/// <summary>
/// 电芯进站校验
/// </summary>
/// <param name="strSFC">Barcode</param>
/// <returns>OK - MES return =0 </returns>
/// <returns>NG - MEW return >0 </returns>
public MESRes CheckSfcStatus(string strSFC)
{
MESRes mesRes = new MESRes();
string strStartTime = "";
string strEndTime = "";
HiPerfTimer hTimer = new HiPerfTimer();
mesRes.bSuccess = false;
mesRes.strErrMsg = "调用失败";
try
{
hTimer.Start();
strStartTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ssfff");
string strUser = DataManage.StrValue(DataGroups.DataGroupMESCheckSfcParam, DataItemMESCheckSfcParam.User);
string strPassword = DataManage.StrValue(DataGroups.DataGroupMESCheckSfcParam, DataItemMESCheckSfcParam.Password);
int iTimeout = DataManage.IntValue(DataGroups.DataGroupMESCheckSfcParam, DataItemMESCheckSfcParam.TimeOut);
miCheckSFCStatusService.Credentials = new NetworkCredential(strUser, strPassword);
iTimeout = (iTimeout < 10 || iTimeout > 60000) ? 10000 : iTimeout;
miCheckSFCStatusService.Timeout = iTimeout;
changeStatusRequest.site = DataManage.StrValue(DataGroups.DataGroupMESCheckSfcParam, DataItemMESCheckSfcParam.site); //设备所在站点
changeStatusRequest.operation = DataManage.StrValue(DataGroups.DataGroupMESCheckSfcParam, DataItemMESCheckSfcParam.operation); //工位
changeStatusRequest.operationRevision = DataManage.StrValue(DataGroups.DataGroupMESCheckSfcParam, DataItemMESCheckSfcParam.operationRevision); //工位版本
changeStatusRequest.sfc = strSFC; //电芯号
miCheckSFCsta.ChangeSFCStatusRequest = changeStatusRequest;
miCheckSFCstatusRes = miCheckSFCStatusService.miCheckSFCstatus(miCheckSFCsta);
mesRes.miCheckResponse = miCheckSFCstatusRes;
mesRes.bSuccess = true;
}
catch (Exception ex)
{
mesRes.bSuccess = false;
mesRes.strErrMsg = ex.ToString();
}
strEndTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ssfff");
int iTime = (int)(hTimer.Duration * 1000);
MESLog.WriteMiCheckSfcStatusLog(miCheckSFCsta, mesRes, strStartTime, strEndTime, iTime);
return(mesRes);
}
public override void Process()
{
if (taskInfo.bTaskAlarm || MainModule.alarmManage.IsAlarm || IOManage.bEStop || !MainModule.formMain.bRunFlag || null == _plcDriver)
{
taskInfo.iTaskStep = MainModule.formMain.macHomeSta != MacHomeSta.Reseted ? 0 : taskInfo.iTaskStep;
taskInfo.bTaskAlarm = MainModule.formMain.bClrFlag ? false : taskInfo.bTaskAlarm;
taskInfo.bTaskFinish = false;
taskInfo.bTaskOnGoing = false;
MainModule.formMain.bRunFlag = false;
return;
}
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
switch (taskInfo.iTaskStep)
{
case 0:
if (MainModule.formMain.bRunFlag)
{
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
taskInfo.htTimer.Start();
taskInfo.iTaskStep = 1;
}
break;
case 1:
taskGroup.AddRunMessage("等待扫码开始...", OutputLevel.Trace);
taskInfo.iTaskStep = 10;
break;
case 10:
if (!_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue.Equals("100") || !_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue.Equals("100"))
{
break;
}
taskGroup.AddRunMessage("收到扫码触发信号，开始扫码...", OutputLevel.Trace);
taskInfo.iTaskStep = 21;
break;
case 21:
//开始读码
if (null == insideCodeReader || null == outsideCodeReader)
{
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = "未发现读码器";
taskInfo.iTaskStep = 501;
break;
}
insideCodeReader.RecvData = string.Empty;
outsideCodeReader.RecvData = string.Empty;
CodeReaderRes res1 = insideCodeReader.Read(); //以异步方式读取内线二维码
