public Opc.IdentifiedResult[] WriteTags(Opc.Da.ItemValue[] items)
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] responseIDTags = new Opc.Da.ItemValue[1];
var results = factory.WriteTags(items);
return results;
}
public void InitializeFrontTorqueRecipe([FromBody]PLCTorqueRequest req)
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[3];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = "[ShippingConveyor]Front_Line_Repairs.PSet_Request";
writeValues[0].Value = req.Pset;
writeValues[1] = new Opc.Da.ItemValue();
writeValues[1].ItemName = "[ShippingConveyor]Front_Line_Repairs.Torque_Count_Request";
writeValues[1].Value = req.TorqueCount;
writeValues[2] = new Opc.Da.ItemValue();
writeValues[2].ItemName = "[ShippingConveyor]Front_Line_Repairs.PF_Box_Request";
writeValues[2].Value = req.FocusBoxNum;
factory.WriteTags(writeValues);
}
public void EnableTearDownByFocusBox(int lineId, string focusBox)
{
ResetTorqueBox(lineId);
if (focusBox == "FB603")
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[2];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = frontPSetRequest;
writeValues[0].Value = 23;
writeValues[1] = new Opc.Da.ItemValue();
writeValues[1].ItemName = frontPFBoxRequest;
writeValues[1].Value = 603;
factory.WriteTags(writeValues);
}
else if (focusBox == "FB601")
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[2];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = rearPSetRequest;
writeValues[0].Value = 15;
writeValues[1] = new Opc.Da.ItemValue();
writeValues[1].ItemName = rearPFBoxRequest;
writeValues[1].Value = 601;
factory.WriteTags(writeValues);
}
else if (focusBox == "FB602")
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[2];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = rearPSetRequest;
writeValues[0].Value = 15;
writeValues[1] = new Opc.Da.ItemValue();
writeValues[1].ItemName = rearPFBoxRequest;
writeValues[1].Value = 602;
factory.WriteTags(writeValues);
}
}
public void ResetTorqueBox(int lineId)
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[1];
if (lineId == 1)
{
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = frontResetTorque;
writeValues[0].Value = 1;
}
else
{
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = rearResetTorque;
writeValues[0].Value = 1;
}
factory.WriteTags(writeValues);
}
public void InitializeRepairTester([FromBody]TestRepairRequirement req)
{
if (req.Group == "Front")
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[1];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = "[FrontRepairTester]RepairTester.BuildCode";
writeValues[0].Value = 0;
factory.WriteTags(writeValues);
PLCFactory factory2 = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues2 = new Opc.Da.ItemValue[1];
writeValues2[0] = new Opc.Da.ItemValue();
writeValues2[0].ItemName = "[FrontRepairTester]RepairTester.BuildCode";
writeValues2[0].Value = req.BuildCode;
factory2.WriteTags(writeValues2);
}
else
{
}
}
public void TorqueCompletePLCAck(int lineId)
{
if (lineId == 1)
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[3];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = frontTorquesCompleteAck;
writeValues[0].Value = 1;
factory.WriteTags(writeValues);
}
else
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[3];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = rearTorquesCompleteAck;
writeValues[0].Value = 1;
factory.WriteTags(writeValues);
}
}
public void EnableTorqueRecipe([FromBody]TorqueRepair trqRepair, int lineId)
{
var plcController = int.Parse(Regex.Match(trqRepair.ControllerName, @"\d+").Value);
ReworkDataContext db = new ReworkDataContext();
if (lineId == 1)
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[3];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = frontPSetRequest;
