private void processSliceData(SliceDataStorage storage)
{
if (config.continuousSpiralOuterPerimeter)
{
config.numberOfTopLayers = 0;
config.infillPercent = 0;
}
MultiVolumes.RemoveVolumesIntersections(storage.volumes);
MultiVolumes.OverlapMultipleVolumesSlightly(storage.volumes, config.multiVolumeOverlapPercent);
#if False
LayerPart.dumpLayerparts(storage, "output.html");
#endif
int totalLayers = storage.volumes[0].layers.Count;
#if DEBUG
for (int volumeIndex = 1; volumeIndex < storage.volumes.Count; volumeIndex++)
{
if (totalLayers != storage.volumes[volumeIndex].layers.Count)
{
throw new Exception("All the valumes must have the same number of layers (they just can have empty layers).");
}
}
#endif
for (int layerIndex = 0; layerIndex < totalLayers; layerIndex++)
{
for (int volumeIndex = 0; volumeIndex < storage.volumes.Count; volumeIndex++)
{
if (MatterSlice.Canceled)
{
return;
}
int insetCount = config.numberOfPerimeters;
if (config.continuousSpiralOuterPerimeter && (int)(layerIndex) < config.numberOfBottomLayers && layerIndex % 2 == 1)
{
//Add extra insets every 2 layers when spiralizing, this makes bottoms of cups watertight.
insetCount += 5;
}
SliceLayer layer = storage.volumes[volumeIndex].layers[layerIndex];
int extrusionWidth = config.extrusionWidth_um;
if (layerIndex == 0)
{
extrusionWidth = config.firstLayerExtrusionWidth_um;
}
Inset.generateInsets(layer, extrusionWidth, insetCount);
}
LogOutput.Log("Creating Insets {0}/{1}\n".FormatWith(layerIndex + 1, totalLayers));
}
if (config.wipeShieldDistanceFromShapes_um > 0)
{
CreateWipeShields(storage, totalLayers);
}
LogOutput.Log("Generated inset in {0:0.0}s\n".FormatWith(timeKeeper.Elapsed.Seconds));
timeKeeper.Restart();
for (int layerIndex = 0; layerIndex < totalLayers; layerIndex++)
{
if (MatterSlice.Canceled)
{
return;
}
//Only generate bottom and top layers and infill for the first X layers when spiralize is choosen.
if (!config.continuousSpiralOuterPerimeter || (int)(layerIndex) < config.numberOfBottomLayers)
{
for (int volumeIndex = 0; volumeIndex < storage.volumes.Count; volumeIndex++)
{
int extrusionWidth = config.extrusionWidth_um;
if (layerIndex == 0)
{
extrusionWidth = config.firstLayerExtrusionWidth_um;
}
TopsAndBottoms.GenerateTopAndBottom(layerIndex, storage.volumes[volumeIndex], extrusionWidth, config.numberOfBottomLayers, config.numberOfTopLayers);
}
}
LogOutput.Log("Creating Top & Bottom Layers {0}/{1}\n".FormatWith(layerIndex + 1, totalLayers));
}
LogOutput.Log("Generated top bottom layers in {0:0.0}s\n".FormatWith(timeKeeper.Elapsed.Seconds));
timeKeeper.Restart();
if (config.wipeTowerSize_um > 0)
{
Polygon p = new Polygon();
storage.wipeTower.Add(p);
p.Add(new IntPoint(storage.modelMin.x - 3000, storage.modelMax.y + 3000));
p.Add(new IntPoint(storage.modelMin.x - 3000, storage.modelMax.y + 3000 + config.wipeTowerSize_um));
p.Add(new IntPoint(storage.modelMin.x - 3000 - config.wipeTowerSize_um, storage.modelMax.y + 3000 + config.wipeTowerSize_um));
p.Add(new IntPoint(storage.modelMin.x - 3000 - config.wipeTowerSize_um, storage.modelMax.y + 3000));
storage.wipePoint = new IntPoint(storage.modelMin.x - 3000 - config.wipeTowerSize_um / 2, storage.modelMax.y + 3000 + config.wipeTowerSize_um / 2);
}
if (config.enableRaft)
{
Raft.GenerateRaftOutlines(storage, config.raftExtraDistanceAroundPart_um, config);
