/// <summary>
/// 小车在线状态切换。
/// </summary>
void rs485Bus_CommunicationClient_ConnectedChanged(object sender, EventArgs e)
{
ICommunicationClient communicationClient = (ICommunicationClient)sender;
if (communicationClient.Connected != true && DateTime.Now - this.lastConnectionErrorTime < this.continuousConnectionErrorTimeout)
{
return;
}
this.lastConnectionErrorTime = DateTime.Now;
while (true)
{
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Cart cfgCart = dbContext.CFG_Carts
.First(c => c.Id == this.CFG_CartId);
cfgCart.OnLine = communicationClient.Connected == true;
dbContext.SaveChanges();
}
break;
}
catch
{
Thread.Sleep(1000);
}
}
}
/// <summary>
/// 刷新视图模型。
/// </summary>
public void Refresh()
{
this.Items.Clear();
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
List <CFG_WorkStation> cfgWorkStations = dbContext.CFG_WorkStations
.OrderBy(c => c.Code)
.ToList();
foreach (CFG_WorkStation cfgWorkStation in cfgWorkStations)
{
WorkStationModel workStationModel = new WorkStationModel();
workStationModel.CFG_WorkStation = cfgWorkStation;
CFG_Cart cfgCart1 = cfgWorkStation.CFG_WorkStationCurrentCarts.Where(wscc => wscc.Position == 1).Select(wscc => wscc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart2 = cfgWorkStation.CFG_WorkStationCurrentCarts.Where(wscc => wscc.Position == 2).Select(wscc => wscc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart3 = cfgWorkStation.CFG_WorkStationCurrentCarts.Where(wscc => wscc.Position == 3).Select(wscc => wscc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart4 = cfgWorkStation.CFG_WorkStationCurrentCarts.Where(wscc => wscc.Position == 4).Select(wscc => wscc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart5 = cfgWorkStation.CFG_WorkStationCurrentCarts.Where(wscc => wscc.Position == 5).Select(wscc => wscc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart6 = cfgWorkStation.CFG_WorkStationCurrentCarts.Where(wscc => wscc.Position == 6).Select(wscc => wscc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart7 = cfgWorkStation.CFG_WorkStationCurrentCarts.Where(wscc => wscc.Position == 7).Select(wscc => wscc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart8 = cfgWorkStation.CFG_WorkStationCurrentCarts.Where(wscc => wscc.Position == 8).Select(wscc => wscc.CFG_Cart).FirstOrDefault();
if (cfgCart1 != null)
{
workStationModel.CurrentCartName1 = cfgCart1.Name;
}
if (cfgCart2 != null)
{
workStationModel.CurrentCartName2 = cfgCart2.Name;
}
if (cfgCart3 != null)
{
workStationModel.CurrentCartName3 = cfgCart3.Name;
}
if (cfgCart4 != null)
{
workStationModel.CurrentCartName4 = cfgCart4.Name;
}
if (cfgCart5 != null)
{
workStationModel.CurrentCartName5 = cfgCart5.Name;
}
if (cfgCart6 != null)
{
workStationModel.CurrentCartName6 = cfgCart6.Name;
}
if (cfgCart7 != null)
{
workStationModel.CurrentCartName7 = cfgCart7.Name;
}
if (cfgCart8 != null)
{
workStationModel.CurrentCartName8 = cfgCart8.Name;
}
this.Items.Add(workStationModel);
}
}
}
string GetGzzListFromCfgCartMaterial(CFG_Cart cfgCart)
{
List <string> gzzList = new List <string>();
foreach (CFG_CartCurrentMaterial cfgCartCurrentMateiral in cfgCart.CFG_CartCurrentMaterials)
{
if (cfgCartCurrentMateiral.AST_CartTaskItem != null)
{
foreach (AST_LesTaskItem astLesTaskItem in cfgCartCurrentMateiral.AST_CartTaskItem.AST_PalletTaskItem.AST_LesTaskItems)
{
string[] gzzArray = astLesTaskItem.AST_LesTask.GzzList.Split(new char[] { ',' }, StringSplitOptions.RemoveEmptyEntries);
foreach (string gzz in gzzArray)
{
if (!gzzList.Contains(gzz))
{
gzzList.Add(gzz);
}
}
}
}
}
gzzList.Sort();
return(string.Join(",", gzzList));
}
/// <summary>
/// 还原系统启动前的状态。
/// </summary>
void Restore()
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
List <FND_Task> ingFndTasks = dbContext.FND_Tasks
.Where(t => t.FindingStatus == FindingStatus.Displaying ||
t.FindingStatus == FindingStatus.Blinking)
.ToList();
foreach (FND_Task fndTask in ingFndTasks)
{
if (fndTask.FindingStatus == FindingStatus.Displaying)
{
fndTask.FindingStatus = FindingStatus.NeedDisplay;
}
else if (fndTask.FindingStatus == FindingStatus.Blinking)
{
fndTask.FindingStatus = FindingStatus.NeedBlink;
}
}
dbContext.SaveChanges();
List <FND_Task> unfinishedFndTasks = dbContext.FND_Tasks
.Where(t => t.FindingStatus != FindingStatus.Finished ||
t.CFG_Cart.CartStatus == CartStatus.InCarriageToWorkStation)
.ToList();
foreach (FND_Task fndTask in unfinishedFndTasks)
{
CFG_WorkStation cfgWorkStation = fndTask.CFG_WorkStation;
CFG_Cart cfgCart = fndTask.CFG_Cart;
string gzzList = this.GetGzzListFromCfgCartMaterial(cfgCart);
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(fndTask.CFG_CartId);
Ptl900U ptl900UPublisher = cartPtl.GetPtl900UPublisher();
Ptl900U ptl900ULight = cartPtl.GetPtl900ULight();
Display900UItem publisherDisplay900UItem = new Display900UItem();
publisherDisplay900UItem.Name = string.Format(CultureInfo.InvariantCulture, "{0}：{1}", cfgWorkStation.Name, gzzList);
publisherDisplay900UItem.Description = string.Format(CultureInfo.InvariantCulture, @"项目：{0}，{1}
批次：{2}
最迟抵达：{3:HH:mm:ss}", fndTask.ProjectCode, fndTask.ProjectStep, fndTask.BatchCode, fndTask.MaxNeedArrivedTime);
publisherDisplay900UItem.Count = (ushort)cfgCart.CFG_CartCurrentMaterials
.Where(ccm => ccm.Quantity != null)
.Select(ccm => ccm.Quantity.Value)
.Sum();
publisherDisplay900UItem.Unit = "个";
ptl900UPublisher.Clear(true);
ptl900UPublisher.Lock();
ptl900UPublisher.Display(publisherDisplay900UItem, LightColor.Off);
if (fndTask.FindingStatus == FindingStatus.New)
{
ptl900ULight.Clear();
ptl900ULight.Display(new Display900UItem(), LightColor.Cyan);
}
}
}
}
/// <summary>
/// 刷新视图模型。
/// </summary>
public void Refresh()
{
this.Items.Clear();
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
List <CFG_Channel> cfgChannels = dbContext.CFG_Channels
.OrderBy(c => c.Code)
.ToList();
foreach (CFG_Channel cfgChannel in cfgChannels)
{
ChannelModel channelModel = new ChannelModel();
channelModel.CFG_Channel = cfgChannel;
CFG_Pallet cfgPallet = cfgChannel.CFG_ChannelCurrentPallet.CFG_Pallet;
if (cfgPallet != null)
{
channelModel.CurrentPalletCode = cfgPallet.Code;
}
CFG_Cart cfgCart1 = cfgChannel.CFG_ChannelCurrentCarts.Where(ccc => ccc.Position == 1).Select(ccc => ccc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart2 = cfgChannel.CFG_ChannelCurrentCarts.Where(ccc => ccc.Position == 2).Select(ccc => ccc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart3 = cfgChannel.CFG_ChannelCurrentCarts.Where(ccc => ccc.Position == 3).Select(ccc => ccc.CFG_Cart).FirstOrDefault();
CFG_Cart cfgCart4 = cfgChannel.CFG_ChannelCurrentCarts.Where(ccc => ccc.Position == 4).Select(ccc => ccc.CFG_Cart).FirstOrDefault();
if (cfgCart1 != null)
{
channelModel.CurrentCartName1 = cfgCart1.Name;
}
if (cfgCart2 != null)
{
channelModel.CurrentCartName2 = cfgCart2.Name;
}
if (cfgCart3 != null)
{
channelModel.CurrentCartName3 = cfgCart3.Name;
}
if (cfgCart4 != null)
{
channelModel.CurrentCartName4 = cfgCart4.Name;
}
if (cfgChannel.Code.Equals("8"))
{
channelModel.Light1OnLine = false;
channelModel.Light2OnLine = false;
channelModel.Light3OnLine = false;
}
else
{
channelModel.Light1OnLine = cfgChannel.CFG_ChannelPtlDevices.Where(cpd => cpd.Position == 3).Select(cpd => cpd.OnLine).First();
channelModel.Light2OnLine = cfgChannel.CFG_ChannelPtlDevices.Where(cpd => cpd.Position == 4).Select(cpd => cpd.OnLine).First();
channelModel.Light3OnLine = cfgChannel.CFG_ChannelPtlDevices.Where(cpd => cpd.Position == 5).Select(cpd => cpd.OnLine).First();
}
this.Items.Add(channelModel);
}
}
}
private void buttonOK_Click(object sender, RoutedEventArgs e)
{
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
int from = int.Parse(this.textBoxFrom.Text, CultureInfo.InvariantCulture);
int count = int.Parse(this.textBoxCount.Text, CultureInfo.InvariantCulture);
for (int cartNumber = from; cartNumber < from + count; cartNumber++)
{
CFG_Cart cfgCart = new CFG_Cart();
cfgCart.Code = string.Format(CultureInfo.InvariantCulture, "{0:000000}", 100000 + cartNumber);
cfgCart.Name = string.Format(CultureInfo.InvariantCulture, "料车 {0}", cartNumber);
cfgCart.Rfid1 = "AABBCCDDEEFF";
cfgCart.XGateIP = "192.168.0.10";
cfgCart.CartStatus = CartStatus.Free;
dbContext.CFG_Carts.Add(cfgCart);
//小车上的 8 个库位
for (int position = 1; position <= 8; position++)
{
CFG_CartCurrentMaterial cfgCartCurrentMaterial = new CFG_CartCurrentMaterial();
cfgCartCurrentMaterial.CFG_Cart = cfgCart;
cfgCartCurrentMaterial.Position = position;
cfgCartCurrentMaterial.Usability = CartPositionUsability.Enable;
dbContext.CFG_CartCurrentMaterials.Add(cfgCartCurrentMaterial);
}
//小车上的 10 个标签
for (byte deviceAddress = 1; deviceAddress <= 10; deviceAddress++)
