private void AddBasicStopsWithProg(JobPlan job)
 {
     for (int proc = 1; proc <= job.NumProcesses; proc++)
     {
         for (int path = 1; path <= job.GetNumPaths(proc); path++)
         {
             job.AddLoadStation(proc, path, 1);
             job.AddUnloadStation(proc, path, 1);
             var stop = new JobMachiningStop("machine");
             stop.Stations.Add(1);
             stop.ProgramName = "1234";
             job.AddMachiningStop(proc, path, stop);
         }
     }
 }
Exemple #2
0
        private JobPlan CreateJob()
        {
            var job1 = new JobPlan("Unique1", 2, new int[] { 2, 3 });

            job1.PartName = "Job1";
            job1.SetPlannedCyclesOnFirstProcess(1, 125);
            job1.SetPlannedCyclesOnFirstProcess(2, 53);
            job1.RouteStartingTimeUTC                    = DateTime.Parse("2019-10-22 20:24 GMT").ToUniversalTime();
            job1.RouteEndingTimeUTC                      = job1.RouteStartingTimeUTC.AddHours(100);
            job1.Archived                                = false;
            job1.JobCopiedToSystem                       = true;
            job1.ScheduleId                              = "Job1tag1245";
            job1.HoldEntireJob.UserHold                  = true;
            job1.HoldEntireJob.ReasonForUserHold         = "test string";
            job1.HoldEntireJob.HoldUnholdPatternStartUTC = job1.RouteStartingTimeUTC;
            job1.HoldEntireJob.HoldUnholdPatternRepeats  = true;
            job1.HoldEntireJob.HoldUnholdPattern.Add(TimeSpan.FromMinutes(10));
            job1.HoldEntireJob.HoldUnholdPattern.Add(TimeSpan.FromMinutes(18));
            job1.HoldEntireJob.HoldUnholdPattern.Add(TimeSpan.FromMinutes(125));
            job1.Priority         = 164;
            job1.Comment          = "Hello there";
            job1.CreateMarkerData = true;
            job1.ScheduledBookingIds.Add("booking1");
            job1.ScheduledBookingIds.Add("booking2");
            job1.ScheduledBookingIds.Add("booking3");

            job1.SetPartsPerPallet(1, 1, 10);
            job1.SetPartsPerPallet(1, 2, 15);
            job1.SetPartsPerPallet(2, 1, 20);
            job1.SetPartsPerPallet(2, 2, 22);
            job1.SetPartsPerPallet(2, 3, 23);

            job1.SetPathGroup(1, 1, 64);
            job1.SetPathGroup(1, 2, 74);
            job1.SetPathGroup(2, 1, 12);
            job1.SetPathGroup(2, 2, 88);
            job1.SetPathGroup(2, 3, 5);

            job1.SetInputQueue(1, 1, "in11");
            job1.SetOutputQueue(1, 2, "out12");
            job1.SetInputQueue(2, 1, "in21");
            job1.SetOutputQueue(2, 3, "out23");

            job1.SetSimulatedStartingTimeUTC(1, 1, DateTime.Parse("1/5/2011 11:34 PM GMT").ToUniversalTime());
            job1.SetSimulatedStartingTimeUTC(1, 2, DateTime.Parse("2/10/2011 12:45 AM GMT").ToUniversalTime());
            job1.SetSimulatedStartingTimeUTC(2, 1, DateTime.Parse("3/14/2011 2:03 AM GMT").ToUniversalTime());
            job1.SetSimulatedStartingTimeUTC(2, 2, DateTime.Parse("4/20/2011 3:22 PM GMT").ToUniversalTime());
            job1.SetSimulatedStartingTimeUTC(2, 3, DateTime.Parse("5/22/2011 4:18 AM GMT").ToUniversalTime());

            job1.SetSimulatedAverageFlowTime(1, 1, TimeSpan.FromMinutes(0.5));
            job1.SetSimulatedAverageFlowTime(1, 2, TimeSpan.FromMinutes(1.5));
            job1.SetSimulatedAverageFlowTime(2, 1, TimeSpan.FromMinutes(2.5));
            job1.SetSimulatedAverageFlowTime(2, 2, TimeSpan.FromMinutes(3.5));
            job1.SetSimulatedAverageFlowTime(2, 3, TimeSpan.FromMinutes(4.5));

