async void Scan(object sender, PLCEventArgs e)
{
logger.Info("启动扫描二维码");
await Task.Delay(2 * 1000);
My.PLC.Set(e.Index, 12);//扫码器扫码完成
logger.Info("B{0}.12:扫码器扫码完成", e.Index);
}
async void PrintQRCode(object sender, PLCEventArgs e)
{
logger.Info("启动打印二维码");
Print();
await Task.Delay(60 * 1000);
My.PLC.Set(e.Index, 12);//打印二维码完成
logger.Info("B{0}.12:打印二维码完成", e.Index);
}
void AssembleRead(object sender, PLCEventArgs e)
{
var data = My.RFIDs[e.Site].Read();
if (data == null)
{
logger.Warn("{0}:RFID读取失败（装配台请求读）", Enum.GetName(typeof(EnumPSite), e.Site));
return;
}
My.PLC.Set(e.Index, 1);//读取成功
logger.Info("B{0}.1:RFID读取成功（装配台请求读）", e.Index);
for (int i = 4; i < 9; i++)
{
My.PLC.Clear(e.Index, i);
}
My.PLC.Set(e.Index, Work_PLC.WpBitDict[data.Workpiece]);//工件类型
logger.Info("B{0}.{1}:设置工件类型（装配台请求读），物料类型{2}", e.Index, Work_PLC.WpBitDict[data.Workpiece], Enum.GetName(typeof(EnumWorkpiece), data.Workpiece));
if (data.IsRough || data.IsFake)
{
My.PLC.Set(e.Index, 3);//工件不符合当前工位
logger.Info("B{0}.3:工件不符合当前工位（装配台请求读）", e.Index);
SimulationZD(data, e.Site);
}
else if (data.Assemble == EnumAssemble.Wanted && data.Clean == EnumClean.Wanted)
{
My.PLC.Set(10, 0); //装配
My.PLC.Set(10, 1); //清洗
My.PLC.Set(e.Index, 2); //工件符合当前工位
logger.Info("B{0}.2:装配、清洗，工件符合当前工位（装配台请求读）", e.Index);
SimulationDS(data, e.Site);
}
else if (data.Assemble == EnumAssemble.Unwanted && data.Clean == EnumClean.Wanted)
{
My.PLC.Clear(10, 0); //不装配
My.PLC.Set(10, 1); //清洗
My.PLC.Set(e.Index, 2); //工件符合当前工位
logger.Info("B{0}.2:不装配、清洗，工件符合当前工位（装配台请求读）", e.Index);
SimulationDS(data, e.Site);
}
else if (data.Assemble == EnumAssemble.Wanted && data.Clean == EnumClean.Unwanted)
{
My.PLC.Set(10, 0); //装配
My.PLC.Clear(10, 1); //不清洗
My.PLC.Set(e.Index, 2); //工件符合当前工位
logger.Info("B{0}.2:装配、不清洗，工件符合当前工位（装配台请求读）", e.Index);
SimulationDS(data, e.Site);
}
else
{
My.PLC.Clear(10, 0); //不装配
My.PLC.Clear(10, 1); //不清洗
My.PLC.Set(e.Index, 3); //工件不符合当前工位
logger.Info("B{0}.3:不装配、不清洗，工件不符合当前工位（装配台请求读）", e.Index);
SimulationZD(data, e.Site);
}
}
void RequestIn(object sender, PLCEventArgs e)
{
logger.Info("通知WMS请求入库");
if (UpWait().IsOK)
{
logger.Info("WMS接收入库通知成功");
}
else
{
logger.Warn("WMS接收入库通知失败，重新发起 请求入库B11.2");
}
}
void PermitOut(object sender, PLCEventArgs e)
{
logger.Info("调用出库皮带线");
if (SpinOut().IsOK)
{
RFID.RFIDData data = null;
My.Work_Vision.DataQueue.TryPeek(out data);
My.Work_Simulation.Send(new CKX(data, CKX.EnumActionType.出库检测位转移物料至定位台1));
logger.Info("调用出库皮带线成功");
}
else
{
logger.Warn("出库皮带线调用失败，重新发起 请求出库B11.0");
}
}
void ProcessWriteFailure(object sender, PLCEventArgs e)
{
var data = My.RFIDs[e.Site].Read();
if (data == null)
{
logger.Warn("{0}:RFID读取失败（加工请求写入失败）", Enum.GetName(typeof(EnumPSite), e.Site));