{
CFG_CartPtlDevice cfgCartPtlDevice = new CFG_CartPtlDevice();
cfgCartPtlDevice.CFG_Cart = cfgCart;
cfgCartPtlDevice.DeviceAddress = deviceAddress;
dbContext.CFG_CartPtlDevices.Add(cfgCartPtlDevice);
}
}
dbContext.SaveChanges();
}
this.DialogResult = true;
this.Close();
}
catch (Exception ex)
{
MessageBox.Show(this, ex.Message, this.Title, MessageBoxButton.OK, MessageBoxImage.Error);
}
}
/// <summary>
/// 刷新视图模型。
/// </summary>
public void Refresh()
{
this.Items.Clear();
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
List <string> listWorkStationCode = dbContext.MarketZones.OrderBy(t => t.AreaId).Select(t => t.AreaId).Distinct().ToList();
List <MarketZone> marketZones = dbContext.MarketZones.ToList();
foreach (string workStationCode in listWorkStationCode)
{
MarketModel marketModel = new MarketModel();
marketModel.WorkStationCode = workStationCode;
List <MarketZone> curMarketZones = marketZones.Where(t => t.AreaId.Equals(workStationCode)).ToList();
if (curMarketZones.Count > 0)
{
foreach (MarketZone marketZone in curMarketZones)
{
if (marketZone.CFG_CartId != null)
{
if (marketZone.Position == 1)
{
CFG_Cart cfgCart1 = dbContext.CFG_Carts.FirstOrDefault(t => t.Id == marketZone.CFG_CartId);
marketModel.CurrentCartName1 = cfgCart1.Name;
}
else if (marketZone.Position == 2)
{
CFG_Cart cfgCart2 = dbContext.CFG_Carts.FirstOrDefault(t => t.Id == marketZone.CFG_CartId);
marketModel.CurrentCartName2 = cfgCart2.Name;
}
else if (marketZone.Position == 3)
{
CFG_Cart cfgCart3 = dbContext.CFG_Carts.FirstOrDefault(t => t.Id == marketZone.CFG_CartId);
marketModel.CurrentCartName3 = cfgCart3.Name;
}
else if (marketZone.Position == 4)
{
CFG_Cart cfgCart4 = dbContext.CFG_Carts.FirstOrDefault(t => t.Id == marketZone.CFG_CartId);
marketModel.CurrentCartName4 = cfgCart4.Name;
}
}
}
}
this.Items.Add(marketModel);
}
}
}
/// <summary>
/// 从巷道解除料车的停靠。
/// </summary>
/// <param name="cfgChannelId">巷道的主键。</param>
/// <param name="cfgCartCodeOrRfid">料车编码或 RFID 标签。</param>
public void UnDockCartFromChannel(int cfgChannelId, string cfgCartCodeOrRfid)
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Cart cfgCart = dbContext.CFG_Carts
.FirstOrDefault(c => c.Code == cfgCartCodeOrRfid ||
c.Rfid1 == cfgCartCodeOrRfid ||
c.Rfid2 == cfgCartCodeOrRfid);
if (cfgCart == null)
{
throw new ArgumentException("没有找到小车：" + cfgCartCodeOrRfid, "cfgCartCodeOrRfid");
}
ChannelCurrentCartBinder.Instance.UnDock(cfgChannelId, cfgCart.Id);
}
}
/// <summary>
/// 如果长时间无法交互，则自动交互。
/// </summary>
void AutoPressByDeviceErrorAsync(long capturedCurrentAsmTaskItemId, Ptl900U ptl900U, Display900UItem display900UItem)
{
ThreadPool.QueueUserWorkItem(_ =>
{
DateTime beginSleepTime = DateTime.Now;
while (this.CurrentAsmTaskItemId == capturedCurrentAsmTaskItemId && ptl900U.InError != false && (DateTime.Now - beginSleepTime) < this.autoPressTimeout)
{
Thread.Sleep(1);
}
if (this.CurrentAsmTaskItemId == capturedCurrentAsmTaskItemId &&
ptl900U.InError != false)
{
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_WorkStation cfgWorkStation = dbContext.CFG_WorkStations
.First(ws => ws.Id == this.CFG_WorkStationId);
ASM_TaskItem asmTaskItem = dbContext.ASM_TaskItems
.First(ti => ti.Id == capturedCurrentAsmTaskItemId);
ASM_AssembleIndicationItem asmAssembleIndicationItem = asmTaskItem.ASM_AssembleIndicationItem;
ASM_AssembleIndication asmAssembleIndication = asmAssembleIndicationItem.ASM_AssembleIndication;
CFG_Cart cfgCart = asmTaskItem.CFG_Cart;
Logger.Log(this.GetType().Name + "." + cfgWorkStation.Code, DateTime.Now.ToString("HH:mm:ss") + " 长时间无法交互，自动交互："
+ asmAssembleIndication.ProductSequence + ", "
+ asmAssembleIndication.GzzList + ", "
+ asmAssembleIndicationItem.MaterialCode + ", "
+ asmAssembleIndicationItem.MaterialName + ", "
+ cfgCart.Name + ", "
+ asmTaskItem.CartPosition + Environment.NewLine);
}
}
catch { }
ptl900U.Clear(true);
Ptl900UPressedEventArgs ptl900UPressedEventArgs = new Ptl900UPressedEventArgs();
ptl900UPressedEventArgs.ResultByItem.Add(display900UItem, display900UItem.Count);
this.ptl900U_Pressed(ptl900U, ptl900UPressedEventArgs, true);
}
});
}
/// <summary>
/// 绑定料车的 RFID 标签。
/// </summary>
/// <param name="cfgCartCode">料车编码。</param>
/// <param name="rfid1">RFID 标签一。</param>
/// <param name="rfid2">RFID 标签二。</param>
public void BindCartRfid(string cfgCartCode, string rfid1, string rfid2)
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Cart cfgCart = dbContext.CFG_Carts
.FirstOrDefault(c => c.Code == cfgCartCode);
if (cfgCart == null)
{
throw new ArgumentException("没有找到小车：" + cfgCartCode, "cfgCartCode");
}
cfgCart.Rfid1 = rfid1;
cfgCart.Rfid2 = rfid2;
dbContext.SaveChanges();
}
}
/// <summary>
/// 生产线边空满交换
/// </summary>
/// <param name="sender"></param>
/// <param name="e"></param>
private void btnCartSwitch_Click(object sender, RoutedEventArgs e)
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
GeelyPTL.Dialogs.SwitchCartWindow dlg = new GeelyPTL.Dialogs.SwitchCartWindow();
dlg.ShowDialog();
if (dlg.DialogResult == false)
{
return;
}
string sSwitchCartCode = dlg.SwitchCartCode;
if (string.IsNullOrEmpty(sSwitchCartCode))
{
MessageBox.Show("请先填写要进行空满交换的料架编码");
return;
}
CFG_Cart cfgCart = dbContext.CFG_Carts.FirstOrDefault(t => t.Code.Equals(sSwitchCartCode));
if (cfgCart == null)
{
MessageBox.Show("没有找到对应的料架");
return;
}
if (MessageBox.Show("是否要开始生产线边空满交换？", "提示", MessageBoxButton.YesNo, MessageBoxImage.Question, MessageBoxResult.No) == MessageBoxResult.Yes)
{
////解除停靠
//CFG_WorkStationCurrentCart cfgWorkStationCurrentCart = dbContext.CFG_WorkStationCurrentCarts
// .FirstOrDefault(wscc => wscc.CFG_CartId == cfgCart.Id);
//if (cfgWorkStationCurrentCart != null)
//{
// cfgWorkStationCurrentCart.CFG_CartId = null;
// cfgWorkStationCurrentCart.DockedTime = null;
//}
List <DST_DistributeTask> distributeTasks = DistributingTaskGenerator.Instance.GenerateProductCartSwitchTask(cfgCart);
foreach (DST_DistributeTask distributeTask in distributeTasks)
{
dbContext.DST_DistributeTasks.Add(distributeTask);
}
string result = dbContext.SaveChanges() > 0 ? "生成空满交换任务成功" : "生成空满交换任务失败";
MessageBox.Show(result);
}
}
}
private void Window_Loaded(object sender, RoutedEventArgs e)
{
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Cart cfgCart = dbContext.CFG_Carts
.First(c => c.Id == this.cfgCartId);
this.textBoxName.Text = cfgCart.Name;
this.textBoxRfid1.Text = cfgCart.Rfid1;
this.textBoxXGateMAC.Text = cfgCart.XGateMAC;
this.textBoxXGateIP.Text = cfgCart.XGateIP;
}
}
catch (Exception ex)
{
MessageBox.Show(this, ex.Message, this.Title, MessageBoxButton.OK, MessageBoxImage.Error);
this.Close();
}
}
/// <summary>
/// 还原之前的停靠状态。
/// </summary>
void Restore()
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_WorkStation cfgWorkStation = dbContext.CFG_WorkStations
.First(ws => ws.Id == this.CFG_WorkStationId);
List <CFG_WorkStationCurrentCart> cfgWorkStationCurrentCarts = dbContext.CFG_WorkStationCurrentCarts
.Include(wscc => wscc.CFG_WorkStation)
.Include(wscc => wscc.CFG_Cart)
.Include(wscc => wscc.CFG_Cart.CFG_CartCurrentMaterials)
.Where(wscc => wscc.CFG_WorkStationId == this.CFG_WorkStationId && wscc.CFG_CartId != null)
.ToList();
foreach (CFG_WorkStationCurrentCart cfgWorkStationCurrentCart in cfgWorkStationCurrentCarts)
{
CFG_Cart cfgCart = cfgWorkStationCurrentCart.CFG_Cart;
CFG_CartCurrentMaterial firstNotEmptyCfgCartCurrentMaterial = cfgCart.CFG_CartCurrentMaterials
.FirstOrDefault(ccm => ccm.AST_CartTaskItemId != null);
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(cfgCart.Id);
Ptl900U cartPtl900UPublisher = cartPtl.GetPtl900UPublisher();
Display900UItem cartPublisherDisplay900UItem = new Display900UItem();
cartPublisherDisplay900UItem.Name = "抵达工位 " + cfgWorkStation.Name;
if (firstNotEmptyCfgCartCurrentMaterial != null)
{
cartPublisherDisplay900UItem.Description = string.Format(CultureInfo.InvariantCulture, @"项目：{0}
阶段：{1}
批次：{2}", firstNotEmptyCfgCartCurrentMaterial.ProjectCode, firstNotEmptyCfgCartCurrentMaterial.ProjectStep, firstNotEmptyCfgCartCurrentMaterial.BatchCode);
}
cartPublisherDisplay900UItem.Count = (ushort)cfgWorkStationCurrentCart.Position;
cartPublisherDisplay900UItem.Unit = "位";
cartPtl900UPublisher.Lock();
cartPtl900UPublisher.Display(cartPublisherDisplay900UItem, LightColor.Off);
}
Logger.Log(this.GetType().Name + "." + cfgWorkStation.Code, DateTime.Now.ToString("HH:mm:ss") + " Restore() 完成" + Environment.NewLine);
}
}
/// <summary>
/// 解绑小车
/// </summary>
/// <param name="nCartID"></param>
/// <returns></returns>
public string UnDockCart(int nCartID)
{
string result = "Success";
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Cart cfgCart = dbContext.CFG_Carts.FirstOrDefault(t => t.Id == nCartID);
