Ejemplo n.º 1
0
        // This function closes the window and exits the program. It checks
        // if the threads are in the stopped state, and if not it stops them by
        // the value of check to -1. It then changes the color of the Stop TC
        // button to red to notify the user, and again checks to see if the
        // threads are stopped and aborted. If not, it counts to 10 and aborts
        // the thread using Thread.Abort() before closing.
        public void StopThreads_AndCloseOvenProgram()
        {
            if (close_program_inprogress) return;

            close_program_inprogress = true;

            if (oven_start_check != ComponentCheckStatusEnum.None ||
                temperature_start_check != ComponentCheckStatusEnum.None)
            {
                DialogResult dialogResult =
                    MessageBox.Show(
                        "WARNING! This will exit the program and shut down all ongoing processes" +
                        " Are you sure you want to exit?",
                        "   Exit Application?",
                        MessageBoxButtons.YesNo);

                if (dialogResult == DialogResult.No)
                {
                    abort_oven_program = false;
                    close_program_inprogress = false;
                    return;
                }
            }

            if (temperature_start_check == ComponentCheckStatusEnum.Running &&
                read_check != ComponentCheckStatusEnum.None)
            {
                this.StopTC_Button.Text = "Stopping";
                this.StopTC_Button.BackColor = Color.Firebrick;
            }

            if (oven_start_check == ComponentCheckStatusEnum.Running &&
                oven_check != ComponentCheckStatusEnum.None)
            {
                this.StopOvenButton.Text = "Stopping";
                this.StopOvenButton.BackColor = Color.Firebrick;
            }

            this.Refresh();

            Thread.Sleep(1000);

            if ((temperature_read_thread != null &&
                 temperature_read_thread.ThreadState != ThreadState.Stopped) ||
                (oven_control_thread != null &&
                 oven_control_thread.ThreadState != ThreadState.Stopped) ||
                (log_thread != null &&
                 log_thread.ThreadState != ThreadState.Stopped))
            {
                read_check = ComponentCheckStatusEnum.Aborted;
                oven_check = ComponentCheckStatusEnum.Aborted;
                log_check = ComponentCheckStatusEnum.Aborted;
                oven_cooling_check = ComponentCheckStatusEnum.Aborted;
            }

            int counter = 0;

            while ((temperature_read_thread != null &&
                    temperature_read_thread.ThreadState != ThreadState.Stopped &&
                    temperature_read_thread.ThreadState != ThreadState.Aborted) ||
                   (oven_control_thread != null &&
                   oven_control_thread.ThreadState != ThreadState.Stopped &&
                   oven_control_thread.ThreadState != ThreadState.Aborted) ||
                   (log_thread != null &&
                    log_thread.ThreadState != ThreadState.Stopped &&
                    log_thread.ThreadState != ThreadState.Aborted))
            {
                counter++;

                if (counter > 10)
                {
                    if (temperature_read_thread != null)
                    {
                        temperature_read_thread.Abort();
                    }
                    if (oven_control_thread != null)
                    {
                        oven_control_thread.Abort();
                    }
                    if (log_thread != null)
                    {
                        log_thread.Abort();
                    }
                }

                oven_cooling_check = ComponentCheckStatusEnum.Aborted;

                Thread.Sleep(100);
            }

            log_thread = null;

            this.Close();
        }
Ejemplo n.º 2
0
        // Helper function for IsError that gives user the option to respond to the error
        public static ErrorCodeEnum IsError_WithExitOption(object sender, ErrorInfo error)
        {
            if (abort_oven_program) return ErrorCodeEnum.Error;

            while (application_error_window_open)
            {
                Thread.Sleep(20);
            }

            if (abort_oven_program) return ErrorCodeEnum.Error;

            try
            {
                USB_TC_Control_Form oven_form = (USB_TC_Control_Form)sender;

                AbortOvenCode abortcode_del = new AbortOvenCode(oven_form.StopThreads_AndCloseOvenProgram);

                if (error.Value != 0)
                {
                    System.Windows.Forms.DialogResult user_resp = DialogResult.None;

                    application_error_window_open = true;
                    user_resp = MessageBox.Show(error.Message + Environment.NewLine +
                                                "Click 'Cancel' to exit out of the oven program",
                                                "Error",
                                                MessageBoxButtons.OKCancel);

                    if (user_resp == DialogResult.Cancel)
                    {
                        abort_oven_program = true;

                        // Set check flags for the three threads (Oven PID
                        // Control, Read Temp, Log Temp) to -1 to end the
                        // threads
                        oven_check = ComponentCheckStatusEnum.Aborted;
                        read_check = ComponentCheckStatusEnum.Aborted;
                        log_check = ComponentCheckStatusEnum.Aborted;

                        // Pause 100 milliseconds
                        Thread.Sleep(100);

                        // Invoke the close/abort program delegate
                        oven_form.BeginInvoke(abortcode_del);
                    }

                    application_error_window_open = false;

                    return ErrorCodeEnum.Error;
                }
            }
            catch(Exception e)
            {

                    MessageBox.Show(
                        String.Format(
                            "Unexpected Error occurred while processing Oven Application Error." +
                            "{0}Error Message: {1}{0}" +
                            "Error Source: {2}{0}" +
                            "Stack Trace: {3}{0}",
                            Environment.NewLine,
                            e.Message,
                            e.Source,
                            e.StackTrace),
                        "    Unexpected Error!");

                //Call the single argument error handler
                IsError(error);
            }

            return ErrorCodeEnum.NoError;
        }
Ejemplo n.º 3
0
        public void DoOvenCooling()
        {
            bool high_n2_on = false;

            //Read Switch N2 to Air and Stop Temperatures Directly from the controls
            //in case the user has changed them
            float switch_temperature = 10000;
            float stop_temperature = 10000;

            switch_temperature = SwitchTemp_copy;
            stop_temperature = StopTemp_copy;

            //Lock CurrentTemperatures array for access by the oven thread.
            IsLockedCurrentTemp_Array = true;