            job1.AddProcessOnPallet(1, 1, "Pal2");
            job1.AddProcessOnPallet(1, 1, "Pal5");
            job1.AddProcessOnPallet(1, 2, "Pal4");
            job1.AddProcessOnPallet(1, 2, "Pal35");
            job1.AddProcessOnPallet(2, 1, "Pal12");
            job1.AddProcessOnPallet(2, 1, "Pal64");
            job1.AddProcessOnPallet(2, 2, "Hi");
            job1.AddProcessOnPallet(2, 2, "Pal2");
            job1.AddProcessOnPallet(2, 3, "Pal5");
            job1.AddProcessOnPallet(2, 3, "OMG");

            job1.SetFixtureFace(1, 1, "Fix1", 1);
            job1.SetFixtureFace(1, 2, "ABC", 4);
            job1.SetFixtureFace(2, 1, "Fix123", 6);
            // 2, 2 has non-integer face, so should be ignored
            job1.SetFixtureFace(2, 3, "Fix17", 7);

            job1.AddLoadStation(1, 1, 35);
            job1.AddLoadStation(1, 1, 64);
            job1.AddLoadStation(1, 2, 785);
            job1.AddLoadStation(1, 2, 15);
            job1.AddLoadStation(2, 1, 647);
            job1.AddLoadStation(2, 1, 474);
            job1.AddLoadStation(2, 2, 785);
            job1.AddLoadStation(2, 2, 53);
            job1.AddLoadStation(2, 3, 15);

            job1.SetExpectedLoadTime(1, 1, TimeSpan.FromSeconds(100));
            job1.SetExpectedLoadTime(1, 2, TimeSpan.FromMinutes(53));
            job1.SetExpectedLoadTime(2, 1, TimeSpan.FromHours(52));
            job1.SetExpectedLoadTime(2, 2, TimeSpan.FromSeconds(98));
            job1.SetExpectedLoadTime(2, 3, TimeSpan.FromSeconds(35));

            job1.AddUnloadStation(1, 1, 75);
            job1.AddUnloadStation(1, 1, 234);
            job1.AddUnloadStation(1, 2, 53);
            job1.AddUnloadStation(2, 1, 563);
            job1.AddUnloadStation(2, 2, 2);
            job1.AddUnloadStation(2, 2, 12);
            job1.AddUnloadStation(2, 3, 32);

            job1.SetExpectedUnloadTime(1, 1, TimeSpan.FromSeconds(13));
            job1.SetExpectedUnloadTime(1, 2, TimeSpan.FromMinutes(12));
            job1.SetExpectedUnloadTime(2, 1, TimeSpan.FromHours(63));
            job1.SetExpectedUnloadTime(2, 2, TimeSpan.FromSeconds(73));
            job1.SetExpectedUnloadTime(2, 3, TimeSpan.FromSeconds(532));

            var route = new JobMachiningStop("Machine");

            route.Stations.Add(12);
            route.Stations.Add(23);
            route.ProgramName       = "Emily";
            route.ExpectedCycleTime = TimeSpan.FromHours(1.2);
            route.Tools["tool1"]    = TimeSpan.FromMinutes(30);
            route.Tools["tool2"]    = TimeSpan.FromMinutes(35);
            job1.AddMachiningStop(1, 1, route);

            route = new JobMachiningStop("Other Machine");
            route.Stations.Add(23);
            route.Stations.Add(12);
            route.ProgramName       = "awef";
            route.ExpectedCycleTime = TimeSpan.FromHours(2.8);
            route.Tools["tool1"]    = TimeSpan.FromMinutes(9);
            route.Tools["tool33"]   = TimeSpan.FromMinutes(42);
            job1.AddMachiningStop(1, 2, route);

            route = new JobMachiningStop("Test");
            route.Stations.Add(64);
            route.Stations.Add(323);
            route.ProgramName       = "Goodbye";
            route.ExpectedCycleTime = TimeSpan.FromHours(6.3);
            route.Tools["tool2"]    = TimeSpan.FromMinutes(12);
            route.Tools["tool44"]   = TimeSpan.FromMinutes(99);
            job1.AddMachiningStop(2, 1, route);

            route = new JobMachiningStop("Test");
            route.Stations.Add(32);
            route.Stations.Add(64);
            route.ProgramName = "wefq";
            job1.AddMachiningStop(2, 2, route);