CodeReaderRes res2 = outsideCodeReader.Read(); //以异步方式读取外线二维码
if (res1 != CodeReaderRes.SUCCESS || res2 != CodeReaderRes.SUCCESS)
{
//读码命令发送失败
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = GetErrMsg(res1, res2);
taskInfo.iTaskStep = 501;
Program.formStart.formProductInfo.iScanNgCount++;
Program.formStart.ShowScanResult(false, 0, insideCodeReader.RecvData, outsideCodeReader.RecvData, strErr);
break;
}
taskGroup.AddRunMessage("读码命令发送成功，等待读码完成...", OutputLevel.Trace);
taskHiperTimer.Start();
taskInfo.iTaskStep = 22;
break;
case 22:
//等待读码完成
int iTimeout = 500;
if (DataManage.docData.dicDataGroup.ContainsKey(DataGroups.DataGroupSystem) &&
DataManage.docData.dicDataGroup[DataGroups.DataGroupSystem].dicDataItem.ContainsKey(DataItemSystem.等待读码完成时间))
{
iTimeout = DataManage.IntValue(DataGroups.DataGroupSystem, DataItemSystem.等待读码完成时间);
}
if (!string.IsNullOrEmpty(insideCodeReader.RecvData) && !string.IsNullOrEmpty(outsideCodeReader.RecvData))
{
if (insideCodeReader.RecvData.Contains("ERROR") || outsideCodeReader.RecvData.Contains("ERROR"))
{
//读码失败
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = "解码失败！";
taskInfo.iTaskStep = 501;
Program.formStart.formProductInfo.iScanNgCount++;
Program.formStart.ShowScanResult(false, (float)taskHiperTimer.Duration * 1000, insideCodeReader.RecvData, outsideCodeReader.RecvData, strErr);
break;
}
insideCodeReader.RecvData.Replace('\r', ' ');
insideCodeReader.RecvData.Replace('\n', ' ');
insideCodeReader.RecvData.Trim();
outsideCodeReader.RecvData.Replace('\r', ' ');
outsideCodeReader.RecvData.Replace('\n', ' ');
outsideCodeReader.RecvData.Trim();
taskInfo.iTaskStep = 31;
}
else if (taskHiperTimer.TimeUp((double)((double)iTimeout / 1000.0)))
{
//读码超时
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = "读码超时！";
taskInfo.iTaskStep = 501;
Program.formStart.formProductInfo.iScanNgCount++;
Program.formStart.ShowScanResult(false, (float)taskHiperTimer.Duration * 1000, insideCodeReader.RecvData, outsideCodeReader.RecvData, strErr);
}
break;
case 31:
//读码成功
taskGroup.AddRunMessage("读码成功: " + "<" + insideCodeReader.RecvData + "> <" + outsideCodeReader.RecvData + ">", OutputLevel.Trace);
_plcDriver.WriteData(PLC1.内线二维码, insideCodeReader.RecvData);
_plcDriver.WriteData(PLC1.外线二维码, outsideCodeReader.RecvData);
Program.formStart.formProductInfo.iScanOkCount++;
Program.formStart.ShowScanResult(true, (float)taskHiperTimer.Duration * 1000, insideCodeReader.RecvData, outsideCodeReader.RecvData, "");
if (!Program.formStart.bMesSwitch)
{
//MES屏蔽
_plcDriver.WriteData(PLC1.内线扫码触发, 200);
_plcDriver.WriteData(PLC1.外线扫码触发, 200);
taskInfo.iTaskStep = 601;
break;
}
taskGroup.AddRunMessage("开始进行电芯进站校验...", OutputLevel.Trace);
taskInfo.iTaskStep = 41;
break;
case 41:
//调用MES 进行电芯进站校验
MESRes mesRes1 = MainModule.formMain.mes.CheckSfcStatus(insideCodeReader.RecvData);
MESRes mesRes2 = MainModule.formMain.mes.CheckSfcStatus(outsideCodeReader.RecvData);
if (!mesRes1.bSuccess || !mesRes2.bSuccess)
{
//MES 调用失败
_plcDriver.WriteData(PLC1.内线扫码触发, 400);
_plcDriver.WriteData(PLC1.外线扫码触发, 400);
strErr = "MES 调用失败，请检查网络与MES设置！";
taskInfo.iTaskStep = 501;
break;
}
if ([email protected] != 0 || [email protected] != 0)
{
//电芯进站校验未通过
if ([email protected] != 0 && [email protected] != 0)
{
strErr = "内线与外线电芯进站校验均未通过！";
}
else if ([email protected] != 0)