Skirt.generateSkirt(storage,
config.skirtDistance_um + config.raftBaseLineSpacing_um,
config.raftBaseLineSpacing_um,
config.numberOfSkirtLoops,
config.skirtMinLength_um,
config.raftBaseThickness_um, config);
}
else
{
Skirt.generateSkirt(storage,
config.skirtDistance_um,
config.firstLayerExtrusionWidth_um,
config.numberOfSkirtLoops,
config.skirtMinLength_um,
config.firstLayerThickness_um, config);
}
}
private void writeGCode(SliceDataStorage storage)
{
gcode.WriteComment("filamentDiameter = {0}".FormatWith(config.filamentDiameter));
gcode.WriteComment("extrusionWidth = {0}".FormatWith(config.extrusionWidth));
gcode.WriteComment("firstLayerExtrusionWidth = {0}".FormatWith(config.firstLayerExtrusionWidth));
gcode.WriteComment("layerThickness = {0}".FormatWith(config.layerThickness));
gcode.WriteComment("firstLayerThickness = {0}".FormatWith(config.firstLayerThickness));
if (fileNumber == 1)
{
if (gcode.GetOutputType() == ConfigConstants.OUTPUT_TYPE.ULTIGCODE)
{
gcode.WriteComment("TYPE:UltiGCode");
gcode.WriteComment("TIME:<__TIME__>");
gcode.WriteComment("MATERIAL:<FILAMENT>");
gcode.WriteComment("MATERIAL2:<FILAMEN2>");
}
gcode.WriteCode(config.startCode);
if (gcode.GetOutputType() == ConfigConstants.OUTPUT_TYPE.BFB)
{
gcode.WriteComment("enable auto-retraction");
gcode.WriteLine("M227 S{0} P{1}".FormatWith(config.retractionOnTravel * 2560, config.retractionOnTravel * 2560));
}
}
else
{
gcode.WriteFanCommand(0);
gcode.ResetExtrusionValue();
gcode.WriteRetraction();
gcode.setZ(maxObjectHeight + 5000);
gcode.WriteMove(gcode.GetPositionXY(), config.travelSpeed, 0);
gcode.WriteMove(new IntPoint(storage.modelMin.x, storage.modelMin.y), config.travelSpeed, 0);
}
fileNumber++;
int totalLayers = storage.volumes[0].layers.Count;
// let's remove any of the layers on top that are empty
{
for (int layerIndex = totalLayers - 1; layerIndex >= 0; layerIndex--)
{
bool layerHasData = false;
foreach (SliceVolumeStorage currentVolume in storage.volumes)
{
SliceLayer currentLayer = currentVolume.layers[layerIndex];
for (int partIndex = 0; partIndex < currentVolume.layers[layerIndex].parts.Count; partIndex++)
{
SliceLayerPart currentPart = currentLayer.parts[partIndex];
if (currentPart.TotalOutline.Count > 0)
{
layerHasData = true;
break;
}
}
}
if (layerHasData)
{
break;
}
totalLayers--;
}
}
gcode.WriteComment("Layer count: {0}".FormatWith(totalLayers));
// keep the raft generation code inside of raft
Raft.GenerateRaftGCodeIfRequired(storage, config, gcode);
int volumeIndex = 0;
for (int layerIndex = 0; layerIndex < totalLayers; layerIndex++)
{
if (MatterSlice.Canceled)
{
return;
}
LogOutput.Log("Writing Layers {0}/{1}\n".FormatWith(layerIndex + 1, totalLayers));
LogOutput.logProgress("export", layerIndex + 1, totalLayers);
int extrusionWidth_um = config.extrusionWidth_um;
if (layerIndex == 0)
{
extrusionWidth_um = config.firstLayerExtrusionWidth_um;
}
if (layerIndex == 0)
{
skirtConfig.setData(config.firstLayerSpeed, extrusionWidth_um, "SKIRT");
inset0Config.setData(config.firstLayerSpeed, extrusionWidth_um, "WALL-OUTER");
insetXConfig.setData(config.firstLayerSpeed, extrusionWidth_um, "WALL-INNER");
fillConfig.setData(config.firstLayerSpeed, extrusionWidth_um, "FILL", false);
bridgConfig.setData(config.firstLayerSpeed, extrusionWidth_um, "BRIDGE");