writeValues[0].Value = trqRepair.Pset;
writeValues[1] = new Opc.Da.ItemValue();
writeValues[1].ItemName = frontTorqueRequest;
writeValues[1].Value = trqRepair.TorquesRequired;
writeValues[2] = new Opc.Da.ItemValue();
writeValues[2].ItemName = frontPFBoxRequest;
writeValues[2].Value = plcController;
factory.WriteTags(writeValues);
}
else
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[3];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = rearPSetRequest;
writeValues[0].Value = trqRepair.Pset;
writeValues[1] = new Opc.Da.ItemValue();
writeValues[1].ItemName = rearTorqueRequest;
writeValues[1].Value = trqRepair.TorquesRequired;
writeValues[2] = new Opc.Da.ItemValue();
writeValues[2].ItemName = rearPFBoxRequest;
writeValues[2].Value = plcController;
factory.WriteTags(writeValues);
}
}
public async Task<List<TestRepairRequirement>> InitializeRepairTester([FromBody]List<TestRepairRequirement> req, int lineId, int testerMode, int testId)
{
PLCWrapper plc = new PLCWrapper(opcURL);
CancellationTokenSource cts = new CancellationTokenSource();
var timeout = 1000000;
var requestedTest = req.Where(r => r.TestId == testId).FirstOrDefault();
if (lineId == 1) //front line
{
if (requestedTest != null)
{
//if RU OR tester mode is in RT/RU InTouch Mode
if (((requestedTest.BuildCode & (int)Math.Pow(2, 17)) == Math.Pow(2, 17)) || testerMode == 2)
{
if (requestedTest.TestId == 3) //FAM Tester
{
Tester inTouchFamTester = new InTouchTester(opcRUURL, frtRepairFamTesterTopic);
inTouchFamTester.ResetTester();
Tester inTouchRepairTester = new InTouchTester(opcRUURL, frtRepairTesterTopic);
inTouchRepairTester.ResetTester();
await Task.Delay(2000);
inTouchFamTester.InitializeTester(requestedTest.JobId, requestedTest.PalletId, requestedTest.BuildCode, requestedTest.BuildCode);
var result = await inTouchFamTester.WaitForResponse(requestedTest);
requestedTest = result;
}
else if (requestedTest.TestId == 1 || requestedTest.TestId == 2)
{
//check if fam is done
if (req.Where(r => r.TestId == 3).Any())
{
var famTest = req.Where(r => r.TestId == 3).FirstOrDefault();
if (!famTest.Repaired)
throw new HttpResponseException(
HttpErrorResponse.GetHttpErrorResponse(
HttpStatusCode.RequestTimeout, "FAM Test Required", string.Format("FAM Test Required")));
}
var drv = req.Where(r => r.TestId == 1).FirstOrDefault();
var pas = req.Where(r => r.TestId == 2).FirstOrDefault();
if (drv != null && pas != null)
{
Tester inTouchTester = new InTouchTester(opcRUURL, frtRepairTesterTopic);
inTouchTester.ResetTester();
await Task.Delay(2000);
inTouchTester.InitializeTester(requestedTest.JobId, requestedTest.PalletId, drv.BuildCode, pas.BuildCode);
var result = await inTouchTester.WaitForResponse(requestedTest);
if (result.Repaired)
{
var allfrtTest = req.Where(r => r.TestId == 1 || r.TestId == 2).ToList();
foreach (var t in allfrtTest)
{
t.Repaired = true;
t.Dtm = DateTime.Now;
t.TestResult = new TestRepairResult {
TestResult = 1,
TestStatus = 1,
TestResultDetails = new List<TestRepairResultDetail>()
};
}
Tester inTouchFamTester = new InTouchTester(opcRUURL, frtRepairFamTesterTopic);
inTouchFamTester.ResetTester();
}
}
}
}
else //RT LEGACY CODE
{
#region RT Tester Legacy Code
Opc.Da.ItemValue[] writeValues2 = new Opc.Da.ItemValue[1];
writeValues2[0] = new Opc.Da.ItemValue();
writeValues2[0].ItemName = frontRepairTesterBuildCode;
writeValues2[0].Value = requestedTest.BuildCode;
plc.WriteTags(writeValues2);
PLCFactory waitFactory = new PLCFactory(opcURL);
Opc.Da.Item[] tags = new Opc.Da.Item[1];
tags[0] = new Opc.Da.Item();
tags[0].ItemName = frontRepairTesterDataReady;
var task = waitFactory.WaitReadTags(tags, cts.Token);
if (await Task.WhenAny(task, Task.Delay(timeout, cts.Token)) == task)