{
strErr = "内线电芯进站校验未通过！";
}
else
{
strErr = "外线电芯进站校验未通过！";
}
_plcDriver.WriteData(PLC1.内线扫码触发, 400);
_plcDriver.WriteData(PLC1.外线扫码触发, 400);
taskInfo.iTaskStep = 501;
break;
}
//MES 调用成功，电芯进站校验通过
_plcDriver.WriteData(PLC1.内线扫码触发, 200);
_plcDriver.WriteData(PLC1.外线扫码触发, 200);
taskGroup.AddRunMessage("电芯进站校验通过！", OutputLevel.Trace);
taskInfo.iTaskStep = 51;
taskHiperTimer.Start();
break;
case 51:
if (!taskHiperTimer.TimeUp(0.5))
{
break;
}
taskInfo.iTaskStep = 601;
break;
#region Error 501-600
case 501: //致命异常，需重新开始
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.iTaskStep = 0;
_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue = "0";
_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
case 502: //一般异常，解除后按下开始可以继续
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.strTaskMes = "异常报警解除后，可以继续执行。";
taskInfo.iTaskStep = taskInfo.iTaskAlarmStep;
_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue = "0";
_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
#endregion
#region Success 601 - 999
case 601:
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = true;
taskInfo.bTaskAlarm = false;
taskInfo.iTaskStep = 0;
taskInfo.iTaskAlarmStep = 0;
_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue = "0";
_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue = "0";
taskGroup.AddRunMessage("正常终了。", OutputLevel.Trace);
break;
#endregion
default:
taskInfo.iTaskStep = 0;
taskInfo.bTaskAlarm = true;
break;
}
}
private void ThreadScan()
{
int iCount = 0;
System.Threading.Thread.Sleep(1000);
while (!MainModule.formMain.bExit)
{
System.Threading.Thread.Sleep(1000);
try
{
#region 掉线检测重连
if (!yamahaRCX340API.Connected) //取消自动重连
{
if (DataManage.CheckItemExist("System", "RXC340掉线重连次数"))
{
int iLimitTimes = DataManage.IntValue("System", "RXC340掉线重连次数");
if (_iTimes == iLimitTimes)
{
MainModule.alarmManage.InsertAlarm(AlarmKeys.ConnectAlarm1, "与机械手 YamahaRXC340 连接断开，请检查网络后在手动页面中手动重连！");
MainModule.AddRunMessage(">连接未成功。", OutputLevel.Warn);
_iTimes++;
continue;
}
else if (_iTimes > iLimitTimes)
{
continue;
}
}
ReConnectToRobot();
continue;
}
#endregion
#region 机械手信息获取
if (iCount % 2 == 0)
{
//2S
GetAlarmStatus();
//GetServoStatus();
GetCurrentPos();
}
if (iCount > 3)
{
//3S
//GetCurrentVel();
//GetCurrDist();
//iCount = 0;
}
//1S
GetInputStatus();
GetOutputStatus();
iCount++;
#endregion
}
catch (Exception)
{
}
}
}
/// <summary>
/// 电芯出站，向MES传输需求的参数值
/// </summary>
/// <param name="strSFC">Barcode</param>
/// <param name="sprayingInfo">清洗参数</param>
/// <returns></returns>
public MESRes DataCollectForSfcEx(string strSFC, SprayingInfo sprayingInfo)
{
string strStartTime = "";
string strEndTime = "";
HiPerfTimer hTimer = new HiPerfTimer();
MESRes mesRes = new MESRes();
try
{
hTimer.Start();
strStartTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ssfff");
string strUser = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.User);
string strPassword = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.Password);
int iTimeout = DataManage.IntValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.TimeOut);
machineIntegrationService.Credentials = new NetworkCredential(strUser, strPassword);
iTimeout = (iTimeout < 10 || iTimeout > 60000) ? 10000 : iTimeout;
machineIntegrationService.Timeout = iTimeout;
sfcDataCollectRequest.site = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.site);