            //Check to see if the oven temperature is below the Stop Cooling Temperature
            bool already_below_stop_temp = true;

            for (int i = 0; i < MAX_CHANCOUNT - NUM_WALLCOUNT; i++)
            {
                if (CurrentTemperatures[i] > stop_temperature)
                {
                    //Don't need to check any more temperatures
                    //Temperature is too high to switch
                    i = MAX_CHANCOUNT;
                    already_below_stop_temp = false;
                }
                else
                {
                    already_below_stop_temp = true;
                }
            }

            //Unlock the CurrentTemperatures Array
            IsLockedCurrentTemp_Array = false;

            CoolingStarted = true;

            //If the oven temperature is already below the stop cooling temperature
            //Set flags to end cooling
            //Else, start the Air or High Pressure N2
            if (already_below_stop_temp)
            {
                oven_cooling_check = ComponentCheckStatusEnum.None;
            }
            else
            {
                //start cooling
                if (CoolMethod_copy == "1")
                {
                    SetAirRelayChannelOutput(AirChanStatusEnum.HighN2);
                    high_n2_on = true;
                }
                else
                {
                    SetAirRelayChannelOutput(AirChanStatusEnum.Air);
                    high_n2_on = false;
                }
            }

            while (oven_cooling_check == ComponentCheckStatusEnum.Running &&
                   oven_check != ComponentCheckStatusEnum.Aborted)
            {
                //Read Switch N2 to Air and Stop Temperatures Directly from the controls
                //in case the user has changed them
                switch_temperature = SwitchTemp_copy;
                stop_temperature = StopTemp_copy;

                IsLockedCurrentTemp_Array = true;

                if (CoolMethod_copy == "1" &&
                    high_n2_on)
                {
                    bool do_switch = true;

                    for (int i = 0; i < MAX_CHANCOUNT - NUM_WALLCOUNT; i++)
                    {
                        if (CurrentTemperatures[i] > switch_temperature)
                        {
                            //Don't need to check any more temperatures
                            //Temperature is too high to switch
                            i = MAX_CHANCOUNT;
                            do_switch = false;
                        }
                        else
                        {
                            do_switch = true;
                        }
                    }

                    if (do_switch)
                    {
                        SetAirRelayChannelOutput(AirChanStatusEnum.Air);
                        high_n2_on = false;
                    }
                }
                else
                {
                    bool is_cooling_done = true;

                    for (int i = 0; i < MAX_CHANCOUNT - NUM_WALLCOUNT; i++)
                    {
                        if (CurrentTemperatures[i] > stop_temperature)
                        {
                            //Don't need to check any more temperatures
                            //Temperature is too high to switch
                            i = MAX_CHANCOUNT;
                            is_cooling_done = false;
                        }
                        else
                        {
                            is_cooling_done = true;
                        }
                    }

                    if (is_cooling_done)
                    {
                        //Set oven cooling check status to none to end the cooling loop
                        oven_cooling_check = ComponentCheckStatusEnum.None;
                    }
                }

                IsLockedCurrentTemp_Array = false;

                //Sleep for five seconds
                System.Threading.Thread.Sleep(5000);
            }

            SetAirRelayChannelOutput(AirChanStatusEnum.AirOff);
            OvenRunDone = true;
            CoolingStarted = false;
            CoolingStarted_logged = false;
            HeatingStopped = false;
            HeatingStopped_logged = false;

            //Stop reading the temperature
            read_check = ComponentCheckStatusEnum.None;
        }
Ejemplo n.º 4
0
        // This function is called when the Start Oven button in the GUI is
        // clicked. It sets the value of the global variable check to 3, and
        // changes the Start Oven button color to Green.
        private void StopOvenButton_Click(object sender, EventArgs e)
        {
            UserNameTextBox.ReadOnly = false;
            UserNameTextBox.BorderStyle = BorderStyle.Fixed3D;
            OvenNameTextBox.ReadOnly = false;
            OvenNameTextBox.BorderStyle = BorderStyle.Fixed3D;
            UserEmailTextBox.ReadOnly = false;
            UserEmailTextBox.BorderStyle = BorderStyle.Fixed3D;
            UserPhoneTextBox.ReadOnly = false;
            UserPhoneTextBox.BorderStyle = BorderStyle.Fixed3D;
            UserPhoneTextBox.BackColor = Color.White;
            BatchIDCodeTextBox.ReadOnly = false;
            BatchIDCodeTextBox.BorderStyle = BorderStyle.Fixed3D;
            MaxTemperatureNumericUpDown.ReadOnly = false;
            MaxTemperatureNumericUpDown.BorderStyle = BorderStyle.Fixed3D;
            HoldTimeAtPeakNumericUpDown.ReadOnly = false;
            HoldTimeAtPeakNumericUpDown.BorderStyle = BorderStyle.Fixed3D;
            CoolMethodComboBox.Enabled = true;

            if (oven_check != ComponentCheckStatusEnum.None)
            {
                DialogResult dialogResult =
                    MessageBox.Show(
                        "WARNING! This will stop the oven run process and shut down all coils!" +
                        " Are you sure you want to stop the oven run?",
                        "   " +
                        "STOP OVEN WARNING",
                        MessageBoxButtons.YesNo);

                if (dialogResult == DialogResult.Yes)
                {
                    oven_check = ComponentCheckStatusEnum.None;
                    StartOvenButton.BackColor = default(Color);

                    if (oven_start_check != ComponentCheckStatusEnum.Running)
                        StopOvenButton.BackColor = Color.GreenYellow;

                    HeatingStopped = true;
                    HeatingStarted = false;
                    HeatingStarted_logged = false;
                }
                else
                    return;
            }
            return;
        }
Ejemplo n.º 5
0
        // This function is called when the Stop TC button in the GUI is
        // clicked. It sets the value of the global variable read_check to 0,
        // changes the Stop TC button color to Green, and resets the color of
        // the Read TC button to default, so that the user knows which button
        // was last clicked.
        private void StopTCbutton_Click(object sender, EventArgs e)
        {
            if (oven_check == ComponentCheckStatusEnum.None)
            {
                UserEmailTextBox.Enabled = true;
                UserPhoneTextBox.Enabled = true;
                MaxTemperatureNumericUpDown.Enabled = true;
                HoldTimeAtPeakNumericUpDown.Enabled = true;
                CoolMethodComboBox.Enabled = true;
                SwitchToAirTemperatureNumericUpDown.Enabled = true;
            }

            read_check = ComponentCheckStatusEnum.None;

