private bool UpdateSwitchLineMods(int switchLineNo, string[] mods)
{
PLNodesBll plnodeBll = new PLNodesBll();
PLNodesModel plNode = plnodeBll.GetModel("OPC001");
if (plNode == null)
{
MessageBox.Show("不存在的工位号：OPC001");
return(false);
}
string strMods = "";
for (int i = 0; i < mods.Count(); i++)
{
strMods += (mods[i] + ",");
}
if (switchLineNo == 1)
{
plNode.tag1 = strMods;
}
else if (switchLineNo == 2)
{
plNode.tag2 = strMods;
}
else if (switchLineNo == 3)
{
plNode.tag3 = strMods;
}
else
{
plNode.tag4 = strMods;
}
return(plnodeBll.Update(plNode));
}
private string[] GetSwitchLineMods(int switchLineNo)
{
PLNodesBll plnodeBll = new PLNodesBll();
PLNodesModel plNode = plnodeBll.GetModel("OPC001");
if (plNode == null)
{
MessageBox.Show("不存在的工位号：OPC001");
return(null);
}
string[] modExistArray = null;
if (switchLineNo == 1)
{
modExistArray = plNode.tag1.Split(new string[] { "," }, StringSplitOptions.RemoveEmptyEntries);
}
else if (switchLineNo == 2)
{
modExistArray = plNode.tag2.Split(new string[] { "," }, StringSplitOptions.RemoveEmptyEntries);
}
else if (switchLineNo == 3)
{
modExistArray = plNode.tag3.Split(new string[] { "," }, StringSplitOptions.RemoveEmptyEntries);
}
else
{
modExistArray = plNode.tag4.Split(new string[] { "," }, StringSplitOptions.RemoveEmptyEntries);
}
return(modExistArray);
}
private bool RefreshPlNodes(ref string reStr)
{
try
{
PLNodesBll plNodesBll = new PLNodesBll();
foreach (CtlNodeBaseModel ctlNode in nodeList)
{
ctlNode.plNodeModel = plNodesBll.GetModel(ctlNode.NodeID);
}
return(true);
}
catch (Exception ex)
{
reStr = ex.Message;
return(false);
}
}
private bool UploadMesLogic(int swichDw, string barcode, ref bool isNG, ref string reStr)
{
PLNodesBll plNodesBll = new PLNodesBll();
plNodeModel = plNodesBll.GetModel(this.nodeID);
isNG = false;
string swichDwAll = "";
switch (swichDw)
{
case 1:
{
swichDwAll = plNodeModel.tag1.ToUpper();
break;
}
case 2:
{
swichDwAll = plNodeModel.tag2.ToUpper();
break;
}
case 3:
{
swichDwAll = plNodeModel.tag3.ToUpper();
break;
}
case 4:
{
swichDwAll = plNodeModel.tag4.ToUpper();
break;
}
default:
break;
}
//在分档之前要判断打螺丝的码头数据上传MES是否成功
if (!swichDwAll.ToUpper().Contains(barcode.ToUpper()))//没有分档的
{
Console.WriteLine(this.nodeName + "debug9");
int uploadStatus = UploadMesScrewData(this.rfidUID, barcode, ref reStr);
if (uploadStatus == 0)//上报码头数据
{
this.logRecorder.AddDebugLog(this.nodeName, "上传打螺丝数据成功！" + reStr);
}
else if (uploadStatus == 1)
{
this.logRecorder.AddDebugLog(this.nodeName, "上传打螺丝数据成功！，返回NG" + reStr);
isNG = true;
}
else
{
Console.WriteLine(this.nodeName + "，上传打螺丝数据失败：" + reStr);
return(false);
}
this.TxtLogRecorder.WriteLog("上传MES数据：工装板号：" + this.rfidUID + ",模块号：" + barcode);
}
return(true);
}
protected override void ExeRfidBusinessAB()
{
if (this.rfidRWList == null || this.rfidRWList.Count() < 1)
{
return;
}
PLNodesBll plNodeBll = new PLNodesBll();
if (this.db2Vals[1] == 2)
{
//A通道
if (string.IsNullOrWhiteSpace(this.rfidUIDA))
{
IrfidRW rw = null;
if (SysCfgModel.SimMode)
{
this.rfidUIDA = this.SimRfidUID;
}
else if (this.rfidRWList.Count > 0)
{
rw = this.rfidRWList[0];
this.rfidUIDA = rw.ReadUID();
}
if (string.IsNullOrWhiteSpace(this.rfidUIDA))
{
//读RFID失败
if (this.db1ValsToSnd[0] != 3)
{
//logRecorder.AddDebugLog(nodeName, "读RFID失败");
db1ValsToSnd[0] = 3;
