public AirlossDetectModel QueryResultData(ref string reStr)
{
AirlossDetectModel model = new AirlossDetectModel();
model.DetectResult = DetectRe;
return(model);
}
private void buttonAirdetectBegin_Click(object sender, EventArgs e)
{
string reStr = "";
AirlossDetectModel m = airDetecter.QueryResultData(ref reStr);
if (m != null)
{
this.labelAirdetect.Text = string.Format("检测结果:{0},{1},{2}", m.DetectVal, m.UnitDesc, m.DetectResult);
}
}
public AirlossDetectModel QueryResultData(ref string reStr)
{
//模拟测试
//detectDataOK = true;
////D[1],序号
////D[2],组号
////D[3],DLY
////D[4],CHG
////D[5],BAL
////D[6],DET
////D[7],EXH
////D[8],检测值
////D[9],单位
////D[10],结果
//List<byte> testBuf = new List<byte>();
//string str = " 12";
//testBuf.AddRange(System.Text.UTF8Encoding.Default.GetBytes(str));//序号
//str = " 02";
//testBuf.AddRange(System.Text.UTF8Encoding.Default.GetBytes(str));//序号
//for (int i = 0; i < 5;i++ )
//{
// str = " 02";
// testBuf.AddRange(System.Text.UTF8Encoding.Default.GetBytes(str));//序号
//}
//str = "- 42.02";
//testBuf.AddRange(System.Text.UTF8Encoding.Default.GetBytes(str));//检测值
//str = " 00";
//testBuf.AddRange(System.Text.UTF8Encoding.Default.GetBytes(str));//单位
//str = " 05";
//testBuf.AddRange(System.Text.UTF8Encoding.Default.GetBytes(str)); //结果
//detectData = testBuf;
if (!detectDataOK)
{
reStr = "检测数据未接收完";
return(null);
}
if (detectData.Count() < 80)
{
reStr = "检测数据长度不足80字节,实际字节数：" + detectData.Count().ToString();
return(null);
}
try
{
AirlossDetectModel model = new AirlossDetectModel();
List <byte> unitBytes = new List <byte>();
List <byte> detectValBytes = new List <byte>();
List <byte> detectResultBytes = new List <byte>();
for (int i = 56; i < 64; i++)
{
detectValBytes.Add(detectData[i]);
}
for (int i = 64; i < 72; i++)
{
unitBytes.Add(detectData[i]);
}
for (int i = 72; i < 80; i++)
{
detectResultBytes.Add(detectData[i]);
}
string str = System.Text.Encoding.Default.GetString(detectValBytes.ToArray());
str = Regex.Replace(str, @"\s", "");
model.DetectVal = float.Parse(str);
str = System.Text.Encoding.Default.GetString(unitBytes.ToArray());
str = Regex.Replace(str, @"\s", "");
int unitVal = int.Parse(str);
str = System.Text.Encoding.Default.GetString(detectResultBytes.ToArray());
str = Regex.Replace(str, @"\s", "");
int detectResult = int.Parse(str);
if (unitVal < 0 || unitVal > 2)
{
reStr = "数据错误，单位值超出范围（0~2）";
return(null);
}
if (detectResult < 1 || detectResult > 7)
{
reStr = "数据错误，结果值超出范围（1~7）";
return(null);
}
string[] unitEnum = new string[3] {
"mL/min", "Pa", "mmH20"
};
string[] detectResultEnum = new string[8] {
"", "PNG", "+-NGP", "+NG", "-NG", "OK", "+0NG", "-0NG"
};
model.UnitDesc = unitEnum[unitVal];
model.DetectResult = detectResultEnum[detectResult];
return(model);
}
catch (Exception ex)
{
reStr = ex.ToString();
return(null);
}
// throw new NotImplementedException();
}
public override bool ExeBusiness(ref string reStr)
{
// int nodeStatus = 0; //状态机,0:初始化状态，1：有板进入，2：插头就绪，开始检测，3：检测完成,报警或放行，4：空板进入，放行
if (!NodeStatParse(ref reStr))
{
return(false);
}
if (!checkEnable)
{
return(true);
}
switch (currentTaskPhase)
{
case 1:
{
checkRetryCounter = 0;
db1ValsToSnd[1] = 1; //流程锁定
if (this.currentStat.Status == EnumNodeStatus.设备故障)
{
break;
}
this.currentStat.Status = EnumNodeStatus.设备使用中;
this.currentStat.ProductBarcode = "";
this.currentStat.StatDescribe = "设备使用中";
//开始读卡
if (!SysCfgModel.SimMode)
{
rfidUID = rfidRW.ReadUID();
}
else
{
rfidUID = SimRfidUID;
}
currentTaskDescribe = "开始读RFID";
if (!string.IsNullOrWhiteSpace(rfidUID))
{
db1ValsToSnd[0] = 0;
this.currentStat.StatDescribe = "RFID识别完成";
//根据绑定，查询条码，赋条码
OnlineProductsModel productBind = productBindBll.GetModelByrfid(rfidUID);
if (productBind == null)
{
db1ValsToSnd[0] = db1StatNG;
//this.currentTaskPhase = 5;
this.currentStat.StatDescribe = "未投产";
logRecorder.AddDebugLog(nodeName, "未投产，rfid:" + rfidUID);
checkEnable = false;
break;
}
//状态赋条码,
this.currentStat.ProductBarcode = productBind.productBarcode;
productBind.currentNode = this.nodeName;
productBindBll.Update(productBind);
BarcodeFillDB1(productBind.productBarcode, 2);
int reDetectQuery = ReDetectQuery(productBind.productBarcode);
if (0 == reDetectQuery)
{
db1ValsToSnd[0] = db1StatCheckOK;
checkEnable = false;