            route = new JobMachiningStop("Test");
            route.Stations.Add(245);
            route.Stations.Add(36);
            route.ProgramName = "dduuude";
            job1.AddMachiningStop(2, 1, route);

            route = new JobMachiningStop("Test");
            route.Stations.Add(23);
            route.Stations.Add(53);
            route.ProgramName = "so cool";
            job1.AddMachiningStop(2, 2, route);

            job1.AddInspection(new JobInspectionData("Insp1", "counter1", 53, TimeSpan.FromMinutes(100), 12));
            job1.AddInspection(new JobInspectionData("Insp2", "counter1", 12, TimeSpan.FromMinutes(64)));
            job1.AddInspection(new JobInspectionData("Insp3", "abcdef", 175, TimeSpan.FromMinutes(121), 2));
            job1.AddInspection(new JobInspectionData("Insp4", "counter2", 16.12, TimeSpan.FromMinutes(33)));
            job1.AddInspection(new JobInspectionData("Insp5", "counter3", 0.544, TimeSpan.FromMinutes(44)));

            job1.HoldMachining(1, 1).UserHold                  = false;
            job1.HoldMachining(1, 1).ReasonForUserHold         = "reason for user hold";
            job1.HoldMachining(1, 1).HoldUnholdPatternRepeats  = false;
            job1.HoldMachining(1, 1).HoldUnholdPatternStartUTC = DateTime.Parse("2010/5/3 7:32 PM").ToUniversalTime();
            job1.HoldMachining(1, 1).HoldUnholdPattern.Add(TimeSpan.FromMinutes(5));
            job1.HoldMachining(1, 1).HoldUnholdPattern.Add(TimeSpan.FromMinutes(53));

            job1.HoldMachining(1, 2).UserHold                  = true;
            job1.HoldMachining(1, 2).ReasonForUserHold         = "another reason for user hold";
            job1.HoldMachining(1, 2).HoldUnholdPatternRepeats  = true;
            job1.HoldMachining(1, 2).HoldUnholdPatternStartUTC = DateTime.Parse("2010/5/12 6:12 PM").ToUniversalTime();
            job1.HoldMachining(1, 2).HoldUnholdPattern.Add(TimeSpan.FromMinutes(84));
            job1.HoldMachining(1, 2).HoldUnholdPattern.Add(TimeSpan.FromMinutes(1));

            job1.HoldMachining(2, 1).UserHold                  = false;
            job1.HoldMachining(2, 1).ReasonForUserHold         = "oh my reason for user hold";
            job1.HoldMachining(2, 1).HoldUnholdPatternRepeats  = true;
            job1.HoldMachining(2, 1).HoldUnholdPatternStartUTC = DateTime.Parse("2010/9/1 1:30 PM").ToUniversalTime();
            job1.HoldMachining(2, 1).HoldUnholdPattern.Add(TimeSpan.FromMinutes(532));
            job1.HoldMachining(2, 1).HoldUnholdPattern.Add(TimeSpan.FromMinutes(64));

            job1.HoldLoadUnload(1, 1).UserHold                  = true;
            job1.HoldLoadUnload(1, 1).ReasonForUserHold         = "abcdef";
            job1.HoldLoadUnload(1, 1).HoldUnholdPatternRepeats  = true;
            job1.HoldLoadUnload(1, 1).HoldUnholdPatternStartUTC = DateTime.Parse("2010/12/2 3:32 PM").ToUniversalTime();
            job1.HoldLoadUnload(1, 1).HoldUnholdPattern.Add(TimeSpan.FromMinutes(63));
            job1.HoldLoadUnload(1, 1).HoldUnholdPattern.Add(TimeSpan.FromMinutes(7));

            job1.HoldLoadUnload(1, 2).UserHold                  = false;
            job1.HoldLoadUnload(1, 2).ReasonForUserHold         = "agr";
            job1.HoldLoadUnload(1, 2).HoldUnholdPatternRepeats  = false;
            job1.HoldLoadUnload(1, 2).HoldUnholdPatternStartUTC = DateTime.Parse("2010/6/1 3:12 PM").ToUniversalTime();
            job1.HoldLoadUnload(1, 2).HoldUnholdPattern.Add(TimeSpan.FromMinutes(174));
            job1.HoldLoadUnload(1, 2).HoldUnholdPattern.Add(TimeSpan.FromMinutes(83));