if (cfgCart != null)
{
List <CFG_CartCurrentMaterial> cfgCartCurrentMaterials = cfgCart.CFG_CartCurrentMaterials.ToList();
//设备控制
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(nCartID);
Ptl900U ptl900UPublisher = cartPtl.GetPtl900UPublisher();
Ptl900U ptl900ULight = cartPtl.GetPtl900ULight();
ptl900UPublisher.Clear(true);
ptl900UPublisher.Unlock();
foreach (CFG_CartCurrentMaterial cfgCartCurrentMaterial in cfgCartCurrentMaterials)
{
Ptl900U ptl900U = cartPtl.GetPtl900UByPosition(cfgCartCurrentMaterial.Position);
ptl900U.Clear(true);
ptl900U.Unlock();
}
ptl900ULight.Clear();
}
}
}
catch (Exception ex)
{
result = ex.Message;
}
return(result);
}
/// <summary>
/// 停靠料车到巷道。
/// </summary>
/// <param name="cfgChannelId">巷道的主键。</param>
/// <param name="cfgCartCodeOrRfid">料车编码或 RFID 标签。</param>
public void DockCartToChannel(int cfgChannelId, string cfgCartCodeOrRfid)
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Cart cfgCart = dbContext.CFG_Carts
.FirstOrDefault(c => c.Code == cfgCartCodeOrRfid ||
c.Rfid1 == cfgCartCodeOrRfid ||
c.Rfid2 == cfgCartCodeOrRfid);
if (cfgCart == null)
{
throw new ArgumentException("没有找到小车：" + cfgCartCodeOrRfid, "cfgCartCodeOrRfid");
}
int?position = ChannelCurrentCartBinder.Instance.GetFirstEmptyPosition(cfgChannelId);
if (position == null)
{
throw new ArgumentException("车位已满。", "cfgChannelId");
}
ChannelCurrentCartBinder.Instance.Dock(cfgChannelId, position.Value, cfgCart.Id);
}
}
private void buttonOK_Click(object sender, RoutedEventArgs e)
{
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Cart cfgCart = dbContext.CFG_Carts
.First(c => c.Id == this.cfgCartId);
cfgCart.Rfid1 = this.textBoxRfid1.Text.Trim();
cfgCart.XGateMAC = this.textBoxXGateMAC.Text.Trim();
cfgCart.XGateIP = this.textBoxXGateIP.Text.Trim();
dbContext.SaveChanges();
}
this.DialogResult = true;
this.Close();
}
catch (Exception ex)
{
MessageBox.Show(this, ex.Message, this.Title, MessageBoxButton.OK, MessageBoxImage.Error);
}
}
private void Window_Loaded(object sender, RoutedEventArgs e)
{
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Cart cfgCart = dbContext.CFG_Carts
.First(c => c.Id == this.cfgCartId);
List <CFG_CartCurrentMaterial> cfgCartCurrentMaterials = dbContext.CFG_CartCurrentMaterials
.Include(ccm => ccm.CFG_Pallet)
.Where(ccm => ccm.CFG_CartId == this.cfgCartId)
.OrderBy(ccm => ccm.Position)
.ToList();
this.textBlockCartName.Text = cfgCart.Name;
CFG_CartCurrentMaterial firstNotEmptyCfgCartCurrentMaterial = cfgCartCurrentMaterials
.FirstOrDefault(ccm => ccm.Quantity != null);
if (firstNotEmptyCfgCartCurrentMaterial != null)
{
this.textBoxProjectCode.Text = firstNotEmptyCfgCartCurrentMaterial.ProjectCode;
this.textBoxProjectStep.Text = firstNotEmptyCfgCartCurrentMaterial.ProjectStep;
this.textBoxBatchCode.Text = firstNotEmptyCfgCartCurrentMaterial.BatchCode;
this.textBoxWorkStationCode.Text = firstNotEmptyCfgCartCurrentMaterial.CFG_WorkStation.Code;
this.textBoxChannelName.Text = firstNotEmptyCfgCartCurrentMaterial.CFG_Channel.Name;
}
this.dataGrid.ItemsSource = cfgCartCurrentMaterials;
}
}
catch (Exception ex)
{
MessageBox.Show(this, ex.Message, this.Title, MessageBoxButton.OK, MessageBoxImage.Error);
this.Close();
}
}
/// <summary>
/// 测试用方法。
/// </summary>
public void TestMethod_ClearCart(string cfgCartCodeOrRfid)
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Cart cfgCart = dbContext.CFG_Carts
.First(c => c.Code == cfgCartCodeOrRfid || c.Rfid1 == cfgCartCodeOrRfid || c.Rfid2 == cfgCartCodeOrRfid);
List <CFG_CartCurrentMaterial> cfgCartCurrentMaterials = cfgCart.CFG_CartCurrentMaterials
.ToList();
List <CFG_ChannelCurrentCart> cfgChannelCurrentCarts = cfgCart.CFG_ChannelCurrentCarts
.ToList();
List <CFG_WorkStationCurrentCart> cfgWorkStationCurrentCarts = cfgCart.CFG_WorkStationCurrentCarts
.ToList();
cfgCart.CartStatus = CartStatus.Free;
foreach (CFG_CartCurrentMaterial cfgCartCurrentMaterial in cfgCartCurrentMaterials)
{
cfgCartCurrentMaterial.AST_CartTaskItemId = null;
cfgCartCurrentMaterial.ProjectCode = null;
cfgCartCurrentMaterial.WbsId = null;
cfgCartCurrentMaterial.ProjectStep = null;
cfgCartCurrentMaterial.CFG_WorkStationId = null;
cfgCartCurrentMaterial.BatchCode = null;
cfgCartCurrentMaterial.CFG_ChannelId = null;
cfgCartCurrentMaterial.CFG_PalletId = null;
cfgCartCurrentMaterial.BoxCode = null;
cfgCartCurrentMaterial.FromPalletPosition = null;
cfgCartCurrentMaterial.MaterialCode = null;
cfgCartCurrentMaterial.MaterialName = null;
cfgCartCurrentMaterial.MaterialBarcode = null;
cfgCartCurrentMaterial.Quantity = null;
cfgCartCurrentMaterial.AssortedTime = null;
cfgCartCurrentMaterial.CFG_EmployeeId = null;
if (cfgCartCurrentMaterial.Usability != CartPositionUsability.DisableByOffLineDevice)
{
cfgCartCurrentMaterial.Usability = CartPositionUsability.Enable;
}
}
foreach (CFG_ChannelCurrentCart cfgChannelCurrentCart in cfgChannelCurrentCarts)
{
cfgChannelCurrentCart.CFG_CartId = null;
cfgChannelCurrentCart.DockedTime = null;
}
foreach (CFG_WorkStationCurrentCart cfgWorkStationCurrentCart in cfgWorkStationCurrentCarts)
{
cfgWorkStationCurrentCart.CFG_CartId = null;
cfgWorkStationCurrentCart.DockedTime = null;
}
dbContext.SaveChanges();
//设备控制
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(cfgCart.Id);
Ptl900U ptl900UPublisher = cartPtl.GetPtl900UPublisher();
Ptl900U ptl900ULight = cartPtl.GetPtl900ULight();
ptl900UPublisher.Clear(true);
ptl900UPublisher.Unlock();
foreach (CFG_CartCurrentMaterial cfgCartCurrentMaterial in cfgCartCurrentMaterials)
{
Ptl900U ptl900U = cartPtl.GetPtl900UByPosition(cfgCartCurrentMaterial.Position);
ptl900U.Clear(true);
ptl900U.Unlock();
}
ptl900ULight.Clear();
}
}
/// <summary>
/// 查询当前任务。
/// </summary>
/// <param name="cfgChannelId">巷道的主键。</param>
public AndroidPdaTaskInfo QueryCurrentTaskInfo(int cfgChannelId)
{
AssortingExecutor assortingExecutor = AssortingExecutorLoader.Instance.GetByChannelId(cfgChannelId);
AndroidPdaTaskInfo result = new AndroidPdaTaskInfo();
result.CFG_ChannelId = cfgChannelId;
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
if (assortingExecutor.CurrentCfgCartId != null)
{
CFG_Cart cfgCart = dbContext.CFG_Carts
.First(c => c.Id == assortingExecutor.CurrentCfgCartId.Value);
result.CFG_CartId = cfgCart.Id;
result.CartName = cfgCart.Name;
result.CartOnLine = cfgCart.OnLine;
}
if (assortingExecutor.CurrentAstCartTaskItemId == null)
{
if (assortingExecutor.CurrentAstPalletTaskItemId != null)
{
AST_PalletTaskItem currentAstPalletTaskItem = dbContext.AST_PalletTaskItems
.First(pti => pti.Id == assortingExecutor.CurrentAstPalletTaskItemId.Value);
List <CFG_CartCurrentMaterial> cfgCartCurrentMaterials = dbContext.CFG_CartCurrentMaterials
.Where(ccm => ccm.CFG_CartId == assortingExecutor.CurrentCfgCartId.Value)
.ToList();
foreach (CFG_CartCurrentMaterial cfgCartCurrentMaterial in cfgCartCurrentMaterials)
{
if (cfgCartCurrentMaterial.AST_CartTaskItemId == null)
{
//整层大件需要同层的两个空库位
if (currentAstPalletTaskItem.IsBig)
{
if ((cfgCartCurrentMaterial.Position == 1 && cfgCartCurrentMaterials[1].Usability != CartPositionUsability.Enable) ||
(cfgCartCurrentMaterial.Position == 2 && cfgCartCurrentMaterials[0].Usability != CartPositionUsability.Enable) ||
(cfgCartCurrentMaterial.Position == 3 && cfgCartCurrentMaterials[3].Usability != CartPositionUsability.Enable) ||
(cfgCartCurrentMaterial.Position == 4 && cfgCartCurrentMaterials[2].Usability != CartPositionUsability.Enable) ||
(cfgCartCurrentMaterial.Position == 5 && cfgCartCurrentMaterials[5].Usability != CartPositionUsability.Enable) ||
(cfgCartCurrentMaterial.Position == 6 && cfgCartCurrentMaterials[4].Usability != CartPositionUsability.Enable) ||
(cfgCartCurrentMaterial.Position == 7 && cfgCartCurrentMaterials[7].Usability != CartPositionUsability.Enable) ||
(cfgCartCurrentMaterial.Position == 8 && cfgCartCurrentMaterials[6].Usability != CartPositionUsability.Enable))
{
continue;
}
}
result.CartPositions.Add(cfgCartCurrentMaterial.Position);
}
}
}
}
else
{
AST_CartTaskItem astCartTaskItem = dbContext.AST_CartTaskItems
.First(cti => cti.Id == assortingExecutor.CurrentAstCartTaskItemId.Value);
result.CartPositions.Add(astCartTaskItem.CartPosition);
result.PickedQuantity = astCartTaskItem.AssortedQuantity;
result.AssortingStatus = astCartTaskItem.AssortingStatus;
}
if (assortingExecutor.CurrentAstPalletTaskItemId != null)
{
AST_PalletTaskItem astPalletTaskItem = dbContext.AST_PalletTaskItems
.First(pti => pti.Id == assortingExecutor.CurrentAstPalletTaskItemId.Value);
result.MaterialCode = astPalletTaskItem.MaterialCode;
result.MaterialName = astPalletTaskItem.MaterialName;
result.ToPickQuantity = astPalletTaskItem.ToPickQuantity;