return;
}
data.SetProcessResult(EnumPResult.Failed);
My.RFIDs[e.Site].Write(data);
My.PLC.Set(e.Index, 12);//RFID写入完成
logger.Info("B{0}.12:RFID写入完成（加工请求写入失败）", e.Index);
SimulationZD(data, e.Site);
}
void AssembleWriteFailure(object sender, PLCEventArgs e)
{
var data = My.RFIDs[e.Site].Read();
if (data == null)
{
logger.Warn("{0}:RFID读取失败（装配台请求写入装配、清洗失败）", Enum.GetName(typeof(EnumPSite), e.Site));
return;
}
if (data.Assemble == EnumAssemble.Wanted)
{
data.Assemble = EnumAssemble.Failed;
}
if (data.Clean == EnumClean.Wanted)
{
data.Clean = EnumClean.Failed;
}
My.RFIDs[e.Site].Write(data);
My.PLC.Set(e.Index, 12);//写入完成
logger.Info("B{0}.12:RFID写入完成（装配台请求写入装配、清洗失败）", e.Index);
SimulationZD(data, e.Site);
}
void AlignmentRead(object sender, PLCEventArgs e)
{
var data = My.RFIDs[e.Site].Read();
if (data == null)
{
logger.Warn("{0}:RFID读取失败（定位台请求读）", Enum.GetName(typeof(EnumPSite), e.Site));
return;
}
My.PLC.Set(e.Index, 1);//读取成功
logger.Info("B{0}.1:RFID读取成功（定位台请求读）", e.Index);
if (data.Assemble == EnumAssemble.Wanted || data.IsRough || data.IsFake)
{
My.PLC.Set(e.Index, 4);//非入库料盘
logger.Info("B{0}.4:非入库料盘（定位台请求读）", e.Index);
SimulationZD(data, e.Site);
}
else
{
My.PLC.Set(e.Index, data.Workpiece == EnumWorkpiece.E ? 3 : 2);//入库料盘
logger.Info("B{0}.{1}:入库料盘（定位台请求读），物料类型{2}", e.Index, data.Workpiece == EnumWorkpiece.E ? 3 : 2, Enum.GetName(typeof(EnumWorkpiece), data.Workpiece));
SimulationDS(data, e.Site);
}
}
public void Photograph(object sender, PLCEventArgs e)
{
try
{
if (!tcpClient.Connected)
{
My.Work_PLC.Photograph -= Photograph;
ClientConnectAsync();
throw new Exception("出库视觉相机连接失败，正在尝试重连");
}
if (DataQueue.Count < 1)
{
logger.Error("出库口无RFID信息记录，无法进行比对");
logger.Error("请手动将料盘放回出库口RFID读写位，并使用故障恢复里的<获取RFID信息>与<请求出库>的功能");
return;
}
byte[] buffer = new byte[16];
tcpClient.Client.Send(Encoding.UTF8.GetBytes("1"));
tcpClient.ReceiveTimeout = 10 * 1000;
tcpClient.Client.Receive(buffer);
var text = Encoding.UTF8.GetString(buffer);
My.PLC.Set(e.Index, 1);//拍照完成
logger.Info("B{0}.1:拍照完成", e.Index);
logger.Info("Vision数据:{0}|{1}", VisionDict.ContainsKey(text) ? VisionDict[text] : string.Empty, text);
RFIDData data;
if (!DataQueue.TryDequeue(out data))
{
throw new Exception("获取RFID数据失败");
}
logger.Info(data);
#region PLC
switch (data.Workpiece)
{
case EnumWorkpiece.A:
if (data.IsRough && text == AR)
{
My.PLC.Set(e.Index, 2); //工件匹配
logger.Info("B{0}.2:工件匹配", e.Index);
}
else if (!data.IsRough && text == AS)
{
My.PLC.Set(e.Index, 2); //工件匹配
logger.Info("B{0}.2:工件匹配", e.Index);
}
else
{
My.PLC.Set(e.Index, 3); //工件不匹配
logger.Info("B{0}.3:工件不匹配", e.Index);
}
break;
case EnumWorkpiece.B:
if (data.IsRough && text == BR)