            job1.HoldLoadUnload(2, 3).UserHold                  = true;
            job1.HoldLoadUnload(2, 3).ReasonForUserHold         = "erhagsad";
            job1.HoldLoadUnload(2, 3).HoldUnholdPatternRepeats  = false;
            job1.HoldLoadUnload(2, 3).HoldUnholdPatternStartUTC = DateTime.Parse("2010/11/5 9:30 AM").ToUniversalTime();
            job1.HoldLoadUnload(2, 3).HoldUnholdPattern.Add(TimeSpan.FromMinutes(32));
            job1.HoldLoadUnload(2, 3).HoldUnholdPattern.Add(TimeSpan.FromMinutes(64));

            return(job1);
        }
Exemple #3
0
        private static void AddRoutingToJob(MazakSchedulesPartsPallets mazakData, MazakPartRow partRow, JobPlan job, IMachineGroupName machineGroupName, MazakPart.IProcToPath procToPath, MazakDbType mazakTy)
        {
            //Add routing and pallets
            foreach (var partProcRow in partRow.Processes)
            {
                var path = procToPath.PathForProc(partProcRow.ProcessNumber);
                job.SetPartsPerPallet(partProcRow.ProcessNumber, path, partProcRow.FixQuantity);
                job.SetPathGroup(partProcRow.ProcessNumber, path, path);
                job.SetHoldMachining(partProcRow.ProcessNumber, path, job.HoldMachining(partProcRow.ProcessNumber, path));
                job.SetHoldLoadUnload(partProcRow.ProcessNumber, path, job.HoldLoadUnload(partProcRow.ProcessNumber, path));

                //Routing
                string fixStr    = partProcRow.FixLDS;
                string cutStr    = partProcRow.CutMc;
                string removeStr = partProcRow.RemoveLDS;

                if (mazakTy != MazakDbType.MazakVersionE)
                {
                    fixStr    = ConvertStatIntV2ToV1(Convert.ToInt32(fixStr));
                    cutStr    = ConvertStatIntV2ToV1(Convert.ToInt32(cutStr));
                    removeStr = ConvertStatIntV2ToV1(Convert.ToInt32(removeStr));
                }

                foreach (char c in fixStr)
                {
                    if (c != '0')
                    {
                        job.AddLoadStation(partProcRow.ProcessNumber, path, int.Parse(c.ToString()));
                    }
                }
                foreach (char c in removeStr)
                {
                    if (c != '0')
                    {
                        job.AddUnloadStation(partProcRow.ProcessNumber, path, int.Parse(c.ToString()));
                    }
                }

                JobMachiningStop routeStop = null;
                foreach (char c in cutStr)
                {
                    if (c != '0')
                    {
                        if (routeStop == null)
                        {
                            routeStop = new JobMachiningStop(machineGroupName.MachineGroupName);
                            job.AddMachiningStop(partProcRow.ProcessNumber, path, routeStop);
                        }
                        routeStop.Stations.Add(int.Parse(c.ToString()));
                    }
                }

                if (routeStop != null)
                {
                    routeStop.ProgramName = partProcRow.MainProgram;
                }

                //Planned Pallets
                foreach (var palRow in mazakData.Pallets)
                {
                    if (palRow.PalletNumber > 0 &&
                        palRow.Fixture == partProcRow.Fixture &&
                        !job.HasPallet(partProcRow.ProcessNumber, path, palRow.PalletNumber.ToString()))
                    {
                        job.AddProcessOnPallet(partProcRow.ProcessNumber, path, palRow.PalletNumber.ToString());
                    }
                }
            }
        }
        public void BasicFromTemplate()
        {
            //Test everything copied from the template
            // The JobPlan's have only 1 process but the template has 2 processes so
            // the resulting parts should have 2 processes

            var job1 = new JobPlan("Job1", 1, new int[] { 2 });

            job1.PartName = "Part1";
            job1.AddProcessOnPallet(1, 1, "4");
            job1.AddProcessOnPallet(1, 1, "5");
            job1.AddProcessOnPallet(1, 2, "10");
            job1.AddProcessOnPallet(1, 2, "11");
            job1.AddProcessOnPallet(1, 2, "12");
            job1.AddLoadStation(1, 1, 1);
            job1.AddLoadStation(1, 1, 2);
            job1.AddLoadStation(1, 2, 5);
            job1.AddUnloadStation(1, 1, 4);
            job1.AddUnloadStation(1, 2, 3);
            var stop = new JobMachiningStop("machine");