supportNormalConfig.setData(config.firstLayerSpeed, config.supportExtrusionWidth_um, "SUPPORT");
supportInterfaceConfig.setData(config.firstLayerSpeed, config.extrusionWidth_um, "SUPPORT-INTERFACE");
}
else
{
skirtConfig.setData(config.insidePerimetersSpeed, extrusionWidth_um, "SKIRT");
inset0Config.setData(config.outsidePerimeterSpeed, extrusionWidth_um, "WALL-OUTER");
insetXConfig.setData(config.insidePerimetersSpeed, extrusionWidth_um, "WALL-INNER");
fillConfig.setData(config.infillSpeed, extrusionWidth_um, "FILL", false);
bridgConfig.setData(config.bridgeSpeed, extrusionWidth_um, "BRIDGE");
supportNormalConfig.setData(config.supportMaterialSpeed, config.supportExtrusionWidth_um, "SUPPORT");
supportInterfaceConfig.setData(config.supportMaterialSpeed, config.extrusionWidth_um, "SUPPORT-INTERFACE");
}
gcode.WriteComment("LAYER:{0}".FormatWith(layerIndex));
if (layerIndex == 0)
{
gcode.SetExtrusion(config.firstLayerThickness_um, config.filamentDiameter_um, config.extrusionMultiplier);
}
else
{
gcode.SetExtrusion(config.layerThickness_um, config.filamentDiameter_um, config.extrusionMultiplier);
}
GCodePlanner gcodeLayer = new GCodePlanner(gcode, config.travelSpeed, config.minimumTravelToCauseRetraction_um);
// get the correct height for this layer
int z = config.firstLayerThickness_um + layerIndex * config.layerThickness_um;
if (config.enableRaft)
{
z += config.raftBaseThickness_um + config.raftInterfaceThicknes_um + config.raftSurfaceLayers * config.raftSurfaceThickness_um;
if (layerIndex == 0)
{
// We only raise the first layer of the print up by the air gap.
// To give it:
// Less press into the raft
// More time to cool
// more surface area to air while extruding
z += config.raftAirGap_um;
}
}
gcode.setZ(z);
// We only create the skirt if we are on layer 0 and the first volume and there is no raft.
if (layerIndex == 0 && volumeIndex == 0 && !Raft.ShouldGenerateRaft(config))
{
AddSkirtToGCode(storage, gcodeLayer, volumeIndex, layerIndex);
}
bool printSupportFirst = (storage.support.generated && config.supportExtruder >= 0 && config.supportExtruder == gcodeLayer.getExtruder());
if (printSupportFirst)
{
AddSupportToGCode(storage, gcodeLayer, layerIndex, config);
}
int fanSpeedPercent = GetFanSpeed(layerIndex, gcodeLayer);
for (int volumeCnt = 0; volumeCnt < storage.volumes.Count; volumeCnt++)
{
if (volumeCnt > 0)
{
volumeIndex = (volumeIndex + 1) % storage.volumes.Count;
}
AddVolumeLayerToGCode(storage, gcodeLayer, volumeIndex, layerIndex, extrusionWidth_um, fanSpeedPercent);
}
if (!printSupportFirst)
{
AddSupportToGCode(storage, gcodeLayer, layerIndex, config);
}
//Finish the layer by applying speed corrections for minimum layer times.
gcodeLayer.ForceMinimumLayerTime(config.minimumLayerTimeSeconds, config.minimumPrintingSpeed);
gcode.WriteFanCommand(fanSpeedPercent);
int currentLayerThickness_um = config.layerThickness_um;
if (layerIndex <= 0)
{
currentLayerThickness_um = config.firstLayerThickness_um;
}
gcodeLayer.WriteGCode(config.doCoolHeadLift, currentLayerThickness_um);
}
LogOutput.Log("Wrote layers in {0:0.00}s.\n".FormatWith(timeKeeper.Elapsed.Seconds));
timeKeeper.Restart();
gcode.TellFileSize();
gcode.WriteFanCommand(0);
//Store the object height for when we are printing multiple objects, as we need to clear every one of them when moving to the next position.
