation)
{
_currentInputCarrier.setPrecisorNestPositionZ(_controller.GetTestProbePositionZ());
}
if (HSTMachine.Workcell != null)
{
if (HSTMachine.Workcell.getPanelOperation() != null)
{
if (HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel() != null)
{
UIUtility.Invoke(HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel(), () =>
{
HSTMachine.Workcell.getPanelOperation().getOperationStatusPanel().labelDownToTestPositionTravellingTime.Text = TestProbeDownToTestPositionTravellingTimeStopWatch.ElapsedTime.ToString();
});
}
}
}
TestProbeStabilityProcessCycleTimeStopWatch.Start();
HGAMeasurementTestAtTestProbeProcessCycleTimeStopWatch.Start();
if (HSTMachine.Workcell.HSTSettings.Install.EnableDebugLog)
{
if (CommonFunctions.Instance.TestProbeHandlerMovesDownToPrecisorNestProcessCycleTimeStopWatch.Count > 0)
{
ProcessStopWatch PSW = CommonFunctions.Instance.TestProbeHandlerMovesDownToPrecisorNestProcessCycleTimeStopWatch.First();
PSW.Stop();
CommonFunctions.Instance.LogProcessCycleTime("Test Probe Handler Moves Down To Precisor Nest Process Cycle Time.csv.csv", PSW.GetElapsedTime(), PSW.CarrierID, PSW.GetStartTime(), PSW.GetStopTime());
CommonFunctions.Instance.TestProbeHandlerMovesDownToPrecisorNestProcessCycleTimeStopWatch.Dequeue();
}
}
TransitionTo(statePublishSigRequestForHGATesting);
}
else
{
_qTimer.FireIn(new TimeSpan(0, 0, 0, 0, 200), new QEvent(_sigTimeout));
return(null);
}
}
catch (Exception ex)
{
ButtonList btnlst = new ButtonList(ErrorButton.OK, ErrorButton.NoButton, ErrorButton.NoButton);
TransitionToErrorState(btnlst, ex);
}
return(null);
}
return(stateRun);
}