            ReadTC_Button.BackColor = default(Color);

            for (int i = 0; i < MAX_CHANCOUNT; i++)
            {
                this.Controls["Channel" + i.ToString("#0") + "TextBox"].ForeColor = Color.Gray;
            }

            if (temperature_start_check != ComponentCheckStatusEnum.None)
                StopTC_Button.BackColor = Color.GreenYellow;
        }
Ejemplo n.º 6
0
 private void StartCoolingButton_Click(object sender, EventArgs e)
 {
     //End Oven Heating
     oven_check = ComponentCheckStatusEnum.None;
     CoolingStarted = true;
 }
Ejemplo n.º 7
0
        // This function is called when the Start Oven button in the GUI is
        // clicked. It sets the value of the global variable check to 3, and
        // changes the Start Oven button color to Green.
        private void StartOvenButton_Click(object sender, EventArgs e)
        {
            UserEmailTextBox.Enabled = true;
            UserPhoneTextBox.Enabled = true;
            MaxTemperatureNumericUpDown.Enabled = true;
            HoldTimeAtPeakNumericUpDown.Enabled = true;
            CoolMethodComboBox.Enabled = true;
            SwitchToAirTemperatureNumericUpDown.Enabled = true;

            if (CheckParameters(ParameterTypeEnum.Oven) !=
                    ErrorCodeEnum.NoError)
            {
                if (String.IsNullOrWhiteSpace(directory))
                    SaveLogFileDirectoryTextBox.BackColor = Color.MistyRose;
                else
                    SaveLogFileDirectoryTextBox.BackColor = Color.White;

                MessageBox.Show(
                    "Check and complete highlighted oven run" +
                    " parameters!",
                    "   ERROR!");

                return;
            }

            if (String.IsNullOrWhiteSpace(directory))
            {
                SaveLogFileDirectoryTextBox.BackColor = Color.MistyRose;
                MessageBox.Show(
                    "Please choose a directory to save log " +
                    "file in!",
                    "   " + "ERROR!");

                return;
            }
            else
                SaveLogFileDirectoryTextBox.BackColor = Color.White;

            if (IsParametersChanged() ||
                (temperature_start_check == ComponentCheckStatusEnum.Set &&
                 oven_start_check == ComponentCheckStatusEnum.None))
            {
                UpdateDirectory();
                MessageBox.Show("Please double check all values, just to be " +
            "sure. Click the Start Oven button when ready.", "   Check Values");

                CopyParameters();
                oven_start_check = ComponentCheckStatusEnum.Set;
                return;
            }

            UserNameTextBox.ReadOnly = true;
            UserNameTextBox.BorderStyle = BorderStyle.FixedSingle;
            UserEmailTextBox.ReadOnly = true;
            UserEmailTextBox.BorderStyle = BorderStyle.FixedSingle;
            UserPhoneTextBox.ReadOnly = true;
            UserPhoneTextBox.BorderStyle = BorderStyle.FixedSingle;
            UserPhoneTextBox.BackColor = Color.White;
            BatchIDCodeTextBox.ReadOnly = true;
            BatchIDCodeTextBox.BorderStyle = BorderStyle.FixedSingle;
            //MaxTemperatureNumericUpDown.ReadOnly = true;
            //MaxTemperatureNumericUpDown.BorderStyle = BorderStyle.FixedSingle;
            //HoldTimeAtPeakNumericUpDown.ReadOnly = true;
            //HoldTimeAtPeakNumericUpDown.BorderStyle = BorderStyle.FixedSingle;
            OvenNameTextBox.ReadOnly = true;
            OvenNameTextBox.BorderStyle = BorderStyle.FixedSingle;
            CoolMethodComboBox.Enabled = false;
            //SwitchToAirTemperatureNumericUpDown.ReadOnly = true;
            //SwitchToAirTemperatureNumericUpDown.BorderStyle = BorderStyle.FixedSingle;

            if (IsParametersChanged())
                UpdateDirectory();

            if (oven_check != ComponentCheckStatusEnum.Running)
            {
                Start_Oven_Time = DateTime.Now;
                OvenStartTimeTextBox.Text = Start_Oven_Time.ToString("T");
                graph_check++;
            }

            CopyParameters();

            int count = 0;

            for (int i = 0; i < MAX_CHANCOUNT; i++)
            {
                if (((CheckBox)this.Controls["Channel" +
                    i.ToString("#0") + "CheckBox"]).Enabled == true &&
                    ((CheckBox)this.Controls["Channel" +
                    i.ToString("#0") + "CheckBox"]).Checked == true)
                {
                    count++;
                }
            }

            if (count == 0)
            {
                not_showing_temp = true;
            }

            if (not_showing_temp == true)
            {
                ResetThemocoupleInputStatusCheckboxes();
                not_showing_temp = false;
            }

            // Start thread once the Start Oven button is clicked for the
            // first time.
            if (oven_start_check == ComponentCheckStatusEnum.Set)
            {
                oven_control_thread = new Thread(new ThreadStart(PID_control));
                oven_control_thread.Start();
                oven_start_check = ComponentCheckStatusEnum.Running;

                CopyParameters();

                if (temperature_start_check != ComponentCheckStatusEnum.Running)
                {
                    temperature_read_thread = new Thread(new ThreadStart(ReadTemperature));
                    temperature_read_thread.Start();
                    temperature_start_check = ComponentCheckStatusEnum.Running;

                    if (log_check != ComponentCheckStatusEnum.Running)
                    {
                        log_thread = new Thread(new ThreadStart(UpdateLog));
                        log_check = ComponentCheckStatusEnum.Running;
                        log_state = LogStatusEnum.NotLogged;
                        log_thread.Start();
                    }

                    read_check = ComponentCheckStatusEnum.Running;
                    ReadTC_Button.BackColor = Color.GreenYellow;
                    StopTC_Button.BackColor = default(Color);
                }
            }

            oven_check = ComponentCheckStatusEnum.Running;