logRecorder.AddDebugLog(nodeName, string.Format("{0}本地已经存在检验记录,检验结果：OK", productBind.productBarcode));
break;
}
else if (1 == reDetectQuery)
{
db1ValsToSnd[0] = db1StatNG;
checkEnable = false;
logRecorder.AddDebugLog(nodeName, string.Format("{0}本地已经存在检验记录,检验结果：NG", productBind.productBarcode));
break;
}
//查询本地数据库，之前工位是否有不合格项，若有，下线
// if (LineMonitorPresenter.checkPreStation)
{
if (!PreDetectCheck(productBind.productBarcode))
{
db1ValsToSnd[0] = db1StatNG; //
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 在前面工位有检测NG项", productBind.productBarcode));
checkEnable = false;
break;
}
}
if (!LossCheck(productBind.productBarcode, ref reStr))
{
db1ValsToSnd[0] = db1StatNG; //
logRecorder.AddDebugLog(this.nodeName, string.Format("{0} 检测漏项,{1}", productBind.productBarcode, reStr));
checkEnable = false;
break;
}
}
else
{
if (db1ValsToSnd[0] != db1StatRfidFailed)
{
logRecorder.AddDebugLog(nodeName, "读RFID卡失败");
}
db1ValsToSnd[0] = db1StatRfidFailed;
this.currentStat.Status = EnumNodeStatus.无法识别;
this.currentStat.StatDescribe = "读RFID卡失败";
break;
}
//插头就绪
currentTaskDescribe = "等待插头就绪";
if (db2Vals[1] == 1)
{
//开始检测
currentTaskDescribe = "开始发送启动气密仪命令";
if (!airDetectRW.StartDetect(ref reStr))
{
//logRecorder.AddLog()
ThrowErrorStat("启动气密检测仪失败" + reStr, EnumNodeStatus.设备故障);
break;
}
this.currentStat.StatDescribe = "开始气密检测";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "开始检测");
currentTaskPhase++;
detectStartTime = DateTime.Now;
}
break;
}
case 3:
{
//查询检测结果，检测完成或超时
currentTaskDescribe = "开始查询气密结果";
AirlossDetectModel detectRe = null;
detectRe = airDetectRW.QueryResultData(ref reStr);
if (detectRe != null)
{
// int checkRe = 0; //0合格，1：不合格
if (detectRe.DetectResult == "OK")
{
//db1ValsToSnd[0] = db1StatCheckOK; //所有数据都上传之后再给放行信号
checkRe = 0;
}
else
{
checkRe = 1;
// db1ValsToSnd[0] = db1StatNG;
//检测不合格，下线
OutputRecord(this.currentStat.ProductBarcode);
}
//先存到本地数据库
checkCode = "";
if (checkRe > 0)
{
checkCode = this.detectCode;
}
else
{
checkCode = "";
}
currentTaskDescribe = "开始保存本地气密结果";
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, checkCode, detectRe.DetectVal.ToString(), 0))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
currentTaskPhase++;
}
else
{
TimeSpan timeElapse = System.DateTime.Now - detectStartTime;
if (timeElapse.TotalMilliseconds > detectTimeout)
{
detectStartTime = System.DateTime.Now;
logRecorder.AddDebugLog(this.nodeName, string.Format("检测超时,{0}毫秒,重新检测", detectTimeout));
currentStat.StatDescribe = string.Format("检测超时,重新检测");
if (checkRetryCounter < 2)
{
airDetectRW.StartDetect(ref reStr);
}
checkRetryCounter++;
}
if (checkRetryCounter > 2)
{
currentTaskDescribe = "气密超时，开始保存本地气密结果";
checkRe = 1; //超时
if (!MesDatalocalSave(this.currentStat.ProductBarcode, checkRe, checkCode, "0", 0))
{
logRecorder.AddLog(new LogModel(this.nodeName, "保存检测数据到本地数据库失败", EnumLoglevel.警告));
break;
}
db1ValsToSnd[0] = db1StatNG;
logRecorder.AddDebugLog(this.nodeName, string.Format("检测超时,{0}毫秒", detectTimeout));
currentStat.StatDescribe = string.Format("检测超时,{0}毫秒", detectTimeout);
currentTaskPhase++;
break;
}
}
break;
}
case 4:
{
string[] mesProcessSeq = new string[] { "RQ-Z8005", "RQ-Z8007" };
// string[] mesProcessSeq = new string[] {"MES投产位", "RQ-Z8005", "RQ-Z8007" };
//string[] mesProcessSeq = new string[] { this.mesNodeID};
currentTaskDescribe = "开始上传检测结果（气密2工位NG时才上传）";
if (this.nodeID == "2002")
{
//气密2,3要求合并，若当前为气密2，则检测NG时立即上传
if (1 == checkRe)
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
}
else
{
if (!UploadMesdata(true, this.currentStat.ProductBarcode, mesProcessSeq, ref reStr))
{
this.currentStat.StatDescribe = "上传MES失败";
logRecorder.AddDebugLog(this.nodeName, this.currentStat.StatDescribe);
break;
}
}
string checkReStr = "OK";
currentTaskDescribe = "放行";
if (checkRe == 1)
{
db1ValsToSnd[0] = db1StatNG;
checkReStr = "NG";
}
else
{
db1ValsToSnd[0] = db1StatCheckOK;
}
logRecorder.AddDebugLog(this.nodeName, this.currentStat.ProductBarcode + "检测完成," + checkReStr);
this.currentStat.StatDescribe = "气密检测完成," + checkReStr;
checkFinished = true;
currentTaskPhase++;
break;
}
case 5:
{
//流程结束
this.currentStat.StatDescribe = "流程完成";
currentTaskDescribe = "流程结束";
// this.currentTaskPhase++;
break;
}
}
return(true);
}