}
else
{
db1ValsToSnd[0] = 1;
}
Thread.Sleep(1000);
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读A通道RFID失败:" + db1ValsToSnd[0].ToString();
this.currentTaskDescribe = "读A通道RFID失败:" + db1ValsToSnd[0].ToString();
}
else
{
this.plNodeModel.tag1 = this.rfidUIDA;
plNodeBll.Update(this.plNodeModel);
// logRecorder.AddDebugLog(nodeName, string.Format("A通道读到RFID:{0}", this.rfidUIDA));
if (this.nodeID == "OPA005")
{
if (IsEmptyPallet(this.rfidUIDA) == true)
{
this.db1ValsToSnd[0] = 4;
}
else
{
this.db1ValsToSnd[0] = 2;
}
}
else
{
this.db1ValsToSnd[0] = 2;
}
}
}
else
{
// logRecorder.AddDebugLog(nodeName, string.Format("A通道读到RFID:{0}", this.rfidUIDA));
if (this.nodeID == "OPA005")
{
if (IsEmptyPallet(this.rfidUIDA) == true)
{
this.db1ValsToSnd[0] = 4;
}
else
{
this.db1ValsToSnd[0] = 2;
}
}
else
{
this.db1ValsToSnd[0] = 2;
}
}
}
else if (this.db2Vals[1] == 1)
{
this.db1ValsToSnd[0] = 1;
this.plNodeModel.tag1 = "";
plNodeBll.Update(this.plNodeModel);
}
if (this.db2Vals[2] == 2)
{
//B通道
IrfidRW rw = null;
if (string.IsNullOrWhiteSpace(this.rfidUIDB))
{
if (SysCfgModel.SimMode)
{
this.rfidUIDB = this.SimRfidUID;
}
else if (this.rfidRWList.Count > 1)
{
rw = this.rfidRWList[1];
this.rfidUIDB = rw.ReadUID();
}
if (string.IsNullOrWhiteSpace(this.rfidUIDB))
{
if (this.db1ValsToSnd[1] != 3)
{
//logRecorder.AddDebugLog(nodeName, "读RFID失败");
db1ValsToSnd[1] = 3;
}
else
{
db1ValsToSnd[1] = 1;
}
Thread.Sleep(1000);
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读B通道RFID失败:" + db1ValsToSnd[1].ToString();
this.currentTaskDescribe = "读B通道RFID失败:" + db1ValsToSnd[1].ToString();
}
else
{
this.plNodeModel.tag2 = this.rfidUIDB;
plNodeBll.Update(this.plNodeModel);
// logRecorder.AddDebugLog(nodeName, string.Format("B通道读到RFID:{0}", this.rfidUIDB));
// logRecorder.AddDebugLog(nodeName, string.Format("A通道读到RFID:{0}", this.rfidUIDA));
if (this.nodeID == "OPA005")
{
if (IsEmptyPallet(this.rfidUIDB) == true)
{
this.db1ValsToSnd[1] = 4;
}
else
{
this.db1ValsToSnd[1] = 2;
}
}
else
{
this.db1ValsToSnd[1] = 2;
}
}
}
else
{
// logRecorder.AddDebugLog(nodeName, string.Format("A通道读到RFID:{0}", this.rfidUIDA));
if (this.nodeID == "OPA005")
{
if (IsEmptyPallet(this.rfidUIDB) == true)
{
this.db1ValsToSnd[1] = 4;
}
else
{
this.db1ValsToSnd[1] = 2;
}
}
else
{
this.db1ValsToSnd[1] = 2;
}
}
}
else if (this.db2Vals[2] == 1)
{
this.db1ValsToSnd[1] = 1;
this.plNodeModel.tag2 = "";
plNodeBll.Update(this.plNodeModel);
}
}
public bool ProcessInit(ref string reStr)
{
try
{
this.devList = new List <CtlDevBaseModel>();
this.nodeList = new List <CtlNodeBaseModel>();
this.nodeStatusList = new List <CtlNodeStatus>();
threadList = new List <ThreadBaseModel>();
this.rfidRWs = new List <IrfidRW>();
this.barcodeRWs = new List <IBarcodeRW>();
//this.printerRWs = new List<IPrinterInfoDev>();
this.plcRWs = new List <IPlcRW>();
this.ccdRWs = new List <MingmeiDeviceAcc>();
string xmlCfgFile = System.AppDomain.CurrentDomain.BaseDirectory + @"data/PLConfig.xml";
if (!File.Exists(xmlCfgFile))
{
reStr = "系统配置文件：" + xmlCfgFile + " 不存在!";
return(false);
}
if (!PLProcessModel.SysCfgModel.LoadCfg(xmlCfgFile, ref reStr))
{
return(false);
}
XElement root = XElement.Load(xmlCfgFile);
//1 解析通信设备信息
XElement commDevXERoot = root.Element("CommDevCfg");
if (!ParseCommDevCfg(commDevXERoot, ref reStr))