            StopOvenButton.BackColor = default(Color);
            StartOvenButton.BackColor = Color.GreenYellow;
        }
Ejemplo n.º 8
0
        // This function is called when the Read TC button in the GUI is
        // clicked. It sets the value of the global variable read_check to 1,
        // changes the Read TC button color to Green, and resets the color of
        // the Stop TC button to default, so that the user knows which button
        // was last clicked.
        private void ReadThermoCouplesbutton_Click(object sender, EventArgs e)
        {
            if (!String.IsNullOrWhiteSpace(WarningTextBox.Text))
            {
                if (not_showing_temp == true)
                    ResetThemocoupleInputStatusCheckboxes();
                UpdateWarningDisplay("", ErrorCodeEnum.NoError);
            }

            if (temperature_start_check == ComponentCheckStatusEnum.None &&
                oven_start_check == ComponentCheckStatusEnum.None)
                ResetInputControls();

            if (CheckParameters(ParameterTypeEnum.ThermoCouples) != ErrorCodeEnum.NoError)
            {
                MessageBox.Show(
                    "Check and complete highlighted thermocouple" +
                    " read parameters!",
                    "   ERROR!");

                return;
            }

            UpdateDirectory();
            if (String.IsNullOrWhiteSpace(directory))
            {
                SaveLogFileDirectoryTextBox.BackColor = Color.MistyRose;

                MessageBox.Show(
                    String.Format(
                        "Please choose a directory to save log file in!{0}" +
                        "Also add other (optional) parameters, like the batch " +
                        "code and email address...",
                        Environment.NewLine),
                    "   " + "ERROR!");

                return;
            }
            else
            {
                SaveLogFileDirectoryTextBox.BackColor = Color.White;
            }

            if (IsParametersChanged())
            {
                UpdateDirectory();
                MessageBox.Show(
                    "Please double check all values, just to be " +
                    "sure. Click the Read TC button when ready.",
                    "   Check Values");

                CopyParameters();
                return;
            }

            UserNameTextBox.ReadOnly = true;
            UserNameTextBox.BorderStyle = BorderStyle.FixedSingle;
            BatchIDCodeTextBox.ReadOnly = true;
            BatchIDCodeTextBox.BorderStyle = BorderStyle.FixedSingle;
            OvenNameTextBox.ReadOnly = true;
            OvenNameTextBox.BorderStyle = BorderStyle.FixedSingle;
            UserEmailTextBox.Enabled = false;
            UserPhoneTextBox.Enabled = false;
            SwitchToAirTemperatureNumericUpDown.Enabled = false;
            MaxTemperatureNumericUpDown.Enabled = false;
            HoldTimeAtPeakNumericUpDown.Enabled = false;
            CoolMethodComboBox.Enabled = false;

            UserPhoneTextBox.BackColor = Color.White;

            // Create and start the threads when the Read TC button is clicked
            // for the first time. Log thread and the temperature read thread
            // are the two threads started here
            if (temperature_start_check == ComponentCheckStatusEnum.None)
            {
                CopyParameters();

                Start_Temp_Time = DateTime.Now;
                Start_Log_File_Time = Start_Temp_Time;
                temperature_read_thread = new Thread(new ThreadStart(ReadTemperature));
                temperature_read_thread.Start();
                temperature_start_check = ComponentCheckStatusEnum.Running;

                if (log_check != ComponentCheckStatusEnum.Running)
                {
                    log_thread = new Thread(new ThreadStart(UpdateLog));
                    log_check = ComponentCheckStatusEnum.Running;
                    log_state = LogStatusEnum.NotLogged;
                    log_thread.Start();
                }
            }

            if (IsParametersChanged())
                UpdateDirectory();

            if (read_check != ComponentCheckStatusEnum.Running)
                Start_Temp_Time = DateTime.Now;

            read_check = ComponentCheckStatusEnum.Running;

            warning_time = 20;

            ReadTC_Button.BackColor = Color.GreenYellow;

            StopTC_Button.BackColor = default(Color);
        }
Ejemplo n.º 9
0
        // This function reads and displays the temperature inputs by detecting
        // the buttons clicked, by detecting the value of the variable "check".
        // It runs a while loop to keep checking for button presses, and using
        // Thread.Sleep(), it checks buttons, reads and displays temperatures in
        // the selected scale at a set frequency (2 Hz). The loop ends when the
        // value of check is set to -1 by clicking the Exit button. Temperatures
        // are read using the TInScan function, and an array is passed to the
        // update_temp() function to display them using a delegate.
        private void ReadTemperature()
        {
            while (read_check != ComponentCheckStatusEnum.Aborted)
            {
                int count = 0;
                float[] TempData = new float[MAX_CHANCOUNT];
                float[] TempData_C = new float[MAX_CHANCOUNT];

                MccDaq.ErrorInfo RetVal;

                Update_Temperature update_temp_del = new
                    Update_Temperature(UpdateTemperatureDisplays);

                Update_Warning update_warning_del = new
                    Update_Warning(UpdateWarningDisplay);

                Reset_Checkboxes resetcheckboxes_del = new
                    Reset_Checkboxes(ResetThemocoupleInputStatusCheckboxes);

                for (int i = 0; i < MAX_CHANCOUNT; i++)
                {
                    if (((CheckBox)this.Controls["Channel" +
                        i.ToString("#0") + "CheckBox"]).Enabled == true &&
                        ((CheckBox)this.Controls["Channel" +
                        i.ToString("#0") + "CheckBox"]).Checked == true)
                    {
                        count++;
                    }
                }

                if (count == 0)
                {
                    TempData = new float[MAX_CHANCOUNT] {-9999, -9999,
                        -9999, -9999, -9999, -9999, -9999, -9999};

                    //Array.Copy(TempData, TempData_C, 8);

                    not_showing_temp = true;
                    //BeginInvoke(update_temp_del, TempData, TempData_C);
                }
                else
                    not_showing_temp = false;

                if (read_check == ComponentCheckStatusEnum.Running &&
                    not_showing_temp == false)
                {
                    for (int i = 0; i < MAX_CHANCOUNT; i++)
                    {
                        if (((CheckBox)this.Controls["Channel" +
                            i.ToString("#0") + "CheckBox"]).Checked == true) // null object reference error, suggests using "new" keyword
                        {
                            RetVal = thermocouple_board.TIn(i, TempScale.Celsius,
                                out TempData_C[i],
                                ThermocoupleOptions.Filter);
                            IsError(this, RetVal, true);
                        }
                        else
                            TempData_C[i] = -9999;