maxObjectHeight = Math.Max(maxObjectHeight, storage.modelSize.z);
}
//Add a single layer from a single mesh-volume to the GCode
void AddVolumeLayerToGCode(SliceDataStorage storage, GCodePlanner gcodeLayer, int volumeIndex, int layerIndex, int extrusionWidth_um, int fanSpeedPercent)
{
int prevExtruder = gcodeLayer.getExtruder();
bool extruderChanged = gcodeLayer.setExtruder(volumeIndex);
if (layerIndex == 0 && volumeIndex == 0 && !Raft.ShouldGenerateRaft(config))
{
if (storage.skirt.Count > 0 &&
storage.skirt[0].Count > 0)
{
IntPoint lowestPoint = storage.skirt[0][0];
// lets make sure we start with the most outside loop
foreach (Polygon polygon in storage.skirt)
{
foreach (IntPoint position in polygon)
{
if (position.Y < lowestPoint.Y)
{
lowestPoint = polygon[0];
}
}
}
gcodeLayer.writeTravel(lowestPoint);
}
gcodeLayer.writePolygonsByOptimizer(storage.skirt, skirtConfig);
}
SliceLayer layer = storage.volumes[volumeIndex].layers[layerIndex];
if (extruderChanged)
{
addWipeTower(storage, gcodeLayer, layerIndex, prevExtruder, extrusionWidth_um);
}
if (storage.wipeShield.Count > 0 && storage.volumes.Count > 1)
{
gcodeLayer.setAlwaysRetract(true);
gcodeLayer.writePolygonsByOptimizer(storage.wipeShield[layerIndex], skirtConfig);
gcodeLayer.setAlwaysRetract(!config.avoidCrossingPerimeters);
}
PathOrderOptimizer partOrderOptimizer = new PathOrderOptimizer(new IntPoint());
for (int partIndex = 0; partIndex < layer.parts.Count; partIndex++)
{
partOrderOptimizer.AddPolygon(layer.parts[partIndex].insets[0][0]);
}
partOrderOptimizer.Optimize();
for (int partCounter = 0; partCounter < partOrderOptimizer.bestPolygonOrderIndex.Count; partCounter++)
{
SliceLayerPart part = layer.parts[partOrderOptimizer.bestPolygonOrderIndex[partCounter]];
if (config.avoidCrossingPerimeters)
{
gcodeLayer.SetOuterPerimetersToAvoidCrossing(part.combBoundery);
}
else
{
gcodeLayer.setAlwaysRetract(true);
}
Polygons fillPolygons = new Polygons();
Polygons bridgePolygons = new Polygons();
CalculateInfillData(storage, volumeIndex, layerIndex, extrusionWidth_um, part, ref fillPolygons, ref bridgePolygons);
// Write the bidge polgons out first so the perimeter will have more to hold to while bridging the gaps.
// It would be even better to slow down the perimeters that are part of bridges but that is a bit harder.
if (bridgePolygons.Count > 0)
{
gcode.writeFanCommand(config.bridgeFanSpeedPercent);
gcodeLayer.writePolygonsByOptimizer(bridgePolygons, bridgConfig);
gcode.writeFanCommand(fanSpeedPercent);
}
if (config.numberOfPerimeters > 0)
{
if (partCounter > 0)
{
gcodeLayer.forceRetract();
}
if (config.continuousSpiralOuterPerimeter)
{
if (layerIndex >= config.numberOfBottomLayers)
{
inset0Config.spiralize = true;
}
if (layerIndex == config.numberOfBottomLayers && part.insets.Count > 0)
{
gcodeLayer.writePolygonsByOptimizer(part.insets[0], insetXConfig);
}
}
// If we are on the very first layer we start with the outside in so that we can stick to the bed better.
if (config.outsidePerimetersFirst || layerIndex == 0)
{
// First the outside (this helps with accuracy)
if (part.insets.Count > 0)
{
gcodeLayer.writePolygonsByOptimizer(part.insets[0], inset0Config);
}
for (int perimeterIndex = 1; perimeterIndex < part.insets.Count; perimeterIndex++)
{
gcodeLayer.writePolygonsByOptimizer(part.insets[perimeterIndex], insetXConfig);
}
}
else // This is so we can do overhanges better (the outside can stick a bit to the inside).
{
// Print everything but the first perimeter from the outside in so the little parts have more to stick to.
for (int perimeterIndex = 1; perimeterIndex < part.insets.Count; perimeterIndex++)
{
gcodeLayer.writePolygonsByOptimizer(part.insets[perimeterIndex], insetXConfig);
}
// then 0
if (part.insets.Count > 0)
{
gcodeLayer.writePolygonsByOptimizer(part.insets[0], inset0Config);
}
}
}
gcodeLayer.writePolygonsByOptimizer(fillPolygons, fillConfig);
//After a layer part, make sure the nozzle is inside the comb boundary, so we do not retract on the perimeter.
if (!config.continuousSpiralOuterPerimeter || layerIndex < config.numberOfBottomLayers)
{
gcodeLayer.MoveInsideTheOuterPerimeter(extrusionWidth_um * 2);
}
}
gcodeLayer.SetOuterPerimetersToAvoidCrossing(null);
}