private void CheckTargetVsActualWeights(BatchReport report)
{
foreach (Material material in GetAllMaterialsUsedInBatch(report))
{
if (MaterialNamesIncludedInMatVar.Contains(material.Name))
{
double difference = Math.Round(material.TargetWeight - material.ActualWeight, 2);
double percentage = Math.Round(100 - ((material.ActualWeight / material.TargetWeight) * 100), 2);
if (Math.Abs(percentage) >= 5)
{
BatchIssue issue = new BatchIssue()
{
MaterialName = material.Name,
MaterialShortName = _MaterialDetailsrepository.GetSingleMaterial(material.Name).ShortName ?? material.Name,
FaultType = BatchIssue.FaultTypes.Overweigh,
TimeLost = 0,
PercentOut = percentage,
WeightDiffference = difference,
Message = $"{material.Name} {GetUnderOverMessage(difference)} by {difference} kg",
IssueCreatedBy = IssueDescriptor
};
report.BatchIssues.Add(issue);
}
}
}
}
private void CheckActivePrewigherWeighTimes(BatchReport report, Material material)
{
Material activeMaterial = GetSingleMaterialFromVessel(report, Vessel.VesselTypes.ActivePreWeigher, material.Name);
DateTime batchReadyForPerfumeTime = GetTimeBatchWasReadyForPreweigher(report, Vessel.VesselTypes.ActivePreWeigher);
if (activeMaterial.StartTime.AddMinutes(activeMaterial.WeighTime) > batchReadyForPerfumeTime)
{
double timeLost = activeMaterial.StartTime.AddMinutes(activeMaterial.WeighTime).Subtract(batchReadyForPerfumeTime).TotalMinutes;
BatchIssue issue = new BatchIssue()
{
MaterialName = activeMaterial.Name,
MaterialShortName = _materialDetailsRepository.GetSingleMaterial(material.Name).ShortName ?? material.Name,
IssueCreatedBy = IssueDescriptor,
FaultType = BatchIssue.FaultTypes.WeighTime,
Message = $"{activeMaterial.Name} took {activeMaterial.WeighTime} minute to weigh but the mixer " +
$"did not need it until {batchReadyForPerfumeTime.ToShortTimeString() } so only {timeLost} " +
$"minutes where lost.",
TimeLost = timeLost
};
}
}
public IActionResult MaterialUsageSingle(string name, DateSelectorModal dateSelectorModal)
{
List <BatchReport> reports = new List <BatchReport>();
MaterialDetails details = _materialDetailsRepository.GetSingleMaterial(name);
MaterialUsageViewModel materialUsageViewModel = new MaterialUsageViewModel();
materialUsageViewModel.Name = details.Name;
materialUsageViewModel.ProductCode = details.ProductCode;
materialUsageViewModel.ShortName = details.ShortName;
materialUsageViewModel.CostPerTon = details.CostPerTon;
materialUsageViewModel.DateSelectorModal = dateSelectorModal;
reports = helper.GetBatchReportsForDateSelector(materialUsageViewModel.DateSelectorModal);
materialUsageViewModel.streamInfo = GetStreamMatVarBreakdown(reports, details.Name);
CalculateWeeklyUsageForSetTimePeriod(materialUsageViewModel, reports, details);
materialUsageViewModel.WeeklyUsage = materialUsageViewModel.WeeklyUsage.OrderBy(x => x.Year).ThenBy(x => x.WeekNo).ToList();
return(View("MaterialUsageSingle", materialUsageViewModel));
}
private List <PcsParameterTotals> GetWeightsForRecipeType(List <BatchReport> dayReports, RecipeTypes recipeType)
{
List <PcsWeightParameters> parametersToLookFor = _pcsParameterRepository.GetParametersForRecipeType(recipeType);
List <PcsParameterTotals> materials = new List <PcsParameterTotals>();
foreach (var parameter in parametersToLookFor)
{
List <IPcsIndividualParameters> weights = GetWeights(dayReports.Where(x => x.RecipeType == recipeType).ToList(), parameter.Parameter);
string parameterShortName = _materialDetailsRepository.GetSingleMaterial(parameter.Parameter).ShortName;
if (weights.Count != 0)
{
decimal tolerance = weights.Select(x => x.Tolerance).FirstOrDefault();
materials.Add(new PcsParameterTotals(parameterShortName + " (+/- " + tolerance.ToString() + "%)", weights, _pcsScoringRepository));
}
}
return(materials);
}
private void CheckWaitTimes(BatchReport report)
{
foreach (var vessel in report.AllVessels)
{
foreach (var material in vessel.Materials)
{
if (material.WaitTime > waitTimeLimit)
{
BatchIssue issue = new BatchIssue
{
FaultType = BatchIssue.FaultTypes.WaitTime,
MaterialName = material.Name,
MaterialShortName = _materialDetailsRepository.GetSingleMaterial(material.Name).ShortName ?? material.Name,
TimeLost = Math.Round(material.WaitTime, 2),
WeightDiffference = 0,
Message = $"The batch had to wait { material.WaitTime } minutes for { material.Name }. " +
$"This is usually because it is being used by another stream.",
IssueCreatedBy = IssueDescriptor
};
report.BatchIssues.Add(issue);
}
}
}
}