                        while (IsLockedCurrentTemp_Array)
                        {
                            //Nothing - pause till lock lifted
                        }

                        CurrentTemperatures[i] = TempData_C[i];

                        if (PlateauTemperatureWindow == null)
                            PlateauTemperatureWindow = new List<float[]>();

                        AddToMaxTemperaturePlateau(ref TempData_C);
                        MaxTempPlateauReached = IsAtSetTemperaturePlateau();
                    }

                    switch (my_TempScale)
                    {
                        case TempScale.Fahrenheit:
                            for (int i = 0; i < MAX_CHANCOUNT; i++)
                            {
                                if (((CheckBox)this.Controls["Channel" +
                                    i.ToString("#0") + "CheckBox"]).Checked == true)
                                {
                                    RetVal = thermocouple_board.TIn(i, TempScale.Fahrenheit,
                                        out TempData[i],
                                        ThermocoupleOptions.Filter);
                                    IsError(this, RetVal, true);
                                }
                                else
                                    TempData[i] = -9999;
                            }
                            break;

                        case TempScale.Kelvin:
                            for (int i = 0; i < MAX_CHANCOUNT; i++)
                            {
                                if (((CheckBox)this.Controls["Channel" +
                                    i.ToString("#0") + "CheckBox"]).Checked == true)
                                {
                                    RetVal = thermocouple_board.TIn(i, TempScale.Kelvin,
                                        out TempData[i],
                                        ThermocoupleOptions.Filter);
                                    IsError(this, RetVal, true);
                                }
                                else
                                    TempData[i] = -9999;
                            }
                            break;

                        default:
                            for (int i = 0; i < MAX_CHANCOUNT; i++)
                            {
                                if (((CheckBox)this.Controls["Channel" +
                                    i.ToString("#0") + "CheckBox"]).Checked == true)
                                {
                                    RetVal = thermocouple_board.TIn(i, TempScale.Celsius,
                                        out TempData[i],
                                        ThermocoupleOptions.Filter);
                                    IsError(this, RetVal, true);
                                }
                                else
                                    TempData[i] = -9999;
                            }
                            break;
                    }

                    BeginInvoke(update_temp_del, TempData, TempData_C);
                    System.Threading.Thread.Sleep(500);
                }

                if ((read_check == ComponentCheckStatusEnum.None &&
                     oven_check == ComponentCheckStatusEnum.Running) ||
                    (not_showing_temp == true &&
                     oven_check == ComponentCheckStatusEnum.Running))
                {
                    string temp =
                        String.Format(
                            "WARNING! Temperature readings are no longer live during an oven run!{0}" +
                            "Automatically fixing this in {1} seconds...",
                            Environment.NewLine,
                            ((int)(warning_time / 2)).ToString("0"));

                    BeginInvoke(update_warning_del, temp, 1);

                    Thread.Sleep(500);

                    warning_time--;

                    if (warning_time <= 0)
                    {
                        read_check = ComponentCheckStatusEnum.Running;
                        BeginInvoke(resetcheckboxes_del);
                        not_showing_temp = false;
                        BeginInvoke(update_warning_del, " ", 0);
                        warning_time = 20;
                    }
                }

                // Make sure that the text is grayed out when the Stop TC button
                // is in its clicked state.
                if (read_check == ComponentCheckStatusEnum.None &&
                    oven_check != ComponentCheckStatusEnum.Running)
                {
                    TempData[0] = 1234;
                    TempData_C[0] = 1234;
                    BeginInvoke(update_temp_del, TempData, TempData_C);
                    Thread.Sleep(500);
                }
            }
        }
Ejemplo n.º 10
0
        // Necessary constructor for the program to load properly.
        public USB_TC_Control_Form()
        {
            Program.splash_screen_form.BeginInvoke(
                (Action)(() => Program.splash_screen_form.WaitForHideSplashScreen()));

            InitializeComponent();

            StartCoolingButton.Enabled = false;

            System.Windows.Forms.DialogResult user_resp = System.Windows.Forms.DialogResult.None;

            do
            {

                // Locate the USB-TC and give it a number.
                // BNum is a TextBox
                BoardNum = GetBoardNum(DEVICE, UsbThermoCoupleDaqBoardNumberTextBox);

                if (BoardNum == -1)
                {
                    user_resp =
                        MessageBox.Show(String.Format("No USB-{0} Thermocouple Input DAQ Device detected! "
                                        + "Click 'Cancel' to exit out of the oven program.",
                                        DEVICE),
                                        "Comm Error",
                                        MessageBoxButtons.RetryCancel);

                    // Throw an error message if no USB-TC device is found. It is
                    // recommended to first locate and caliberate the board in
                    // InstaCal before use.

                    // Give user the option to exit from the code in the modal error message window.
                    if (user_resp == System.Windows.Forms.DialogResult.Cancel)
                    {
                        StopThreads_AndCloseOvenProgram();
                        return;
                    }
                }
                else
                {
                    // Set default value for the button press detection variables.
                    read_check = ComponentCheckStatusEnum.None;
                    oven_check = ComponentCheckStatusEnum.None;
                    log_check = ComponentCheckStatusEnum.None;

                    //Instantiate boards for ThermoCouples and Oven
                    SetupThermoCoupleDAQBoard();
                    SetupOvenDAQBoard();
                }

            } while (user_resp == System.Windows.Forms.DialogResult.Retry);

            // Detect number of connected thermocouples
            DetectThermoCoupleInputs();

            Outer_HeatingElementStatusButton.BackColor = ElementOffColor;
            Inner_HeatingElementStatusButton.BackColor = ElementOffColor;
            SampleZone_HeatingElementStatusButton.BackColor = ElementOffColor;

            // Default batch code
            BatchIDCodeTextBox.Text = "_";

            // Default user
            UserNameTextBox.Text = "User";

            // Default email
            UserEmailTextBox.Text = "*****@*****.**";

            // Default phone
            UserPhoneTextBox.Text = "111-222-3333";

            // Default max. temp
            MaxTemperatureNumericUpDown.Value = 50;