sfcDataCollectRequest.user = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.user);
sfcDataCollectRequest.operation = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.operation);
sfcDataCollectRequest.operationRevision = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.operationRevision);;
sfcDataCollectRequest.resource = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.resource);
sfcDataCollectRequest.activityId = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.activityId);
sfcDataCollectRequest.dcGroup = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.dcGroup);;
sfcDataCollectRequest.dcGroupRevision = DataManage.StrValue(DataGroups.DataGroupMESDataCollectParam, DataItemMESDataCollectParam.dcGroupRevision);;
sfcDataCollectRequest.modeProcessSfc = ModeProcessSfc.MODE_PASS_SFC_POST_DC;
sfcDataCollectRequest.sfc = strSFC;
int index = 0;
int iArrayCount = 0;
foreach (DataItem item in DataManage.docData.dicDataGroup[DataGroups.DataGroupParametricDataArray].listDataItem)
{
iArrayCount++;
}
sfcDataCollectRequest.parametricDataArray = new machineIntegrationParametricData[iArrayCount];
foreach (DataItem item in DataManage.docData.dicDataGroup[DataGroups.DataGroupParametricDataArray].listDataItem)
{
sfcDataCollectRequest.parametricDataArray[index] = new machineIntegrationParametricData();
sfcDataCollectRequest.parametricDataArray[index].dataType = ParameterDataType.NUMBER;
sfcDataCollectRequest.parametricDataArray[index].name = item.strItemName;
sfcDataCollectRequest.parametricDataArray[index].value = item.objValue.ToString();
if (sfcDataCollectRequest.parametricDataArray[index].name.Equals("DXQXPRES"))
{
sfcDataCollectRequest.parametricDataArray[index].value = sprayingInfo.strSprayingPressure;
}
if (sfcDataCollectRequest.parametricDataArray[index].name.Equals("DXQXTIME"))
{
sfcDataCollectRequest.parametricDataArray[index].value = sprayingInfo.strSprayingTime;
}
if (sfcDataCollectRequest.parametricDataArray[index].name.Equals("DXQXGZYL"))
{
sfcDataCollectRequest.parametricDataArray[index].value = sprayingInfo.strDryingPressure;
}
if (sfcDataCollectRequest.parametricDataArray[index].name.Equals("DXQXCCYSJ"))
{
sfcDataCollectRequest.parametricDataArray[index].value = sprayingInfo.strBlowingResidualFluidTime;
}
if (sfcDataCollectRequest.parametricDataArray[index].name.Equals("DXQCGZSJ"))
{
sfcDataCollectRequest.parametricDataArray[index].value = sprayingInfo.strDryingTime;
}
if (sfcDataCollectRequest.parametricDataArray[index].name.Equals("DXQXYW"))
{
sfcDataCollectRequest.parametricDataArray[index].value = sprayingInfo.strOilTemp;
}
index++;
}
sfcDataCollectRequest.ncCodeArray = new nonConfirmCodeArray[1]; //?
sfcDataCollectRequest.sfc = strSFC;
dataCollect.SfcDcExRequest = sfcDataCollectRequest;
dataCollectForSfcExRes = machineIntegrationService.dataCollectForSfcEx(dataCollect);
mesRes.dataCollectResponse = dataCollectForSfcExRes;
mesRes.bSuccess = true;
//strArrayMsg[4] = [email protected](",", "，").Replace("\r\n", " ");
}
catch (Exception ex)
{
mesRes.bSuccess = false;
mesRes.strErrMsg = ex.ToString();
}
strEndTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ssfff");
int iTime = (int)(hTimer.Duration * 1000);
MESLog.WriteDataCollectForSfcExLog(dataCollect, mesRes, strStartTime, strEndTime, iTime);
return(mesRes);
}