{
My.PLC.Set(e.Index, 2); //工件匹配
logger.Info("B{0}.2:工件匹配", e.Index);
}
else if (!data.IsRough && text == BS)
{
My.PLC.Set(e.Index, 2); //工件匹配
logger.Info("B{0}.2:工件匹配", e.Index);
}
else
{
My.PLC.Set(e.Index, 3); //工件不匹配
logger.Info("B{0}.3:工件不匹配", e.Index);
}
break;
case EnumWorkpiece.C:
if (data.IsRough && text == CR)
{
My.PLC.Set(e.Index, 2); //工件匹配
logger.Info("B{0}.2:工件匹配", e.Index);
}
else if (!data.IsRough && text == CS)
{
My.PLC.Set(e.Index, 2); //工件匹配
logger.Info("B{0}.2:工件匹配", e.Index);
}
else
{
My.PLC.Set(e.Index, 3); //工件不匹配
logger.Info("B{0}.3:工件不匹配", e.Index);
}
break;
case EnumWorkpiece.D:
if (data.IsRough && text == DR)
{
My.PLC.Set(e.Index, 2); //工件匹配
logger.Info("B{0}.2:工件匹配", e.Index);
}
else if (!data.IsRough && text == DS)
{
My.PLC.Set(e.Index, 2); //工件匹配
logger.Info("B{0}.2:工件匹配", e.Index);
}
else
{
My.PLC.Set(e.Index, 3); //工件不匹配
logger.Info("B{0}.3:工件不匹配", e.Index);
}
break;
case EnumWorkpiece.E:
My.PLC.Set(e.Index, 2); //工件匹配
logger.Info("B{0}.2:工件匹配", e.Index);
break;
default:
My.PLC.Set(e.Index, 3); //工件不匹配
logger.Info("B{0}.3:工件不匹配", e.Index);
break;
}
#endregion
}
catch (Exception ex)
{
logger.Error("出库相机拍照失败");
logger.Error(ex.Message);
}
}
void ProcessRead(object sender, PLCEventArgs e)
{
var data = My.RFIDs[e.Site].Read();
if (data == null)
{
logger.Warn("{0}:RFID读取失败（加工请求读）", Enum.GetName(typeof(EnumPSite), e.Site));
return;
}
My.PLC.Set(e.Index, 1);//读取成功
logger.Info("B{0}.1:RFID读取成功（加工请求读）", e.Index);
for (int i = 4; i < 9; i++)
{
My.PLC.Clear(e.Index, i);
}
if (data.Workpiece == EnumWorkpiece.D && data.IsFake)
{
My.PLC.Set(e.Index, 9);//D1设置为B5.9——D半成品
logger.Info("B{0}.{1}:设置工件类型（加工请求读），物料类型{2}", e.Index, 9, "D半成品");
}
else
{
My.PLC.Set(e.Index, Work_PLC.WpBitDict[data.Workpiece]);//工件类型
logger.Info("B{0}.{1}:设置工件类型（加工请求读），物料类型{2}", e.Index, Work_PLC.WpBitDict[data.Workpiece], Enum.GetName(typeof(EnumWorkpiece), data.Workpiece));
}
if (data.GetProcessSite() == e.Site)
{
#region GCode
if (false)//关闭G代码下发
{
var dict = GCodeFile.Dict[e.Site];
var mt = My.MachineTools[e.Site];
var file = GCodeFile.EnumFile.联调试验程序;
if (!data.IsFake)
{
switch (data.Workpiece)
{
case EnumWorkpiece.A:
file = GCodeFile.EnumFile.加工A料程序;
break;
case EnumWorkpiece.B:
file = GCodeFile.EnumFile.加工B料程序;
break;
case EnumWorkpiece.C:
file = GCodeFile.EnumFile.加工C料程序;
break;
default:
break;
}
}
if (!mt.HNC_NetFileSend(dict[file], "O999"))
{
throw new ArgumentException("G代码下发失败，请检查后重试！");
}
}
#endregion
My.PLC.Set(e.Index, 2);//工件符合当前工位
logger.Info("B{0}.2:工件符合当前工位（加工请求读）", e.Index);
SimulationDS(data, e.Site);
}
else
{
My.PLC.Set(e.Index, 3);//工件不符合当前工位
logger.Info("B{0}.3:工件不符合当前工位（加工请求读）", e.Index);
SimulationZD(data, e.Site);
}
}