{
// return false;
}
//2 解析结点信息
XElement lineRoot = root.Element("LineCfg");
if (!ParsePLines(lineRoot, ref reStr))
{
return(false);
}
foreach (CtlLineBaseModel line in lineList)
{
if (!line.AllocCommObj(rfidRWs, barcodeRWs, plcRWs, ccdRWs, ref reStr))
{
return(false);
}
}
if (lineList != null && lineList.Count() > 0)
{
foreach (CtlLineBaseModel line in lineList)
{
nodeList.AddRange(line.NodeList);
devList.AddRange(line.DevList);
}
}
PLNodesBll plNodeBll = new PLNodesBll();
foreach (CtlDevBaseModel dev in this.devList)
{
dev.LogRecorder = logRecorder;
}
foreach (CtlNodeBaseModel node in this.nodeList)
{
this.nodeStatusList.Add(node.CurrentStat);
node.LogRecorder = logRecorder;
if (!plNodeBll.Exists(node.NodeID))
{
PLNodesModel plNode = new PLNodesModel();
plNode.nodeID = node.NodeID;
plNode.nodeName = node.NodeName;
plNode.enableRun = true;
plNode.checkRequired = true;
plNode.tag1 = "";
plNode.tag2 = "";
plNode.tag3 = "";
plNode.tag4 = "";
plNode.tag5 = "";
plNodeBll.Add(plNode);
node.plNodeModel = plNode;
}
else
{
PLNodesModel plNode = plNodeBll.GetModel(node.NodeID);
node.plNodeModel = plNode;
}
}
//3 给节点分配设备读写接口对象
//for (int i = 0; i < nodeList.Count(); i++)
//{
// CtlNodeBaseModel node = nodeList[i];
// node.SimMode = SysCfgModel.SimMode;
//}
// prienterRW = this.printerRWs[0];
//(GetNodeByID("8001") as NodePack).PrienterRW = prienterRW;
//4 线程-结点分配
XElement ThreadnodeRoot = root.Element("ThreadAlloc");
if (!ParseTheadNodes(ThreadnodeRoot, ref reStr))
{
return(false);
}
foreach (ThreadBaseModel threadObj in this.threadList)
{
threadObj.LogRecorder = logRecorder;
}
if (!SysCfgModel.SimMode)
{
CommDevConnect();//通信设备连接
}
foreach (CtlNodeBaseModel node in nodeList)
{
if (!node.DevStatusRestore())
{
reStr = "恢复投产位状态失败";
//logRecorder.AddLog(new LogModel(objectName, reStr, EnumLoglevel.错误));
logRecorder.AddDebugLog(node.NodeName, reStr);
//return false;
}
}
SetMesconnStat();
mainThread = new ThreadBaseModel(1, "业务线程");
mainThread.LoopInterval = 100;
mainThread.SetThreadRoutine(new DelegateThreadRoutine(BusinessLoop));
if (!mainThread.TaskInit(ref reStr))
{
logRecorder.AddLog(new LogModel(objectName, reStr, EnumLoglevel.错误));
return(false);
}
historyDataClearThread = new ThreadBaseModel(2, "日志清理线程");
historyDataClearThread.LoopInterval = 5000;//5秒清理一次
historyDataClearThread.SetThreadRoutine(ClearLogLoop);
if (!historyDataClearThread.TaskInit(ref reStr))
{
logRecorder.AddLog(new LogModel(objectName, reStr, EnumLoglevel.错误));
}
devWarnMonitorThread = new ThreadBaseModel(3, "设备报警数据采集线程");
devWarnMonitorThread.LoopInterval = 1000;
devWarnMonitorThread.SetThreadRoutine(DevMonitorLoop);
devWarnMonitorThread.TaskInit(ref reStr);
//mesTopMonitorThread = new ThreadBaseModel(4,"mes停机监控");
//mesTopMonitorThread.LoopInterval = 1000;
//mesTopMonitorThread.SetThreadRoutine(MesStopstatMonitor);
//mesTopMonitorThread.TaskInit(ref reStr);
for (int i = 0; i < lineList.Count(); i++)
{
view.InitLineMonitor(i + 1, lineList[i]);
}
this.fxjDataUploadThread = new ThreadBaseModel(4, "分选机上报MES线程");
if (SysCfgModel.SimMode == true)
{
this.fxjDataUploadThread.LoopInterval = 1000 * 5;//测试5秒
}
else
{
this.fxjDataUploadThread.LoopInterval = 1000 * 60 * 5;//5分钟上报一次
//this.fxjDataUploadThread.LoopInterval = 1000 * 10;//5分钟上报一次
}