}
}
return(result);
}
/// <summary>
/// 确保基础数据已经初始化。
/// </summary>
public static void EnsureInitialized()
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
if (!dbContext.CFG_Employees.Any())
{
//操作员
CFG_Employee cfgEmployee = new CFG_Employee();
cfgEmployee.Code = "Administrator";
cfgEmployee.Name = "管理员";
cfgEmployee.LoginName = "admin";
cfgEmployee.Password = string.Empty;
cfgEmployee.IsEnabled = true;
dbContext.CFG_Employees.Add(cfgEmployee);
//巷道
//转台上的标签，托盘有 5 个库位，但只在单侧使用 3 个标签
//7 个巷道共用 1 个 4 口 XGate，按现场走线，总线 1 对应 1、2 巷道，总线 2 对应 3 巷道，总线 3 对应 4、5 巷道，总线 4 对应 6、7 巷道
//标签地址分别为：1、2、3，4、5、6，51、52、53，101、102、103，104、105、106，151、152、153，154、155、156。
//托盘库位定义为：1、2 在远端需旋转，3、4、5 在近段
string channelXGateIP = "10.34.36.17";
Dictionary <int, byte[]> channelPtl900UAddressesByChannelNumber = new Dictionary <int, byte[]>();
channelPtl900UAddressesByChannelNumber.Add(1, new byte[] { 3, 1, 1, 2, 3 });
channelPtl900UAddressesByChannelNumber.Add(2, new byte[] { 6, 4, 4, 5, 6 });
channelPtl900UAddressesByChannelNumber.Add(3, new byte[] { 53, 51, 51, 52, 53 });
channelPtl900UAddressesByChannelNumber.Add(4, new byte[] { 103, 101, 101, 102, 103 });
channelPtl900UAddressesByChannelNumber.Add(5, new byte[] { 106, 104, 104, 105, 106 });
channelPtl900UAddressesByChannelNumber.Add(6, new byte[] { 153, 151, 151, 152, 153 });
channelPtl900UAddressesByChannelNumber.Add(7, new byte[] { 156, 154, 154, 155, 156 });
for (int channelNumber = 1; channelNumber <= channelPtl900UAddressesByChannelNumber.Count; channelNumber++)
{
CFG_Channel cfgChannel = new CFG_Channel();
cfgChannel.Code = string.Format(CultureInfo.InvariantCulture, "{0}", channelNumber);
cfgChannel.Name = string.Format(CultureInfo.InvariantCulture, "巷道 {0}", channelNumber);
dbContext.CFG_Channels.Add(cfgChannel);
//转台上的标签
byte[] deviceAddresses = channelPtl900UAddressesByChannelNumber[channelNumber];
for (int position = 1; position <= 5; position++)
{
byte deviceAddress = deviceAddresses[position - 1];
byte busIndex = (byte)(deviceAddress / 50);
CFG_ChannelPtlDevice cfgChannelPtlDevice = new CFG_ChannelPtlDevice();
cfgChannelPtlDevice.CFG_Channel = cfgChannel;
cfgChannelPtlDevice.Position = position;
cfgChannelPtlDevice.XGateIP = channelXGateIP;
cfgChannelPtlDevice.RS485BusIndex = busIndex;
cfgChannelPtlDevice.Ptl900UAddress = deviceAddress;
dbContext.CFG_ChannelPtlDevices.Add(cfgChannelPtlDevice);
}
//巷道边的 4 个车位，多加两个备用车位
for (int position = 1; position <= 6; position++)
{
CFG_ChannelCurrentCart cfgChannelCurrentCart = new CFG_ChannelCurrentCart();
cfgChannelCurrentCart.CFG_Channel = cfgChannel;
cfgChannelCurrentCart.Position = position;
dbContext.CFG_ChannelCurrentCarts.Add(cfgChannelCurrentCart);
}
//巷道上的 1 个托盘
CFG_ChannelCurrentPallet cfgChannelCurrentPallet = new CFG_ChannelCurrentPallet();
cfgChannelCurrentPallet.CFG_Channel = cfgChannel;
dbContext.CFG_ChannelCurrentPallets.Add(cfgChannelCurrentPallet);
}
//小车
for (int cartNumber = 1; cartNumber <= 100; cartNumber++)
{
CFG_Cart cfgCart = new CFG_Cart();
cfgCart.Code = string.Format(CultureInfo.InvariantCulture, "{0:000000}", 100000 + cartNumber);
cfgCart.Name = string.Format(CultureInfo.InvariantCulture, "料车 {0}", cartNumber);
cfgCart.Rfid1 = "AABBCCDDEEFF";
cfgCart.XGateIP = "192.168.0.10";
cfgCart.CartStatus = CartStatus.Free;
dbContext.CFG_Carts.Add(cfgCart);
//小车上的 8 个库位
for (int position = 1; position <= 8; position++)
{
CFG_CartCurrentMaterial cfgCartCurrentMaterial = new CFG_CartCurrentMaterial();
cfgCartCurrentMaterial.CFG_Cart = cfgCart;
cfgCartCurrentMaterial.Position = position;
cfgCartCurrentMaterial.Usability = CartPositionUsability.Enable;
dbContext.CFG_CartCurrentMaterials.Add(cfgCartCurrentMaterial);
}
//小车上的 10 个标签
for (byte deviceAddress = 1; deviceAddress <= 10; deviceAddress++)
{
CFG_CartPtlDevice cfgCartPtlDevice = new CFG_CartPtlDevice();
cfgCartPtlDevice.CFG_Cart = cfgCart;
cfgCartPtlDevice.DeviceAddress = deviceAddress;
dbContext.CFG_CartPtlDevices.Add(cfgCartPtlDevice);
}
}
//dbContext.SaveChanges();
}
////线边工位的8个车位
//List<CFG_WorkStation> cfgWorkStations = dbContext.CFG_WorkStations.ToList();
//foreach (CFG_WorkStation cfgWorkStation in cfgWorkStations)
//{
// if (cfgWorkStation.CFG_WorkStationCurrentCarts != null && cfgWorkStation.CFG_WorkStationCurrentCarts.Count > 0)
// {
// continue;
// }
// for (int position = 1; position <= 8; position++)
// {
// CFG_WorkStationCurrentCart cfgWorkStationCurrentCart = new CFG_WorkStationCurrentCart();
// cfgWorkStationCurrentCart.CFG_WorkStation = cfgWorkStation;
// cfgWorkStationCurrentCart.Position = position;
// dbContext.CFG_WorkStationCurrentCarts.Add(cfgWorkStationCurrentCart);
// }
//}
//AGV开关信息
if (!dbContext.DST_AgvSwitchs.Any())
{
DST_AgvSwitch dstAgvSwitch = new DST_AgvSwitch();
dstAgvSwitch.isOpen = false;
dstAgvSwitch.lastCloseTime = DateTime.Now;
dbContext.DST_AgvSwitchs.Add(dstAgvSwitch);
}
dbContext.SaveChanges();
}
}
/// <summary>
/// 如果新底盘抵达，则自动完成之前的。
/// </summary>
void AutoPressByNewCarArrivedAsync(long capturedCurrentAsmTaskId, long capturedCurrentAsmTaskItemId, Ptl900U ptl900U, Display900UItem display900UItem)
{
ThreadPool.QueueUserWorkItem(_ =>
{
Thread.CurrentThread.Name = "IndicatingExecutor.AutoPressByNewCarArrivedAsync_" + this.CFG_WorkStationId;
while (true)
{
if (this.CurrentAsmTaskItemId != capturedCurrentAsmTaskItemId)
{
break;
}
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
bool hasOtherTask = dbContext.ASM_Tasks
.Any(t => t.ASM_AssembleIndication.CFG_WorkStationId == this.CFG_WorkStationId &&
t.AssembleStatus != AssembleStatus.Finished &&
t.Id != capturedCurrentAsmTaskId);
if (hasOtherTask &&
this.CurrentAsmTaskItemId == capturedCurrentAsmTaskItemId)
{
CFG_WorkStation cfgWorkStation = dbContext.CFG_WorkStations
.First(ws => ws.Id == this.CFG_WorkStationId);
ASM_TaskItem asmTaskItem = dbContext.ASM_TaskItems
.First(ti => ti.Id == capturedCurrentAsmTaskItemId);
ASM_AssembleIndicationItem asmAssembleIndicationItem = asmTaskItem.ASM_AssembleIndicationItem;
ASM_AssembleIndication asmAssembleIndication = asmAssembleIndicationItem.ASM_AssembleIndication;
CFG_Cart cfgCart = asmTaskItem.CFG_Cart;
Logger.Log(this.GetType().Name + "." + cfgWorkStation.Code, DateTime.Now.ToString("HH:mm:ss") + " 新底盘抵达，自动完成之前的："
+ asmAssembleIndication.ProductSequence + ", "
+ asmAssembleIndication.GzzList + ", "
+ asmAssembleIndicationItem.MaterialCode + ", "
+ asmAssembleIndicationItem.MaterialName + ", "
+ cfgCart.Name + ", "
+ asmTaskItem.CartPosition + Environment.NewLine);
ptl900U.Clear(true);
Ptl900UPressedEventArgs ptl900UPressedEventArgs = new Ptl900UPressedEventArgs();
ptl900UPressedEventArgs.ResultByItem.Add(display900UItem, display900UItem.Count);
this.ptl900U_Pressed(ptl900U, ptl900UPressedEventArgs, true);
break;
}
}
}
catch (Exception ex)
{
string message = ex.Message;
DbEntityValidationException dbEntityValidationException = ex as DbEntityValidationException;
if (dbEntityValidationException != null)
{
foreach (DbEntityValidationResult validationResult in dbEntityValidationException.EntityValidationErrors)
{
foreach (DbValidationError validationError in validationResult.ValidationErrors)
{
message += Environment.NewLine + validationError.ErrorMessage;
}
}
}
message += Environment.NewLine + ex.StackTrace;
Logger.Log("IndicatingExecutor.AutoPressByNewCarArrivedAsync", DateTime.Now.ToString("HH:mm:ss") + Environment.NewLine
+ message + Environment.NewLine
+ Environment.NewLine);
}
finally
{
Thread.Sleep(1000);
}
}
});
}
/// <summary>
/// 显式或定时刷新。
/// </summary>
public void Refresh()
{
lock (this.refreshSyncRoot)
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
List <FND_Task> needToDoFndTasks = dbContext.FND_Tasks
.Where(t => t.FindingStatus == FindingStatus.NeedDisplay ||
t.FindingStatus == FindingStatus.NeedBlink ||
t.FindingStatus == FindingStatus.NeedClear)
.ToList();
//获取是否开启AGV配送PTL料架
DST_AgvSwitch dstAgvSwitch = dbContext.DST_AgvSwitchs.FirstOrDefault(t => t.isOpen);
foreach (FND_Task fndTask in needToDoFndTasks)
{
CFG_WorkStation cfgWorkStation = fndTask.CFG_WorkStation;
CFG_Cart cfgCart = fndTask.CFG_Cart;
string gzzList = this.GetGzzListFromCfgCartMaterial(cfgCart);
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(fndTask.CFG_CartId);
Ptl900U ptl900UPublisher = cartPtl.GetPtl900UPublisher();
Ptl900U ptl900ULight = cartPtl.GetPtl900ULight();
Display900UItem publisherDisplay900UItem = new Display900UItem();
publisherDisplay900UItem.Name = string.Format(CultureInfo.InvariantCulture, "{0}：{1}", cfgWorkStation.Name, gzzList);
publisherDisplay900UItem.Description = string.Format(CultureInfo.InvariantCulture, @"项目：{0}，{1}
批次：{2}