{
var result = await task;
if (result.Status == 1)
{
//Read Result and Status Tags
Opc.Da.Item[] readResultTags = new Opc.Da.Item[2];
readResultTags[0] = new Opc.Da.Item();
readResultTags[0].ItemName = frontRepairTesterResult;
readResultTags[1] = new Opc.Da.Item();
readResultTags[1].ItemName = frontRepairTesterStatus;
var results = plc.ReadTags(readResultTags);
int testResult = Convert.ToInt32(results[0].Value.ToString());
int testStatus = Convert.ToInt32(results[1].Value.ToString());
//passed
if (testResult == testStatus)
requestedTest.Repaired = true;
else
requestedTest.Repaired = false;
requestedTest.TestResult = new TestRepairResult
{
TestResult = testResult,
TestStatus = testStatus,
TestResultDetails = GetTestRepairResult(requestedTest, testResult, testStatus),
};
//Ack PLC
Opc.Da.Item[] requestIDTags = new Opc.Da.Item[1];
requestIDTags[0] = new Opc.Da.Item();
requestIDTags[0].ItemName = frontRepairTesterRequestID;
var requestIDTagsResults = plc.ReadTags(requestIDTags);
var requestIDTagsResult = Convert.ToInt32(requestIDTagsResults[0].Value.ToString());
Opc.Da.ItemValue[] responseIDTags = new Opc.Da.ItemValue[1];
responseIDTags[0] = new Opc.Da.ItemValue();
responseIDTags[0].ItemName = frontRepairTesterResponseID;
responseIDTags[0].Value = requestIDTagsResult;
plc.WriteTags(responseIDTags);
return req;
}
else
{
throw new HttpResponseException(
HttpErrorResponse.GetHttpErrorResponse(
HttpStatusCode.BadRequest, "Error", string.Format("Error Has Occured")));
}
}
else
{
throw new HttpResponseException(
HttpErrorResponse.GetHttpErrorResponse(
HttpStatusCode.RequestTimeout, "Request Timeout", string.Format("Timeout Has Occured")));
}
#endregion
}
}
return req;
}
else
{
if (requestedTest != null)
{
//if RU OR tester mode is in RT/RU InTouch Mode
if (((requestedTest.BuildCode & (int)Math.Pow(2, 14)) == Math.Pow(2, 14)) || testerMode == 2)
{
#region RU Tester
if (requestedTest.TestId == 3 || requestedTest.TestId == 4)
{
Tester inTouchTester = new InTouchTester(opcRUURL, rearRepairTesterTopic);
inTouchTester.ResetTester();
await Task.Delay(4000);
if (requestedTest.TestId == 3) //2nd row recipe
inTouchTester.InitializeTester(requestedTest.JobId, requestedTest.PalletId, requestedTest.BuildCode, 0);
else if (requestedTest.TestId == 4) //3rd row recipe
inTouchTester.InitializeTester(requestedTest.JobId, requestedTest.PalletId, 0, requestedTest.BuildCode);
var result = await inTouchTester.WaitForResponse(requestedTest);
requestedTest = result;
}
#endregion
}
else
{
#region RT Tester Legacy Code
Opc.Da.ItemValue[] writeValues2 = new Opc.Da.ItemValue[1];
writeValues2[0] = new Opc.Da.ItemValue();
writeValues2[0].ItemName = rearRepairTesterBuildCode;
writeValues2[0].Value = requestedTest.BuildCode;
plc.WriteTags(writeValues2);
PLCFactory waitFactory = new PLCFactory(opcURL);
Opc.Da.Item[] tags = new Opc.Da.Item[1];
tags[0] = new Opc.Da.Item();
tags[0].ItemName = rearRepairTesterDataReady;
var task = waitFactory.WaitReadTags(tags, cts.Token);
if (await Task.WhenAny(task, Task.Delay(timeout, cts.Token)) == task)
{
var result = await task;
if (result.Status == 1)
{
//Read Result and Status Tags
Opc.Da.Item[] readResultTags = new Opc.Da.Item[2];
readResultTags[0] = new Opc.Da.Item();
readResultTags[0].ItemName = rearRepairTesterResult;
readResultTags[1] = new Opc.Da.Item();
readResultTags[1].ItemName = rearRepairTesterStatus;
var results = plc.ReadTags(readResultTags);
int testResult = Convert.ToInt32(results[0].Value.ToString());
int testStatus = Convert.ToInt32(results[1].Value.ToString());
//passed
if (testResult == testStatus)
requestedTest.Repaired = true;
else
requestedTest.Repaired = false;
requestedTest.TestResult = new TestRepairResult
{