            // Default hold time
            HoldTimeAtPeakNumericUpDown.Value = 30;

            // Default Stop Cooling Temperature
            StopCoolingTemperatureNumericUpDown.Value = 25;

            // Default cooling method is Nitrogen
            CoolMethodComboBox.SelectedIndex = 1;

            // Setup graph
            TempertureVsTimeGraph.ChartAreas[0].BackColor = Color.Black;
            TempertureVsTimeGraph.ChartAreas[0].AxisX.MajorGrid.LineColor =
                Color.DarkSlateGray;
            TempertureVsTimeGraph.ChartAreas[0].AxisY.MajorGrid.LineColor =
                Color.DarkSlateGray;

            TempertureVsTimeGraph.ChartAreas[0].AxisX.Minimum = 0;
            TempertureVsTimeGraph.ChartAreas[0].AxisY.Minimum = 0;

            TempertureVsTimeGraph.Series[
                Enum.GetName(typeof(TemperatureVsTimeDataSeriesEnum),
                             TemperatureVsTimeDataSeriesEnum.TrayOuter_Edge)].Points.AddXY(0, 0);

            TempertureVsTimeGraph.Series[
                Enum.GetName(typeof(TemperatureVsTimeDataSeriesEnum),
                             TemperatureVsTimeDataSeriesEnum.TraySampleZone_Edge)].Points.AddXY(0, 0);

            TempertureVsTimeGraph.Series[
                Enum.GetName(typeof(TemperatureVsTimeDataSeriesEnum),
                             TemperatureVsTimeDataSeriesEnum.TrayInner_Edge)].Points.AddXY(0, 0);

            TempertureVsTimeGraph.Series[
                Enum.GetName(typeof(TemperatureVsTimeDataSeriesEnum),
                             TemperatureVsTimeDataSeriesEnum.TrayOuter_Center)].Points.AddXY(0, 0);

            TempertureVsTimeGraph.Series[
                Enum.GetName(typeof(TemperatureVsTimeDataSeriesEnum),
                             TemperatureVsTimeDataSeriesEnum.TraySampleZone_Center)].Points.AddXY(0, 0);

            TempertureVsTimeGraph.Series[
                Enum.GetName(typeof(TemperatureVsTimeDataSeriesEnum),
                             TemperatureVsTimeDataSeriesEnum.TrayInner_Center)].Points.AddXY(0, 0);

            TempertureVsTimeGraph.Series[
                Enum.GetName(typeof(TemperatureVsTimeDataSeriesEnum),
                             TemperatureVsTimeDataSeriesEnum.Inner)].Points.AddXY(0, 0);

            TempertureVsTimeGraph.Series[
                Enum.GetName(typeof(TemperatureVsTimeDataSeriesEnum),
                             TemperatureVsTimeDataSeriesEnum.Outer)].Points.AddXY(0, 0);
        }
Ejemplo n.º 11
0
        // This function implements PID control in the oven, by using three
        // USB-TC output channels. It calls the functions channel_out() to
        // control the heater coils according to the known setup.
        private void PID_control()
        {
            int count = 0;

            oven_pid_settings = Program.pid_settings_form.ProgramPidSettings;

            set_point_temperature = MaxTemp_copy;

            double[] CurrentTemp_EachZone = new double[3] { 0, 0, 0 };

            double[] PreviousTemp_EachZone = new double[3] { 0, 0, 0 };

            int heat_increment_time_in_milliseconds = (int)((oven_pid_settings.cycle_time_in_seconds / 110) * 1000);

            //Heat per each zone
            int[] heat_EachZone = new int[3] { 0, 0, 0 };

            //rate correction per each zone
            double[] rate_correction_EachZone = new double[3] { 0, 0, 0 };

            bool fill_n2_check = false;
            bool n2_running_check = false;

            bool outer_coil_on = false;
            bool inner_coil_on = false;
            bool sample_zone_coil_on = false;

            SetOvenChannelOutput(OvenChanEnum.AllOff);   // start with all oven channels off
            SetAirRelayChannelOutput(AirChanStatusEnum.AirOff);     //Start with air switched off

            if (CoolMethod_copy == "1" &&
                    n2_running_check == false)
            {
                // Flow high pressure nitrogen for 10 seconds to fill
                // the oven cavity with nitrogen
                if (fill_n2_check == false)
                {
                    count = 0;
                    SetAirRelayChannelOutput(AirChanStatusEnum.HighN2);
                    while (count <= 10)
                    {
                        Thread.Sleep(1000);
                        count++;
                    }
                    fill_n2_check = true;
                    SetAirRelayChannelOutput(AirChanStatusEnum.AirOff);
                }

                // Low pressure N2 trickle begins
                SetAirRelayChannelOutput(AirChanStatusEnum.LowN2);
                n2_running_check = true;

                bool low_n2_adjusted = false;

                while (!low_n2_adjusted)
                {
                    MessageBox.Show(
                        "Please change the Low N2 Gauge Level (by twisting the Gauge now) until " +
                        "the black indicator bead is beween the two black arrows. ",
                        "Set Gauge Level",
                        MessageBoxButtons.OK);

                    DialogResult result =
                        MessageBox.Show(
                            "Is the Low N2 Gauge set to the correct level?",
                            "Verify Gauge Level",
                            MessageBoxButtons.YesNo);

                    if (result == System.Windows.Forms.DialogResult.Yes)
                    {
                        low_n2_adjusted = true;
                    }
                }
            }

            EnableStartOvenButton start_oven_button_del = new EnableStartOvenButton(EnableStartCoolingButton);
            StartCoolingButton.BeginInvoke(start_oven_button_del);

            HeatingStarted = true;

            while (oven_check == ComponentCheckStatusEnum.Running)
            {
                Heat_Time = DateTime.Now;