最迟抵达：{3:HH:mm:ss}", fndTask.ProjectCode, fndTask.ProjectStep, fndTask.BatchCode, fndTask.MaxNeedArrivedTime);
publisherDisplay900UItem.Count = (ushort)cfgCart.CFG_CartCurrentMaterials
.Where(ccm => ccm.Quantity != null)
.Select(ccm => ccm.Quantity.Value)
.Sum();
publisherDisplay900UItem.Unit = "个";
Display900UItem lightDisplay900UItem = new Display900UItem();
LightColor lightColor = (LightColor)fndTask.LightColor;
LightMode lightMode = new LightMode();
lightMode.Color = lightColor;
lightMode.Period = LightOnOffPeriod.Period200;
lightMode.Ratio = LightOnOffRatio.RatioP1V1;
if (fndTask.FindingStatus == FindingStatus.NeedDisplay)
{
//先保证数据库更新成功
fndTask.DisplayTime = DateTime.Now;
fndTask.FindingStatus = FindingStatus.Displaying;
cfgCart.CartStatus = CartStatus.WaitingToWorkStation;
dbContext.SaveChanges();
//再控制设备
ptl900UPublisher.Clear(true);
ptl900UPublisher.Lock();
ptl900UPublisher.Display(publisherDisplay900UItem, LightColor.Off);
ptl900ULight.Clear();
ptl900ULight.Display(lightDisplay900UItem, lightColor);
}
else if (fndTask.FindingStatus == FindingStatus.NeedBlink)
{
if (fndTask.DisplayTime == null)
{
fndTask.CFG_EmployeeId = 1;
fndTask.DisplayTime = DateTime.Now;
}
fndTask.DepartedTime = DateTime.Now;
fndTask.FindingStatus = FindingStatus.Blinking;
if (dstAgvSwitch == null)
{
cfgCart.CartStatus = CartStatus.InCarriageToWorkStation;
}
//当前请求可以分小车提交
FND_DeliveryResult fndDeliveryResult = new FND_DeliveryResult();
fndDeliveryResult.FND_TaskId = fndTask.Id;
fndDeliveryResult.ProjectCode = fndTask.ProjectCode;
fndDeliveryResult.ProjectStep = fndTask.ProjectStep;
fndDeliveryResult.CFG_WorkStationId = fndTask.CFG_WorkStationId;
fndDeliveryResult.BatchCode = fndTask.BatchCode;
fndDeliveryResult.MaxNeedArrivedTime = fndTask.MaxNeedArrivedTime;
fndDeliveryResult.CFG_CartId = fndTask.CFG_CartId;
fndDeliveryResult.DepartedTime = DateTime.Now;
fndDeliveryResult.CFG_EmployeeId = fndTask.CFG_EmployeeId.Value;
dbContext.FND_DeliveryResults.Add(fndDeliveryResult);
FND_DeliveryResultMessage fndDeliveryResultMessage = new FND_DeliveryResultMessage();
fndDeliveryResultMessage.FND_DeliveryResult = fndDeliveryResult;
fndDeliveryResultMessage.SentSuccessful = false;
dbContext.FND_DeliveryResultMessages.Add(fndDeliveryResultMessage);
List <CFG_CartCurrentMaterial> cfgCartCurrentMaterials = fndTask.CFG_Cart.CFG_CartCurrentMaterials
.Where(ccm => ccm.Quantity > 0)
.ToList();
foreach (CFG_CartCurrentMaterial cfgCartCurrentMaterial in cfgCartCurrentMaterials)
{
FND_DeliveryResultItem fndDeliveryResultItem = new FND_DeliveryResultItem();
fndDeliveryResultItem.FND_DeliveryResult = fndDeliveryResult;
fndDeliveryResultItem.CartPosition = cfgCartCurrentMaterial.Position;
fndDeliveryResultItem.MaterialCode = cfgCartCurrentMaterial.MaterialCode;
fndDeliveryResultItem.MaterialName = cfgCartCurrentMaterial.MaterialName;
fndDeliveryResultItem.MaterialBarcode = cfgCartCurrentMaterial.MaterialBarcode;
fndDeliveryResultItem.Quantity = cfgCartCurrentMaterial.Quantity.Value;
dbContext.FND_DeliveryResultItems.Add(fndDeliveryResultItem);
}
dbContext.SaveChanges();
ptl900ULight.Clear();
ptl900ULight.Display(lightDisplay900UItem, lightMode, false);
}
else if (fndTask.FindingStatus == FindingStatus.NeedClear)
{
fndTask.FindingStatus = FindingStatus.Finished;
dbContext.SaveChanges();
ptl900ULight.Clear();
}
}
//运输一段时间后自动进入 NeedClear 状态
DateTime maxBlinkingTime = DateTime.Now.Subtract(this.autoClearPeriod);
List <FND_Task> autoClearFndTasks = dbContext.FND_Tasks
.Where(t => t.FindingStatus == FindingStatus.Blinking &&
t.DisplayTime < maxBlinkingTime)
.ToList();
foreach (FND_Task fndTask in autoClearFndTasks)
{
fndTask.FindingStatus = FindingStatus.NeedClear;
dbContext.SaveChanges();
}
if (dstAgvSwitch == null)
{
//运输一段时间后自动抵达生产线
DateTime maxCarriageTime = DateTime.Now.Subtract(this.autoReachedPeriod);
List <FND_Task> autoReachedFndTasks = dbContext.FND_Tasks
.Where(t => t.CFG_Cart.CartStatus == CartStatus.InCarriageToWorkStation &&
t.FindingStatus == FindingStatus.Finished &&
t.DepartedTime < maxCarriageTime)
.ToList();
foreach (FND_Task fndTask in autoReachedFndTasks)
{
CFG_WorkStationCurrentCart cfgWorkStationCurrentCart = dbContext.CFG_WorkStationCurrentCarts
.Where(wscc => wscc.CFG_WorkStationId == fndTask.CFG_WorkStationId &&
wscc.CFG_CartId == null)
.OrderBy(wscc => wscc.Position)
.FirstOrDefault();
if (cfgWorkStationCurrentCart != null)
{
CFG_Cart cfgCart = fndTask.CFG_Cart;
cfgWorkStationCurrentCart.CFG_CartId = cfgCart.Id;
cfgWorkStationCurrentCart.DockedTime = DateTime.Now;
cfgCart.CartStatus = CartStatus.ArrivedAtWorkStation;
}
dbContext.SaveChanges();
}
}
}
}
}
/// <summary>
/// 发送生产线边配送任务
/// </summary>
/// <returns></returns>
private bool SendProductAreaDistributeTask()
{
bool isSuccess = false;
try
{
ExeConfigurationFileMap map = new ExeConfigurationFileMap {
ExeConfigFilename = @"服务控制台.exe.Config"
};
Configuration configuration = ConfigurationManager.OpenMappedExeConfiguration(map, ConfigurationUserLevel.None);
string StartMaterialMarketDistributeFlag = configuration.AppSettings.Settings["StartMaterialMarketDistribute"].Value;
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
//获取未响应的配送任务
List <DST_DistributeTask> distributeTasks = dbContext.DST_DistributeTasks.
Where(t => !t.isResponse &&
(t.DistributeReqTypes == DistributeReqTypes.ProductCartSwitch ||
t.DistributeReqTypes == DistributeReqTypes.ProductNullCartBack ||
t.DistributeReqTypes == DistributeReqTypes.MaterialMarketDistribute ||
t.DistributeReqTypes == DistributeReqTypes.ProductOutToIn ||
t.DistributeReqTypes == DistributeReqTypes.ProductInToOut
) && t.sendErrorCount < 5).
OrderBy(t => t.reqTime).ToList();
//List<DST_DistributeTask> distributeTasks = new List<DST_DistributeTask>();
if (distributeTasks.Count == 0)
{
return(false);
}
//已经设置成运输开始的寻车任务ID集合
//List<long> listNeedBlinkFndTask = new List<long>();
//发送信息
string sendInfo = "";
//AGV服务地址
string sURL = ptlToAgvServiceUrl + "/genAgvSchedulingTask";
//HTTP响应结果
string result = "";
foreach (DST_DistributeTask distributeTask in distributeTasks)
{
if (StartMaterialMarketDistributeFlag.Equals("no"))
{
if (distributeTask.DistributeReqTypes == DistributeReqTypes.MaterialMarketDistribute)
{
distributeTask.sendErrorCount = 5;
continue;
}
}
if (distributeTask.DistributeReqTypes == DistributeReqTypes.MaterialMarketDistribute)
{
Thread.Sleep(500);
}
//绑定配送任务
DST_DistributeTaskDto distributeTaskDto = new DST_DistributeTaskDto();
distributeTaskDto.reqCode = distributeTask.reqCode;
distributeTaskDto.reqTime = distributeTask.reqTime.ToString("yyyy-MM-dd HH:mm:ss");
distributeTaskDto.clientCode = distributeTask.clientCode;
distributeTaskDto.tokenCode = distributeTask.tokenCode;
distributeTaskDto.taskTyp = distributeTask.taskTyp;
distributeTaskDto.userCallCode = distributeTask.userCallCode;
distributeTaskDto.userCallCodePath = new List <string>();
distributeTaskDto.userCallCodePath.AddRange(new string[] { distributeTask.startPosition, distributeTask.endPosition });
distributeTaskDto.podCode = distributeTask.podCode;
distributeTaskDto.robotCode = distributeTask.robotCode;
distributeTaskDto.taskCode = distributeTask.taskCode;
distributeTaskDto.data = distributeTask.data;
//发送信息
sendInfo = JsonConvert.SerializeObject(distributeTaskDto);
//发送HTTP请求，并返回响应结果
result = HttpService.HttpPost(sURL, sendInfo);
if (!string.IsNullOrEmpty(result))
{
//实例化HTTP响应结果
DST_DistributeTaskResultDto distributeTaskResultDto = JsonConvert.DeserializeObject <DST_DistributeTaskResultDto>(result);
if (distributeTaskResultDto != null)
{
//新增配送任务结果
DST_DistributeTaskResult distributeTaskResult = new DST_DistributeTaskResult();
distributeTaskResult.code = distributeTaskResultDto.code;
distributeTaskResult.message = distributeTaskResultDto.message;
distributeTaskResult.reqCode = distributeTaskResultDto.reqCode;
distributeTaskResult.data = distributeTaskResultDto.data;
distributeTaskResult.receiveTime = DateTime.Now;
dbContext.DST_DistributeTaskResults.Add(distributeTaskResult);
//更新配送任务响应值
if (distributeTaskResultDto.code.Equals("0"))
{
distributeTask.isResponse = true;
//if (distributeTask.DistributeReqTypes == DistributeReqTypes.MaterialMarketDistribute)
//{
// string sWorkStationCode = distributeTask.startPosition;
// //string sWorkStationCode = distributeTask.endPosition.Split('-')[0];
// FND_Task fndTask = dbContext.FND_Tasks.Where(t => t.CFG_WorkStation.Code.Equals(sWorkStationCode)
// && (t.FindingStatus == FindingStatus.New || t.FindingStatus == FindingStatus.NeedDisplay || t.FindingStatus == FindingStatus.Displaying)
// && (t.CFG_Cart.CartStatus == CartStatus.NeedToWorkStation || t.CFG_Cart.CartStatus == CartStatus.WaitingToWorkStation)
// && !listNeedBlinkFndTask.Contains(t.Id)).