            stop.Stations.Add(1);
            job1.AddMachiningStop(1, 1, stop);
            stop = new JobMachiningStop("machine");
            stop.Stations.Add(3);
            stop.Stations.Add(4);
            job1.AddMachiningStop(1, 2, stop);

            var job2 = new JobPlan("Job2", 1, new int[] { 2 });

            job2.PartName = "Part2";
            job2.AddProcessOnPallet(1, 1, "4");
            job2.AddProcessOnPallet(1, 1, "5");
            job2.AddProcessOnPallet(1, 2, "10");
            job2.AddProcessOnPallet(1, 2, "11");
            job2.AddProcessOnPallet(1, 2, "12");

            var job3 = new JobPlan("Job3", 1, new int[] { 1 });

            job3.PartName = "Part3";
            job3.AddProcessOnPallet(1, 1, "20");
            job3.AddProcessOnPallet(1, 1, "21");

            var job4 = new JobPlan("Job4", 1, new int[] { 1 });

            job4.PartName = "Part4";
            job4.AddProcessOnPallet(1, 1, "20");
            job4.AddProcessOnPallet(1, 1, "21");

            var log = new List <string>();

            var dset = CreateReadSet();

            CreatePart(dset, "Job1", "Part1", 2, "Test");
            CreatePart(dset, "Job2", "Part2", 2, "Test");
            CreatePart(dset, "Job3", "Part3", 1, "Test");
            CreatePart(dset, "Job4", "Part4", 1, "Test");

            var pMap = ConvertJobsToMazakParts.JobsToMazak(
                new JobPlan[] { job1, job2, job3, job4 },
                3,
                dset,
                new HashSet <string>(),
                MazakDbType.MazakVersionE,
                checkPalletsUsedOnce: false,
                fmsSettings: new FMSSettings(),
                errors: log
                );

            if (log.Count > 0)
            {
                Assert.True(false, log[0]);
            }

            CheckNewFixtures(pMap, new string[] {
                "F:3:0:4:1",
                "F:3:0:4:2",
                "F:3:1:10:1",
                "F:3:1:10:2",
                "F:3:2:20:1"
            }, new[] { "Test" });

            var trans = pMap.CreatePartPalletDatabaseRows();

            CheckPartProcess(trans, "Part1:3:1", 1, "F:3:0:4:1", "1200000000", "0004000000", "10000000");
            CheckPartProcess(trans, "Part1:3:1", 2, "F:3:0:4:2", "1200000000", "0004000000", "10000000");
            CheckPart(trans, "Part1:3:1", "Job1-Path1-1-0");

            CheckPartProcess(trans, "Part1:3:2", 1, "F:3:1:10:1", "0000500000", "0030000000", "00340000");
            CheckPartProcess(trans, "Part1:3:2", 2, "F:3:1:10:2", "0000500000", "0030000000", "00340000");
            CheckPart(trans, "Part1:3:2", "Job1-Path2-2-0");

            CheckPartProcess(trans, "Part2:3:1", 1, "F:3:0:4:1");
            CheckPartProcess(trans, "Part2:3:1", 2, "F:3:0:4:2");
            CheckPart(trans, "Part2:3:1", "Job2-Path1-1-0");

            CheckPartProcess(trans, "Part2:3:2", 1, "F:3:1:10:1");
            CheckPartProcess(trans, "Part2:3:2", 2, "F:3:1:10:2");
            CheckPart(trans, "Part2:3:2", "Job2-Path2-2-0");

            CheckPartProcess(trans, "Part3:3:1", 1, "F:3:2:20:1");
            CheckPart(trans, "Part3:3:1", "Job3-Path1-0");

            CheckPartProcess(trans, "Part4:3:1", 1, "F:3:2:20:1");
            CheckPart(trans, "Part4:3:1", "Job4-Path1-0");

            CheckPalletGroup(trans, 31, "F:3:0:4", 2, new int[] { 4, 5 });
            CheckPalletGroup(trans, 32, "F:3:1:10", 2, new int[] { 10, 11, 12 });
            CheckPalletGroup(trans, 33, "F:3:2:20", 1, new int[] { 20, 21 });

            AssertPartsPalletsDeleted(trans);
        }