                DateTime start_heat_increment;
                DateTime end_heat_increment;

                for (int i = 1; i <= 100; i++)
                {
                    start_heat_increment = DateTime.Now;

                    if (heat_EachZone[0] > 0)
                    {
                        if (!outer_coil_on)
                        {
                            SetOvenChannelOutput(OvenChanEnum.Outer, OvenHeatOnOffEnum.On);
                            outer_coil_on = true;
                        }
                    }
                    else
                    {
                        SetOvenChannelOutput(OvenChanEnum.Outer, OvenHeatOnOffEnum.Off);
                        outer_coil_on = false;
                    }

                    if (heat_EachZone[1] > 0)
                    {
                        if (!sample_zone_coil_on)
                        {
                            SetOvenChannelOutput(OvenChanEnum.SampleZone, OvenHeatOnOffEnum.On);
                            sample_zone_coil_on = true;
                        }
                    }
                    else
                    {
                        SetOvenChannelOutput(OvenChanEnum.SampleZone, OvenHeatOnOffEnum.Off);
                        sample_zone_coil_on = false;
                    }

                    if (heat_EachZone[2] > 0)
                    {
                        if (!inner_coil_on)
                        {
                            SetOvenChannelOutput(OvenChanEnum.Inner, OvenHeatOnOffEnum.On);
                            inner_coil_on = true;
                        }
                    }
                    else
                    {
                        SetOvenChannelOutput(OvenChanEnum.Inner, OvenHeatOnOffEnum.Off);
                        inner_coil_on = false;
                    }

                    for (int j = 0; j < 3; j++)
                    {
                        heat_EachZone[j]--;
                    }

                    end_heat_increment = DateTime.Now;

                    TimeSpan heat_increment_duration = (end_heat_increment - start_heat_increment);

                    if (heat_increment_duration.TotalMilliseconds < heat_increment_time_in_milliseconds)
                    {
                        System.Threading.Thread.Sleep((int)(heat_increment_time_in_milliseconds - heat_increment_duration.TotalMilliseconds));
                    }

                    //If Set Temp Reached and Start Set Temp Hold Time not set
                    //Set Start Set Temp Hold Time
                    if (MaxTempPlateauReached &&
                        !MaxTemp_StartTime_Set)
                    {
                        MaxTemp_StartTime = DateTime.Now;
                        MaxTemp_StartTime_Set = true;
                    }

                    //If Set Temp Reached, then wait Hold Time till start cool down
                    //Use MaxTemp_StartTime to determine the curent duration of the Hold Peak Time
                    if (MaxTempPlateauReached)
                    {
                        TimeSpan peak_duration = DateTime.Now - MaxTemp_StartTime;

                        double hold_time_minutes = HoldTime_copy.TotalMinutes;

                        HoldTimeRemaining_copy = (hold_time_minutes - peak_duration.TotalMinutes).ToString("#0.0#");
                        HoldTimeRemainingTextBox.BeginInvoke((Action)(() => HoldTimeRemainingTextBox.Text = HoldTimeRemaining_copy));

                        if (peak_duration.TotalMinutes > hold_time_minutes)
                        {
                            oven_check = ComponentCheckStatusEnum.None;
                        }
                    }
                }

                //turn off oven heat outside of heating cycle
                SetOvenChannelOutput(OvenChanEnum.OvenOff);
                inner_coil_on = false;
                outer_coil_on = false;
                sample_zone_coil_on = false;

                ///////////////////////////////////////////////////////////////

                //Set interlock for PID cycle reading temperature
                IsLockedCurrentTemp_Array = true;

                //Select Max Temperature on the Outer Zone of the Sample tray
                CurrentTemp_EachZone[0] = Math.Max(CurrentTemperatures[0],
                                                   CurrentTemperatures[5]);

                //Select Max Temperature at Sample Tray in Sample Zone
                CurrentTemp_EachZone[1] = Math.Max(CurrentTemperatures[1],
                                                   CurrentTemperatures[4]);

                //Select Max Temperature at Sample Tray in Inner Zone
                CurrentTemp_EachZone[2] = Math.Max(CurrentTemperatures[2],
                                                   CurrentTemperatures[3]);

                IsLockedCurrentTemp_Array = false;

                for (int i = 0; i < 3; i++)
                {
                    //Make sure a Previous Temp of Zero is never used
                    //this will throw off the rate correction parameter
                    if (PreviousTemp_EachZone[i] == 0)
                        PreviousTemp_EachZone[i] = CurrentTemp_EachZone[i];

                    //Calculate the rate correction - D in PID
                    rate_correction_EachZone[i] =
                        (PreviousTemp_EachZone[i] - CurrentTemp_EachZone[i]) * 100 * oven_pid_settings.rate_EachZone[i];

                    //Calculate the heat duty cycle % parameter from P, I, & D
                    heat_EachZone[i] =
                        (int)((100 / oven_pid_settings.proportional_band_EachZone[i]) *
                                (set_point_temperature - CurrentTemp_EachZone[i]) +
                                oven_pid_settings.offset_EachZone[i] +
                                rate_correction_EachZone[i]);

                    //Anti-windup - prevent I from incrementing unless we're heating
                    //and at set-point
                    if (heat_EachZone[i] < 100 &&
                        heat_EachZone[i] > 0 &&
                        rate_correction_EachZone[i] == 0)
                        oven_pid_settings.offset_EachZone[i] +=
                            (set_point_temperature - CurrentTemp_EachZone[i]) * oven_pid_settings.reset_EachZone[i];

                    //Store current temp to previous temp for next cycle's calculation of the
                    //Rate Correction (D) component.
                    PreviousTemp_EachZone[i] = CurrentTemp_EachZone[i];
                }
            }

            oven_start_check = ComponentCheckStatusEnum.None;

            //turn off oven heat outside of heating cycle
            SetOvenChannelOutput(OvenChanEnum.OvenOff);
            inner_coil_on = false;
            outer_coil_on = false;
            sample_zone_coil_on = false;

            HeatingStopped = true;
            MaxTempPlateauReached = false;
            MaxTemp_StartTime_Set = false;
            HeatingStarted = false;
            HeatingStarted_logged = false;
            MaxTempReached_logged = false;