// OrderBy(t => t.BatchCode).ThenByDescending(t => t.FindingStatus).FirstOrDefault();
// if (fndTask != null)
// {
// if (fndTask.FindingStatus == FindingStatus.New)
// {
// fndTask.CFG_EmployeeId = 1;
// fndTask.DisplayTime = DateTime.Now;
// fndTask.CFG_Cart.CartStatus = CartStatus.WaitingToWorkStation;
// }
// fndTask.FindingStatus = FindingStatus.NeedBlink;
// fndTask.CFG_Cart.CartStatus = CartStatus.InCarriageToWorkStation;
// listNeedBlinkFndTask.Add(fndTask.Id);
// }
//}
if (distributeTask.DistributeReqTypes == DistributeReqTypes.ProductCartSwitch ||
distributeTask.DistributeReqTypes == DistributeReqTypes.ProductNullCartBack ||
distributeTask.DistributeReqTypes == DistributeReqTypes.ProductOutToIn ||
distributeTask.DistributeReqTypes == DistributeReqTypes.ProductInToOut)
{
string[] arrStartPosition = distributeTask.startPosition.Split('-');
string sWorkStationCode = arrStartPosition[0];
int nPosition = Convert.ToInt32(arrStartPosition[1]);
//解除线边停靠
CFG_WorkStationCurrentCart cfgWorkStationCurrentCart = dbContext.CFG_WorkStationCurrentCarts
.FirstOrDefault(wscc => wscc.CFG_WorkStation.Code.Equals(sWorkStationCode) && wscc.Position == nPosition);
if (cfgWorkStationCurrentCart != null)
{
if (distributeTask.DistributeReqTypes == DistributeReqTypes.ProductNullCartBack)
{
//清空小车上的物料
CFG_Cart cfgCart = cfgWorkStationCurrentCart.CFG_Cart;
if (cfgCart != null)
{
List <CFG_CartCurrentMaterial> cfgCartCurrentMaterials = cfgCart.CFG_CartCurrentMaterials.Where(t => t.AST_CartTaskItemId != null).ToList();
foreach (CFG_CartCurrentMaterial cfgCartCurrentMaterial in cfgCartCurrentMaterials)
{
cfgCartCurrentMaterial.AST_CartTaskItemId = null;
cfgCartCurrentMaterial.ProjectCode = null;
cfgCartCurrentMaterial.WbsId = null;
cfgCartCurrentMaterial.ProjectStep = null;
cfgCartCurrentMaterial.CFG_WorkStationId = null;
cfgCartCurrentMaterial.BatchCode = null;
cfgCartCurrentMaterial.CFG_ChannelId = null;
cfgCartCurrentMaterial.CFG_PalletId = null;
cfgCartCurrentMaterial.BoxCode = null;
cfgCartCurrentMaterial.FromPalletPosition = null;
cfgCartCurrentMaterial.MaterialCode = null;
cfgCartCurrentMaterial.MaterialName = null;
cfgCartCurrentMaterial.MaterialBarcode = null;
cfgCartCurrentMaterial.Quantity = null;
cfgCartCurrentMaterial.AssortedTime = null;
cfgCartCurrentMaterial.CFG_EmployeeId = null;
if (cfgCartCurrentMaterial.Usability != CartPositionUsability.DisableByOffLineDevice)
{
cfgCartCurrentMaterial.Usability = CartPositionUsability.Enable;
}
}
}
}
//解除线边位置停靠
cfgWorkStationCurrentCart.CFG_CartId = null;
cfgWorkStationCurrentCart.DockedTime = null;
}
}
}
else
{
distributeTask.sendErrorCount = distributeTask.sendErrorCount + 1;
}
}
}
}
//更新数据库
isSuccess = dbContext.SaveChanges() > 0 ? true : false;
}
}
catch (Exception)
{
isSuccess = false;
}
return(isSuccess);
}
/// <summary>
/// 按发布器表示短拣。
/// </summary>
void ptl900UPublisher_Pressed(object sender, Ptl900UPressedEventArgs e)
{
while (true)
{
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_WorkStation cfgWorkStation = dbContext.CFG_WorkStations
.First(ws => ws.Id == this.CFG_WorkStationId);
ASM_TaskItem asmTaskItem = dbContext.ASM_TaskItems
.First(ti => ti.Id == this.CurrentAsmTaskItemId.Value);
ASM_AssembleIndicationItem asmAssembleIndicationItem = asmTaskItem.ASM_AssembleIndicationItem;
ASM_AssembleIndication asmAssembleIndication = asmAssembleIndicationItem.ASM_AssembleIndication;
List <ASM_TaskItem> otherAsmTaskItems = asmAssembleIndicationItem.ASM_TaskItems
.Where(ti => ti.Id != asmTaskItem.Id)
.ToList();
CFG_Cart cfgCart = asmTaskItem.CFG_Cart;
KeyValuePair <Display900UItem, ushort> display900UitemAndResult = e.ResultByItem.First();
asmTaskItem.AssembledQuantity = display900UitemAndResult.Value;
asmTaskItem.AssembledTime = DateTime.Now;
asmTaskItem.AssembleStatus = AssembleStatus.Finished;
if (asmAssembleIndicationItem.AssembledQuantity == null)
{
asmAssembleIndicationItem.AssembledQuantity = 0;
}
asmAssembleIndicationItem.AssembledQuantity += display900UitemAndResult.Value - display900UitemAndResult.Key.Count;
asmAssembleIndicationItem.AssembledTime = DateTime.Now;
if (otherAsmTaskItems.All(ti => ti.AssembleStatus == AssembleStatus.Finished))
{
asmAssembleIndicationItem.AssembleStatus = AssembleStatus.Finished;
}
dbContext.SaveChanges();
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(asmTaskItem.CFG_CartId);
Ptl900U ptl900UPublisher = cartPtl.GetPtl900UPublisher();
Ptl900U ptl900U = cartPtl.GetPtl900UByPosition(asmTaskItem.CartPosition);
Ptl900U ptl900ULight = cartPtl.GetPtl900ULight();
ptl900U.Pressed -= this.ptl900U_Pressed;
ptl900U.Clear(true);
ptl900UPublisher.Pressed -= this.ptl900UPublisher_Pressed;
ptl900ULight.Clear();
this.CurrentAsmTaskItemId = null;
Logger.Log(this.GetType().Name + "." + cfgWorkStation.Code, DateTime.Now.ToString("HH:mm:ss") + " 短拣："
+ asmAssembleIndication.ProductSequence + ", "
+ asmAssembleIndication.GzzList + ", "
+ asmAssembleIndicationItem.MaterialCode + ", "
+ asmAssembleIndicationItem.MaterialName + ", "
+ cfgCart.Name + ", "
+ asmTaskItem.CartPosition + Environment.NewLine);
}
break;
}
catch (Exception ex)
{
string message = ex.Message;
DbEntityValidationException dbEntityValidationException = ex as DbEntityValidationException;
if (dbEntityValidationException != null)
{
foreach (DbEntityValidationResult validationResult in dbEntityValidationException.EntityValidationErrors)
{
foreach (DbValidationError validationError in validationResult.ValidationErrors)
{
message += Environment.NewLine + validationError.ErrorMessage;
}
}
}
message += Environment.NewLine + ex.StackTrace;
Logger.Log("IndicatingExecutor.ptl900UPublisher_Pressed", DateTime.Now.ToString("HH:mm:ss") + Environment.NewLine
+ message + Environment.NewLine
+ Environment.NewLine);
Thread.Sleep(1000);
}
}
}
/// <summary>
/// 停靠小车到分拣口。
/// </summary>
/// <param name="cfgChannelId">分拣口的主键。</param>
/// <param name="position">车位。</param>
/// <param name="cfgCartId">待停靠小车的主键。</param>
/// <exception cref="System.ArgumentException">position 车位上的小车还未解除绑定。</exception>
public void Dock(int cfgChannelId, int position, int cfgCartId)
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_Channel cfgChannel = dbContext.CFG_Channels
.First(c => c.Id == cfgChannelId);
CFG_Cart cfgCart = dbContext.CFG_Carts
.First(c => c.Id == cfgCartId);
CFG_ChannelCurrentCart cfgChannelCurrentCart = dbContext.CFG_ChannelCurrentCarts
.FirstOrDefault(ccc => ccc.CFG_ChannelId == cfgChannelId && ccc.Position == position);
if (cfgCart.CartStatus != CartStatus.Free)
{
throw new ArgumentException("小车 " + cfgCart.Code + " 未释放：" + cfgCart.CartStatus + "。");
}
if (!cfgCart.OnLine)
{
throw new ArgumentException("小车 " + cfgCart.Code + " 不在线。");
}
foreach (CFG_CartPtlDevice cfgCartPtlDevice in cfgCart.CFG_CartPtlDevices)
{
if (!cfgCartPtlDevice.OnLine)
{
throw new ArgumentException("小车上的 " + cfgCartPtlDevice.DeviceAddress + " 号标签不在线。");
}
}
if (cfgChannelCurrentCart == null)
{
throw new ArgumentException("车位 " + position + " 不存在。", "position");
}
if (cfgChannelCurrentCart.CFG_CartId != null && cfgChannelCurrentCart.CFG_CartId != cfgCartId)
{
throw new ArgumentException("车位 " + position + " 上的小车还未解除绑定。", "position");
}
if (cfgChannelCurrentCart.CFG_CartId == null)
{
CFG_ChannelCurrentCart dockedCfgChannelCurrentCart = dbContext.CFG_ChannelCurrentCarts
.FirstOrDefault(ccc => ccc.CFG_CartId == cfgCartId);
if (dockedCfgChannelCurrentCart != null)
{
throw new ArgumentException("小车 " + dockedCfgChannelCurrentCart.CFG_Cart.Code + " 已停靠在 " + dockedCfgChannelCurrentCart.CFG_Channel.Name + " 车位 " + dockedCfgChannelCurrentCart.Position + "。", "cfgCartId");
}
//停靠即开始播种
cfgCart.CartStatus = CartStatus.WaitingAssorting;
cfgChannelCurrentCart.CFG_CartId = cfgCart.Id;
cfgChannelCurrentCart.DockedTime = DateTime.Now;
//清空小车上的物料
List <CFG_CartCurrentMaterial> cfgCartCurrentMaterials = cfgCart.CFG_CartCurrentMaterials
.ToList();
foreach (CFG_CartCurrentMaterial cfgCartCurrentMaterial in cfgCartCurrentMaterials)
{
cfgCartCurrentMaterial.AST_CartTaskItemId = null;
cfgCartCurrentMaterial.ProjectCode = null;
cfgCartCurrentMaterial.WbsId = null;
cfgCartCurrentMaterial.ProjectStep = null;
cfgCartCurrentMaterial.CFG_WorkStationId = null;
cfgCartCurrentMaterial.BatchCode = null;
cfgCartCurrentMaterial.CFG_ChannelId = null;
cfgCartCurrentMaterial.CFG_PalletId = null;
cfgCartCurrentMaterial.BoxCode = null;
cfgCartCurrentMaterial.FromPalletPosition = null;
cfgCartCurrentMaterial.MaterialCode = null;
cfgCartCurrentMaterial.MaterialName = null;
cfgCartCurrentMaterial.MaterialBarcode = null;
cfgCartCurrentMaterial.Quantity = null;
cfgCartCurrentMaterial.AssortedTime = null;
cfgCartCurrentMaterial.CFG_EmployeeId = null;
if (cfgCartCurrentMaterial.Usability != CartPositionUsability.DisableByOffLineDevice)
{
cfgCartCurrentMaterial.Usability = CartPositionUsability.Enable;
}
}
dbContext.SaveChanges();
//设备控制
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(cfgCart.Id);
Ptl900U ptl900UPublisher = cartPtl.GetPtl900UPublisher();
Display900UItem publisherDisplay900UItem = new Display900UItem();
publisherDisplay900UItem.Name = "停靠成功";
publisherDisplay900UItem.Description = cfgChannel.Name;
publisherDisplay900UItem.Count = (ushort)position;
publisherDisplay900UItem.Unit = "位";
ptl900UPublisher.Clear(true);
ptl900UPublisher.Lock();
ptl900UPublisher.Display(publisherDisplay900UItem, LightColor.Off);