TestId = requestedTest.TestId,
TestResult = testResult,
TestStatus = testStatus,
TestResultDetails = GetTestRepairResult(requestedTest, testResult, testStatus),
};
await Task.Delay(2000);
//Ack PLC
Opc.Da.Item[] requestIDTags = new Opc.Da.Item[1];
requestIDTags[0] = new Opc.Da.Item();
requestIDTags[0].ItemName = rearRepairTesterRequestID;
var requestIDTagsResults = plc.ReadTags(requestIDTags);
var requestIDTagsResult = Convert.ToInt32(requestIDTagsResults[0].Value.ToString());
Opc.Da.ItemValue[] responseIDTags = new Opc.Da.ItemValue[1];
responseIDTags[0] = new Opc.Da.ItemValue();
responseIDTags[0].ItemName = rearRepairTesterRespondID;
responseIDTags[0].Value = requestIDTagsResult;
plc.WriteTags(responseIDTags);
return req;
}
else
{
throw new HttpResponseException(
HttpErrorResponse.GetHttpErrorResponse(
HttpStatusCode.BadRequest, "Error", string.Format("Error Has Occured")));
}
}
else
{
throw new HttpResponseException(
HttpErrorResponse.GetHttpErrorResponse(
HttpStatusCode.RequestTimeout, "Request Timeout", string.Format("Timeout Has Occured")));
}
#endregion
}
}
return req;
}
}
public void InitializeRepairTest([FromBody]TestRepairRequirement req, string tag)
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[1];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = tag;
writeValues[0].Value = 0;
factory.WriteTags(writeValues);
PLCFactory factory2 = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues2 = new Opc.Da.ItemValue[1];
writeValues2[0] = new Opc.Da.ItemValue();
writeValues2[0].ItemName = tag;
writeValues2[0].Value = req.BuildCode;
factory2.WriteTags(writeValues2);
}
public async Task<PLCWaitResult> WaitPLCTag(string tag)
{
PLCFactory factory = new PLCFactory(opcURL);
CancellationTokenSource cts = new CancellationTokenSource();
var timeout = 1000000;
Opc.Da.Item[] tags = new Opc.Da.Item[1];
tags[0] = new Opc.Da.Item();
tags[0].ItemName = tag;
var task = factory.WaitReadTags(tags, cts.Token);
if (await Task.WhenAny(task, Task.Delay(timeout, cts.Token)) == task)
{
var result = await task;
return result;
}
else
{
return new PLCWaitResult
{
Status = -1,
Message = "Timeout has occured"
};
}
}
public PLCResult ReadPLCTag(string tag)
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.Item[] tags = new Opc.Da.Item[1];
tags[0] = new Opc.Da.Item();
tags[0].ItemName = tag;
var results = factory.ReadTags(tags);
var result = Convert.ToInt32(results[0].Value.ToString());
return new PLCResult
{
Value = result
};
}
public void WritePLCTag(PLCItem item)
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[1];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = item.TagName;
writeValues[0].Value = item.TagValue;
factory.WriteTags(writeValues);
}
public void RepairTestMESComplete(string readtag, string writetag)
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.Item[] tags = new Opc.Da.Item[1];
tags[0] = new Opc.Da.Item();
tags[0].ItemName = readtag;
var results = factory.ReadTags(tags);
var result = Convert.ToInt32(results[0].Value.ToString());
PLCFactory factory2 = new PLCFactory(opcURL);
Opc.Da.ItemValue[] writeValues = new Opc.Da.ItemValue[1];
writeValues[0] = new Opc.Da.ItemValue();
writeValues[0].ItemName = writetag;
writeValues[0].Value = result;
factory2.WriteTags(writeValues);
}
public Opc.Da.ItemValueResult[] ReadTags(Opc.Da.Item[] items)
{
PLCFactory factory = new PLCFactory(opcURL);
var results = factory.ReadTags(items);
return results;
}
public int Test()
{
PLCFactory factory = new PLCFactory(opcURL);
Opc.Da.Item[] tags = new Opc.Da.Item[1];
tags[0] = new Opc.Da.Item();
tags[0].ItemName = "[FrontRepairTester]RepairTester.BuildCode";
var results = factory.ReadTags(tags);
var result = Convert.ToInt32(results[0].Value.ToString());
return result;
}