            //If not thread aborting, start cooling
            if (oven_control_thread.ThreadState == ThreadState.AbortRequested ||
                oven_control_thread.ThreadState == ThreadState.Aborted)
                return;

            if (oven_check == ComponentCheckStatusEnum.Aborted) return;

            oven_cooling_check = ComponentCheckStatusEnum.Running;
            DoOvenCooling();
        }
Ejemplo n.º 12
0
        // This function updates the temperature log text file. It returns if
        // the number of channels is invalid. Otherwise, it uses a while loop to
        // output temperature readings to a .txt file in the same directory as
        // the program folder. It shows an error if there is an open channel.
        public void UpdateLog()
        {
            string subject = "";
            string body = "";

            string separator = "xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx" +
                            "xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx" +
                            "xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx" +
                            "xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx";

            while (log_check == ComponentCheckStatusEnum.Running &&
                   log_thread.ThreadState != ThreadState.AbortRequested)
            {
                if (log_state == LogStatusEnum.NotLogged)
                {
                    log_state = LogStatusEnum.Logged;

                    string[] text1 =
                        {"Temperature and events log file.",
                            " ",
                            "Created on " +
                            Start_Log_File_Time.ToString(format),
                            " ",
                            "Temperature read approx. every 5 " +
                            "seconds in degrees Celsius.",
                            " ",
                            " "};

                    System.IO.File.WriteAllLines(directory, text1);

                    string text2 = "Time\t";

                    for (int i = 0; i < MAX_CHANCOUNT; i++)
                    {
                        text2 += String.Format("Channel{0}", i) + "\t";
                    }

                    using (StreamWriter sw = File.AppendText(directory))
                    {
                        sw.WriteLine(text2);
                        sw.WriteLine(" ");
                    }
                }

                if (HeatingStarted && !HeatingStarted_logged)
                {
                    string temp = DateTime.Now.ToString("T") + "\t\t" +
                            "HEATING STARTED!";

                    using (StreamWriter sw = File.AppendText(directory))
                    {
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                        sw.WriteLine(temp);
                        sw.WriteLine("\t\t\tUser: "******"\t\t\tBatch code: " + BatchCode_copy);
                        sw.WriteLine("\t\t\tMax. Temperature: " + MaxTemp_copy);
                        sw.WriteLine("\t\t\tHold Time: " + HoldTime_copy);
                        sw.WriteLine("\t\t\tCooling method: " + CoolMethod_copy);
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                    }

                    subject = "Heating has started on " + OvenName_copy +
                        " oven!";

                    body = User_copy + ",\n\n" + subject +
                        "\n\nParameters are: \nBatch Code: " + BatchCode_copy +
                        "\nMax.Temp: " + MaxTemp_copy +
                        "\nHold Time: " + HoldTime_copy +
                        "\nCooling Method: " + CoolMethod_copy +
                        "\nTime: " + OvenStartTime_copy + "\n";
                    SendEmail(subject, body);
                    HeatingStarted_logged = true;
                }

                else if (HeatingStopped && !HeatingStopped_logged)
                {
                    string temp = DateTime.Now.ToString("T") + "\t\t" +
                            "HEATING STOPPED!";

                    using (StreamWriter sw = File.AppendText(directory))
                    {
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                        sw.WriteLine(temp);
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                    }

                    subject = "Heating has stopped on " + OvenName_copy +
                        " oven!";
                    body = User_copy + ",\n\n" + subject;
                    SendEmail(subject, body);
                    HeatingStopped_logged = true;
                }

                else if (MaxTempPlateauReached && !MaxTempReached_logged)
                {
                    string temp = DateTime.Now.ToString("T") + "\t\t" +
                            "MAX. TEMP REACHED!";

                    using (StreamWriter sw = File.AppendText(directory))
                    {
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                        sw.WriteLine(temp);
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                    }

                    subject = "Max. temp reached on " + OvenName_copy +
                        " oven!";
                    body = User_copy + ",\n\n" + subject;
                    SendEmail(subject, body);
                    MaxTempReached_logged = true;
                }

                else if (CoolingStarted && !CoolingStarted_logged)
                {
                    string temp = DateTime.Now.ToString("T") + "\t\t" +
                            "COOLING STARTED!";

                    using (StreamWriter sw = File.AppendText(directory))
                    {
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                        sw.WriteLine(temp);
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                    }

                    subject = "Cooling has started on " + OvenName_copy +
                        " oven!";
                    body = User_copy + ",\n\n" + subject;
                    SendEmail(subject, body);
                    CoolingStarted_logged = true;
                }

                else if (IsCriticalApplicationError && !IsCriticalApplicationError_logged)
                {
                    string temp = DateTime.Now.ToString("T") + "\t\t" +
                            "CRITICAL ERROR!";

                    using (StreamWriter sw = File.AppendText(directory))
                    {
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                        sw.WriteLine(temp);
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                    }

                    subject = "Critical error on " + OvenName_copy + " oven!";
                    body = User_copy + ",\n\n" + subject + "\n" +
                        CriticalErrorMessage;
                    SendEmail(subject, body);
                    IsCriticalApplicationError_logged = true;
                }

                else if (OvenRunDone && !OvenRunDone_logged)
                {
                    string temp = DateTime.Now.ToString("T") + "\t\t" +
                            "OVEN RUN COMPLETE!";

                    using (StreamWriter sw = File.AppendText(directory))
                    {
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                        sw.WriteLine(temp);
                        sw.WriteLine("\t\t\tUser: "******"\t\t\tBatch code: " + BatchCode_copy);
                        sw.WriteLine("\t\t\tMax. Temperature: " + MaxTemp_copy);
                        sw.WriteLine("\t\t\tHold Time: " + HoldTime_copy);
                        sw.WriteLine("\t\t\tCooling method: " + CoolMethod_copy);
                        sw.WriteLine(" ");
                        sw.WriteLine(separator);
                        sw.WriteLine(" ");
                    }

                    subject = "Oven run completed on " + OvenName_copy + " oven!";
                    body = User_copy + ",\n\n" + subject + "\n";
                    SendEmail(subject, body);

                    //Stop Logging -- Oven run is done
                    log_check = ComponentCheckStatusEnum.None;
                }

                string text3 = DateTime.Now.ToString("T") + "\t";

                for (int i = 0; i < MAX_CHANCOUNT; i++)
                {
                    text3 += CurrentTemperatures[i].ToString() + "\t";
                }

                using (StreamWriter sw = File.AppendText(directory))
                {
                    sw.WriteLine(text3);
                }

                Thread.Sleep(4800);
            }

            OvenRunDone = false;
            OvenRunDone_logged = false;
        }