this.fxjDataUploadThread.SetThreadRoutine(FXJDataUploadToMesHandler);
if (!this.fxjDataUploadThread.TaskInit(ref reStr))
{
logRecorder.AddLog(new LogModel(objectName, "分选机线程初始化失败：" + reStr, EnumLoglevel.错误));
}
offlineDataUploadThread = new ThreadBaseModel(5, "离线数据上报MES线程");
if (SysCfgModel.SimMode == true)
{
this.offlineDataUploadThread.LoopInterval = 1000 * 5;//测试5秒
}
else
{
this.offlineDataUploadThread.LoopInterval = 1000 * 60 * 5;//5分钟上报间隔
}
this.offlineDataUploadThread.SetThreadRoutine(OfflineDataUploadMesHandler);
if (!this.offlineDataUploadThread.TaskInit(ref reStr))
{
logRecorder.AddLog(new LogModel(objectName, "离线数据上报MES线程：" + reStr, EnumLoglevel.错误));
}
return(true);
}
catch (Exception ex)
{
reStr = ex.ToString();
return(false);
}
}
protected override void ExeRfidBusinessAB()
{
if (this.rfidRWList == null || this.rfidRWList.Count() < 1)
{
return;
}
PLNodesBll plNodeBll = new PLNodesBll();
if (this.db2Vals[1] == 2)
{
//A通道
if (string.IsNullOrWhiteSpace(this.rfidUIDA))
{
IrfidRW rw = null;
if (SysCfgModel.SimMode)
{
this.rfidUIDA = this.SimRfidUID;
}
else if (this.rfidRWList.Count > 0)
{
rw = this.rfidRWList[0];
this.rfidUIDA = rw.ReadUID();
}
if (string.IsNullOrWhiteSpace(this.rfidUIDA))
{
//读RFID失败
if (this.db1ValsToSnd[0] != 3)
{
//logRecorder.AddDebugLog(nodeName, "读RFID失败");
db1ValsToSnd[0] = 3;
}
else
{
db1ValsToSnd[0] = 1;
}
Thread.Sleep(1000);
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读A通道RFID失败";
this.currentTaskDescribe = "读A通道RFID失败";
}
else
{
this.plNodeModel.tag1 = this.rfidUIDA;
plNodeBll.Update(this.plNodeModel);
if (this.db1ValsToSnd[0] != 2)
{
//if (WriteProductsToWelder(1, rfidUIDA))
//{
// logRecorder.AddDebugLog(nodeName, string.Format("A通道读到RFID:{0}", this.rfidUIDA));
// Thread.Sleep(5000);
// this.db1ValsToSnd[0] = 2;
//}
//else
//{
// this.db1ValsToSnd[0] = 2;
//}
this.db1ValsToSnd[0] = 2;
}
//if (!SysCfgModel.SimMode)
//{
// (rw as DevAccess.RfidCF).ClearBufUID();
//}
}
}
else
{
this.db1ValsToSnd[0] = 2;
}
}
else if (this.db2Vals[1] == 1)
{
this.rfidUIDA = "";
this.db1ValsToSnd[0] = 1;
this.plNodeModel.tag1 = "";
plNodeBll.Update(this.plNodeModel);
}
if (this.db2Vals[2] == 2)
{
//B通道
IrfidRW rw = null;
if (string.IsNullOrWhiteSpace(this.rfidUIDB))
{
if (SysCfgModel.SimMode)
{
this.rfidUIDB = this.SimRfidUID;
}
else if (this.rfidRWList.Count > 1)
{
rw = this.rfidRWList[1];
this.rfidUIDB = rw.ReadUID();
}
if (string.IsNullOrWhiteSpace(this.rfidUIDB))
{
if (this.db1ValsToSnd[1] != 3)
{
//logRecorder.AddDebugLog(nodeName, "读RFID失败");
db1ValsToSnd[1] = 3;
}
else
{
db1ValsToSnd[1] = 1;
}
Thread.Sleep(1000);
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读B通道RFID失败";
this.currentTaskDescribe = "读B通道RFID失败";
}
else
{
this.plNodeModel.tag2 = this.rfidUIDB;
plNodeBll.Update(this.plNodeModel);
if (this.db1ValsToSnd[1] != 2)
{
if (WriteProductsToWelder(2, rfidUIDB))
{
logRecorder.AddDebugLog(nodeName, string.Format("B通道读到RFID:{0}", this.rfidUIDB));
Thread.Sleep(5000);
this.db1ValsToSnd[1] = 2;
}
else
{
//rfidUIDB = "";
this.db1ValsToSnd[1] = 2;
}
}
//if (!SysCfgModel.SimMode)
//{
// (rw as DevAccess.RfidCF).ClearBufUID();
//}
}
}
else
{
this.db1ValsToSnd[1] = 2;
}
}
else if (this.db2Vals[2] == 1)
{
this.rfidUIDB = "";
this.db1ValsToSnd[1] = 1;
this.plNodeModel.tag2 = "";
plNodeBll.Update(this.plNodeModel);
}
}