Logger.Log(this.GetType().Name, DateTime.Now.ToString("HH:mm:ss") + "停靠 " + cfgCart.Name + " 到 " + cfgChannel.Name + " 车位 " + position + Environment.NewLine);
}
}
}
/// <summary>
/// 从分拣口解除小车绑定。
/// </summary>
/// <param name="cfgChannelId">分拣口的主键。</param>
/// <param name="cfgCartId">待移出小车的主键。</param>
/// <exception cref="System.ArgumentException">position 车位上的小车还未作业完成。</exception>
public void UnDock(int cfgChannelId, int cfgCartId)
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_ChannelCurrentCart cfgChannelCurrentCart = dbContext.CFG_ChannelCurrentCarts
.FirstOrDefault(ccc => ccc.CFG_ChannelId == cfgChannelId && ccc.CFG_CartId == cfgCartId);
if (cfgChannelCurrentCart != null && cfgChannelCurrentCart.CFG_CartId != null)
{
CFG_Cart cfgCart = cfgChannelCurrentCart.CFG_Cart;
if (cfgCart.CartStatus == CartStatus.Assorting)
{
throw new ArgumentException("车位 " + cfgChannelCurrentCart.Position + " 上的小车 " + cfgCart.Code + " 还未作业完成。", "position");
}
//移出
cfgChannelCurrentCart.CFG_CartId = null;
cfgChannelCurrentCart.DockedTime = null;
//准备基础数据
AST_PalletTask astPalletTask = null;
CFG_WorkStation cfgWorkStation = null;
List <CFG_CartCurrentMaterial> cfgCartCurrentMaterials = cfgCart.CFG_CartCurrentMaterials
.ToList();
CFG_CartCurrentMaterial firstNotEmptyCfgCartCurrentMaterial = cfgCartCurrentMaterials
.FirstOrDefault(ccm => ccm.AST_CartTaskItemId != null);
if (firstNotEmptyCfgCartCurrentMaterial != null)
{
AST_CartTaskItem astCartTask = firstNotEmptyCfgCartCurrentMaterial.AST_CartTaskItem;
astPalletTask = astCartTask.AST_PalletTaskItem.AST_PalletTask;
cfgWorkStation = astCartTask.AST_PalletTaskItem.CFG_WorkStation;
}
dbContext.SaveChanges();
//设备控制
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(cfgCart.Id);
Ptl900U ptl900UPublisher = cartPtl.GetPtl900UPublisher();
Ptl900U ptl900ULight = cartPtl.GetPtl900ULight();
ptl900UPublisher.Clear(true);
ptl900UPublisher.Unlock();
if (astPalletTask != null)
{
Display900UItem publisherDisplay900UItem = new Display900UItem();
publisherDisplay900UItem.Name = "已分拣完成";
publisherDisplay900UItem.Description = string.Format(CultureInfo.InvariantCulture, @"项目：{0}
阶段：{1}
工位：{2}", astPalletTask.ProjectCode, astPalletTask.ProjectStep, cfgWorkStation.Code);
publisherDisplay900UItem.Count = (ushort)cfgCartCurrentMaterials
.Where(ccm => ccm.Quantity != null)
.Select(ccm => ccm.Quantity.Value)
.Sum();
publisherDisplay900UItem.Unit = "个";
ptl900UPublisher.Lock();
ptl900UPublisher.Display(publisherDisplay900UItem, LightColor.Off);
}
foreach (CFG_CartCurrentMaterial cfgCartCurrentMaterial in cfgCartCurrentMaterials)
{
Ptl900U ptl900U = cartPtl.GetPtl900UByPosition(cfgCartCurrentMaterial.Position);
ptl900U.Clear(true);
ptl900U.Unlock();
}
ptl900ULight.Clear();
}
}
}
void ptl900U_Pressed(object sender, Ptl900UPressedEventArgs e, bool pickAll)
{
while (true)
{
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_WorkStation cfgWorkStation = dbContext.CFG_WorkStations
.First(ws => ws.Id == this.CFG_WorkStationId);
ASM_TaskItem asmTaskItem = dbContext.ASM_TaskItems
.First(ti => ti.Id == this.CurrentAsmTaskItemId.Value);
ASM_AssembleIndicationItem asmAssembleIndicationItem = asmTaskItem.ASM_AssembleIndicationItem;
ASM_AssembleIndication asmAssembleIndication = asmAssembleIndicationItem.ASM_AssembleIndication;
List <ASM_TaskItem> otherAsmTaskItems = asmAssembleIndicationItem.ASM_TaskItems
.Where(ti => ti.Id != asmTaskItem.Id)
.ToList();
CFG_Cart cfgCart = asmTaskItem.CFG_Cart;
List <CFG_CartCurrentMaterial> cfgCartCurrentMaterials = cfgCart.CFG_CartCurrentMaterials
.OrderBy(ccm => ccm.Position)
.ToList();
CFG_CartCurrentMaterial cfgCartCurrentMaterial = cfgCartCurrentMaterials.First(ccm => ccm.Position == asmTaskItem.CartPosition);
CFG_WorkStationCurrentCart cfgWorkStationCurrentCart = dbContext.CFG_WorkStationCurrentCarts
.FirstOrDefault(wscc => wscc.CFG_WorkStationId == this.CFG_WorkStationId && wscc.CFG_CartId == cfgCart.Id);
if (asmTaskItem.AssembledQuantity == null)
{
asmTaskItem.AssembledQuantity = 0;
}
int pickedCount = 1;
if (pickAll)
{
pickedCount = asmTaskItem.ToAssembleQuantity - asmTaskItem.AssembledQuantity.Value;
}
asmTaskItem.AssembledQuantity += pickedCount;
asmTaskItem.AssembledTime = DateTime.Now;
if (asmAssembleIndicationItem.AssembledQuantity == null)
{
asmAssembleIndicationItem.AssembledQuantity = 0;
}
asmAssembleIndicationItem.AssembledQuantity += pickedCount;
asmAssembleIndicationItem.AssembledTime = DateTime.Now;
bool currentItemFinished = asmTaskItem.AssembledQuantity == asmTaskItem.ToAssembleQuantity;
if (currentItemFinished)
{
asmTaskItem.AssembleStatus = AssembleStatus.Finished;
if (otherAsmTaskItems.All(ti => ti.AssembleStatus == AssembleStatus.Finished))
{
asmAssembleIndicationItem.AssembleStatus = AssembleStatus.Finished;
}
}
if (cfgCartCurrentMaterial.Quantity != null && cfgCartCurrentMaterial.Quantity > 0)
{
cfgCartCurrentMaterial.Quantity -= pickedCount;
}
//料车上物料消耗完则施放料车并通知 AGV 回收，再尝试补充一辆料车
if (cfgCartCurrentMaterials.All(ccm => ccm.Quantity == null || ccm.Quantity == 0))
{
cfgCart.CartStatus = CartStatus.Free;
foreach (CFG_CartCurrentMaterial innerCfgCartCurrentMaterial in cfgCartCurrentMaterials)
{
innerCfgCartCurrentMaterial.AST_CartTaskItemId = null;
innerCfgCartCurrentMaterial.ProjectCode = null;
innerCfgCartCurrentMaterial.WbsId = null;
innerCfgCartCurrentMaterial.ProjectStep = null;
innerCfgCartCurrentMaterial.CFG_WorkStationId = null;
innerCfgCartCurrentMaterial.BatchCode = null;
innerCfgCartCurrentMaterial.CFG_ChannelId = null;
innerCfgCartCurrentMaterial.CFG_PalletId = null;
innerCfgCartCurrentMaterial.BoxCode = null;
innerCfgCartCurrentMaterial.FromPalletPosition = null;
innerCfgCartCurrentMaterial.MaterialCode = null;
innerCfgCartCurrentMaterial.MaterialName = null;
innerCfgCartCurrentMaterial.MaterialBarcode = null;
innerCfgCartCurrentMaterial.Quantity = null;
innerCfgCartCurrentMaterial.AssortedTime = null;
innerCfgCartCurrentMaterial.CFG_EmployeeId = null;
if (innerCfgCartCurrentMaterial.Usability != CartPositionUsability.DisableByOffLineDevice)
{
innerCfgCartCurrentMaterial.Usability = CartPositionUsability.Enable;
}
}
if (cfgWorkStationCurrentCart != null)
{
//通知 AGV 回收当前车，尝试空满切换下一辆车
DST_AgvSwitch dstAgvSwitch = dbContext.DST_AgvSwitchs.FirstOrDefault(t => t.isOpen);
if (dstAgvSwitch != null)
{
int nCurPosition = cfgWorkStationCurrentCart.Position;
string sWorkStationCode = cfgWorkStationCurrentCart.CFG_WorkStation.Code;
if (nCurPosition <= 4) //内侧
{
//如果对应外侧没有正在执行的物料超市配送任务，才生成里侧的线边配送任务
string sOutPosition = sWorkStationCode + "-" + (nCurPosition + 4);
DST_DistributeTask outDistributeTask = dbContext.DST_DistributeTasks.FirstOrDefault(t => t.DistributeReqTypes == DistributeReqTypes.MaterialMarketDistribute &&
t.endPosition.Equals(sOutPosition) &&
t.sendErrorCount < 5 &&
t.arriveTime == null);
if (outDistributeTask == null)
{
CFG_WorkStationCurrentCart cfgOutWorkStationCurrentCart = dbContext.CFG_WorkStationCurrentCarts
.FirstOrDefault(wscc => wscc.CFG_WorkStationId == this.CFG_WorkStationId && wscc.Position == nCurPosition + 4 && wscc.CFG_CartId != null);
if (cfgOutWorkStationCurrentCart != null)
{
//生成料架转换任务
List <DST_DistributeTask> distributeTasks = DistributingTaskGenerator.Instance.GenerateProductCartSwitchTask(cfgCart);
foreach (DST_DistributeTask distributeTask in distributeTasks)
{
dbContext.DST_DistributeTasks.Add(distributeTask);
}
}
else
{
//生成线边自动清线配送任务
List <DST_DistributeTask> distributeTasks = DistributingTaskGenerator.Instance.GenerateProductAreaAutoClearTask(sWorkStationCode, nCurPosition.ToString(), cfgCart.Code);
foreach (DST_DistributeTask distributeTask in distributeTasks)
{
dbContext.DST_DistributeTasks.Add(distributeTask);
}
}
}
}
else //外侧
{
//如果对应里侧没有正在执行的空满转换任务，才生成外侧的线边配送任务
string sInPosition = sWorkStationCode + "-" + (nCurPosition - 4);
DST_DistributeTask inDistributeTask = dbContext.DST_DistributeTasks.FirstOrDefault(t => t.DistributeReqTypes == DistributeReqTypes.ProductCartSwitch &&
t.startPosition.Equals(sInPosition) &&
t.sendErrorCount < 5 &&
t.arriveTime == null);
if (inDistributeTask == null)
{
//生成线边配送任务
string sTaskSendType = "自动";
List <DST_DistributeTask> distributeTasks = DistributingTaskGenerator.Instance.GenerateProductAreaDistributeTask(sWorkStationCode, nCurPosition.ToString(), cfgCart.Code, sTaskSendType, true, dbContext);
foreach (DST_DistributeTask distributeTask in distributeTasks)
{
dbContext.DST_DistributeTasks.Add(distributeTask);
}
}
}
}
else
{
//解除停靠
cfgWorkStationCurrentCart.CFG_CartId = null;
cfgWorkStationCurrentCart.DockedTime = null;
}
}
//尝试发起下一车的拉料任务
CFG_Cart nextCfgCart = dbContext.CFG_Carts
.FirstOrDefault(c => c.CartStatus == CartStatus.ArrivedAtBufferArea &&
c.CFG_CartCurrentMaterials.Any(ccm => ccm.CFG_WorkStationId == this.CFG_WorkStationId &&
ccm.Quantity > 0));
if (nextCfgCart != null)
{
nextCfgCart.CartStatus = CartStatus.NeedToWorkStation;
CFG_CartCurrentMaterial firstCfgCartFirstCartCurrentMaterial = nextCfgCart.CFG_CartCurrentMaterials
.First(ccm => ccm.Quantity > 0);
FND_Task fndTask = new FND_Task();
fndTask.ProjectCode = firstCfgCartFirstCartCurrentMaterial.ProjectCode;
fndTask.ProjectStep = firstCfgCartFirstCartCurrentMaterial.ProjectStep;
fndTask.BatchCode = firstCfgCartFirstCartCurrentMaterial.BatchCode;
fndTask.MaxNeedArrivedTime = DateTime.Now.AddHours(1);
fndTask.RequestTime = DateTime.Now;
fndTask.CFG_WorkStationId = firstCfgCartFirstCartCurrentMaterial.CFG_WorkStationId.Value;
fndTask.CFG_CartId = nextCfgCart.Id;
fndTask.LightColor = (byte)LightColor.Off;
fndTask.FindingStatus = FindingStatus.New;
dbContext.FND_Tasks.Add(fndTask);
}
}
dbContext.SaveChanges();
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(asmTaskItem.CFG_CartId);
Ptl900U ptl900UPublisher = cartPtl.GetPtl900UPublisher();
Ptl900U ptl900U = cartPtl.GetPtl900UByPosition(asmTaskItem.CartPosition);
Ptl900U ptl900ULight = cartPtl.GetPtl900ULight();
if (currentItemFinished)
{
Display900UItem cartPublisherDisplay900UItem = new Display900UItem();
cartPublisherDisplay900UItem.Name = "抵达工位 " + cfgWorkStation.Name;
cartPublisherDisplay900UItem.Description = string.Format(CultureInfo.InvariantCulture, @"项目：{0}
阶段：{1}
批次：{2}", cfgCartCurrentMaterial.ProjectCode, cfgCartCurrentMaterial.ProjectStep, cfgCartCurrentMaterial.BatchCode);
if (cfgWorkStationCurrentCart != null)
{
cartPublisherDisplay900UItem.Count = (ushort)cfgWorkStationCurrentCart.Position;
}
cartPublisherDisplay900UItem.Unit = "位";
ptl900UPublisher.Pressed -= this.ptl900UPublisher_Pressed;
ptl900UPublisher.Clear(true);
ptl900UPublisher.Lock();
ptl900UPublisher.Display(cartPublisherDisplay900UItem, LightColor.Off);
ptl900U.Pressed -= this.ptl900U_Pressed;
ptl900ULight.Clear();
this.CurrentAsmTaskItemId = null;
}
else
{
Display900UItem publisherDisplay900UItem = new Display900UItem();
publisherDisplay900UItem.Name = asmAssembleIndicationItem.MaterialName;
publisherDisplay900UItem.Description = string.Format(CultureInfo.InvariantCulture, @"项目：{0}，{1}
车号：{2}
量产工位：{3}", asmAssembleIndicationItem.ProjectCode, asmAssembleIndicationItem.ProjectStep, asmAssembleIndication.ProductSequence, asmAssembleIndicationItem.Gzz);
publisherDisplay900UItem.LongSubLocation = asmTaskItem.ToAssembleQuantity.ToString(CultureInfo.InvariantCulture);
publisherDisplay900UItem.Count = (ushort)asmTaskItem.AssembledQuantity.Value;
Display900UItem display900UItem = new Display900UItem();
display900UItem.Count = (ushort)(asmTaskItem.ToAssembleQuantity - asmTaskItem.AssembledQuantity.Value);
LightMode lightMode = new LightMode();
lightMode.Color = LightColor.Green;
if (asmAssembleIndicationItem.Qtxbs == "1")
{
lightMode.Color = LightColor.Magenta;
lightMode.Ratio = LightOnOffRatio.RatioP1V1;
lightMode.Period = LightOnOffPeriod.Period500;
}
ptl900UPublisher.Clear(true);
//ptl900UPublisher.Unlock();
ptl900UPublisher.Lock();
ptl900UPublisher.Display(publisherDisplay900UItem, LightColor.Off, true);
ptl900U.Display(display900UItem, lightMode, true);
//如果长时间无法交互，则自动交互
this.AutoPressByDeviceErrorAsync(this.CurrentAsmTaskItemId.Value, ptl900U, display900UItem);
}
string logMessage = (pickAll ? " 拣选所有：" : " 拣选一个：")
+ asmAssembleIndication.ProductSequence + ", "
+ asmAssembleIndication.GzzList + ", "
+ asmAssembleIndicationItem.MaterialCode + ", "
+ asmAssembleIndicationItem.MaterialName + ", "
+ cfgCart.Name + ", "
+ asmTaskItem.CartPosition;
if (currentItemFinished)
{
logMessage += ", 明细完成";
}
Logger.Log(this.GetType().Name + "." + cfgWorkStation.Code, DateTime.Now.ToString("HH:mm:ss") + logMessage + Environment.NewLine);
}
break;
}
catch (Exception ex)
{
string message = ex.Message;
DbEntityValidationException dbEntityValidationException = ex as DbEntityValidationException;
if (dbEntityValidationException != null)
{
foreach (DbEntityValidationResult validationResult in dbEntityValidationException.EntityValidationErrors)
{
foreach (DbValidationError validationError in validationResult.ValidationErrors)
{
message += Environment.NewLine + validationError.ErrorMessage;
}
}
}
message += Environment.NewLine + ex.StackTrace;
Logger.Log("IndicatingExecutor.ptl900U_Pressed", DateTime.Now.ToString("HH:mm:ss") + Environment.NewLine
+ message + Environment.NewLine
+ Environment.NewLine);
Thread.Sleep(1000);
}
}
}
void threadStart(object notUsed)
{
while (true)
{
//加载线程推动新明细，按钮交互推进明细的进度
if (this.CurrentAsmTaskId != null && this.CurrentAsmTaskItemId == null)
{
try
{
using (GeelyPtlEntities dbContext = new GeelyPtlEntities())
{
CFG_WorkStation cfgWorkStation = dbContext.CFG_WorkStations
.First(ws => ws.Id == this.CFG_WorkStationId);
ASM_Task asmTask = dbContext.ASM_Tasks
.First(t => t.Id == this.CurrentAsmTaskId.Value);
//因为 IndicatingExecutorLoader 加载和 IndicatingExecutor 是不同线程，所以再次核对状态
if (asmTask.AssembleStatus == AssembleStatus.Finished)
{
this.CurrentAsmTaskId = null;
continue;
}
ASM_AssembleIndication asmAssembleIndication = asmTask.ASM_AssembleIndication;
ASM_TaskItem asmTaskItem = dbContext.ASM_TaskItems
.OrderBy(ti => ti.Gzz)
.ThenBy(ti => ti.AssembleSequence)
.FirstOrDefault(ti => ti.ASM_TaskId == asmTask.Id &&
ti.AssembleStatus != AssembleStatus.Finished);
if (asmTaskItem == null)
{
asmTask.AssembleStatus = AssembleStatus.Finished;
asmAssembleIndication.AssembleStatus = asmTask.AssembleStatus;
#region 当前装配可以提交
List <ASM_AssembleIndicationItem> asmAssembleIndicatonItems = asmAssembleIndication.ASM_AssembleIndicationItems
.ToList();
ASM_AssembleResult asmAssembleResult = new ASM_AssembleResult();
asmAssembleResult.ASM_AssembleIndicationId = asmAssembleIndication.Id;
asmAssembleResult.FactoryCode = asmAssembleIndication.FactoryCode;
asmAssembleResult.ProductionLineCode = asmAssembleIndication.ProductionLineCode;
asmAssembleResult.CFG_WorkStationId = asmAssembleIndication.CFG_WorkStationId;
asmAssembleResult.GzzList = asmAssembleIndication.GzzList;
asmAssembleResult.MONumber = asmAssembleIndication.MONumber;
asmAssembleResult.ProductSequence = asmAssembleIndication.ProductSequence;
asmAssembleResult.BeginTime = asmTask.ASM_TaskItems.OrderBy(ati => ati.AssembledTime).First().AssembledTime.Value;
asmAssembleResult.EndTime = asmTask.ASM_TaskItems.OrderBy(ati => ati.AssembledTime).Last().AssembledTime.Value;
dbContext.ASM_AssembleResults.Add(asmAssembleResult);
ASM_AssembleResultMessage asmAssembleResultMessage = new ASM_AssembleResultMessage();
asmAssembleResultMessage.ASM_AssembleResult = asmAssembleResult;
asmAssembleResultMessage.SentSuccessful = false;
dbContext.ASM_AssembleResultMessages.Add(asmAssembleResultMessage);
foreach (ASM_AssembleIndicationItem asmAssembleIndicationItem in asmAssembleIndicatonItems)
{
List <ASM_TaskItem> asmTaskItems = asmAssembleIndicationItem.ASM_TaskItems
.ToList();
ASM_TaskItem lastAsmTaskItem = asmTaskItems.Last();
ASM_AssembleResultItem asmAssembleResultItem = new ASM_AssembleResultItem();
asmAssembleResultItem.ASM_AssembleResult = asmAssembleResult;
asmAssembleResultItem.CFG_CartId = lastAsmTaskItem.CFG_CartId;
asmAssembleResultItem.CartPosition = lastAsmTaskItem.CartPosition;
asmAssembleResultItem.Gzz = asmAssembleIndicationItem.Gzz;
asmAssembleResultItem.MaterialCode = asmAssembleIndicationItem.MaterialCode;
asmAssembleResultItem.MaterialName = asmAssembleIndicationItem.MaterialName;
asmAssembleResultItem.AssembleSequence = asmAssembleIndicationItem.AssembleSequence;
asmAssembleResultItem.ToAssembleQuantity = asmAssembleIndicationItem.ToAssembleQuantity;
asmAssembleResultItem.AssembledQuantity = asmTaskItems.Sum(ti => ti.AssembledQuantity.Value);
asmAssembleResultItem.PickedTime = lastAsmTaskItem.AssembledTime.Value;
asmAssembleResultItem.ProjectCode = asmAssembleIndicationItem.ProjectCode;
asmAssembleResultItem.ProjectStep = asmAssembleIndicationItem.ProjectStep;
dbContext.ASM_AssembleResultItems.Add(asmAssembleResultItem);
}
#endregion
dbContext.SaveChanges();
this.CurrentAsmTaskId = null;
Logger.Log(this.GetType().Name + "." + cfgWorkStation.Code, DateTime.Now.ToString("HH:mm:ss") + " 装配任务完成："
+ asmAssembleIndication.ProductSequence + ", "
+ asmAssembleIndication.GzzList + Environment.NewLine);
}
else
{
ASM_AssembleIndicationItem asmAssembleIndicationItem = asmTaskItem.ASM_AssembleIndicationItem;
CFG_Cart cfgCart = asmTaskItem.CFG_Cart;
//先更新数据库
asmTask.AssembleStatus = AssembleStatus.Assembling;
asmTaskItem.AssembleStatus = AssembleStatus.Assembling;
asmAssembleIndication.AssembleStatus = AssembleStatus.Assembling;
asmAssembleIndicationItem.AssembleStatus = AssembleStatus.Assembling;
cfgCart.CartStatus = CartStatus.Indicating;
dbContext.SaveChanges();
//再控制设备
CartPtl cartPtl = CartPtlHost.Instance.GetCartPtl(asmTaskItem.CFG_CartId);
Ptl900U ptl900UPublisher = cartPtl.GetPtl900UPublisher();
Ptl900U ptl900U = cartPtl.GetPtl900UByPosition(asmTaskItem.CartPosition);
Ptl900U ptl900ULight = cartPtl.GetPtl900ULight();
Display900UItem publisherDisplay900UItem = new Display900UItem();
publisherDisplay900UItem.Name = asmAssembleIndicationItem.MaterialName;
publisherDisplay900UItem.Description = string.Format(CultureInfo.InvariantCulture, @"项目：{0}，{1}
车号：{2}
量产工位：{3}", asmAssembleIndicationItem.ProjectCode, asmAssembleIndicationItem.ProjectStep, asmAssembleIndication.ProductSequence, asmAssembleIndicationItem.Gzz);
publisherDisplay900UItem.LongSubLocation = asmTaskItem.ToAssembleQuantity.ToString(CultureInfo.InvariantCulture);
publisherDisplay900UItem.Count = 0;
Display900UItem display900UItem = new Display900UItem();
display900UItem.Count = (ushort)asmTaskItem.ToAssembleQuantity;
LightMode lightMode = new LightMode();
lightMode.Color = LightColor.Green;
if (asmAssembleIndicationItem.Qtxbs == "1")
{
lightMode.Color = LightColor.Magenta;
lightMode.Ratio = LightOnOffRatio.RatioP1V1;
lightMode.Period = LightOnOffPeriod.Period500;
}
//ptl900UPublisher.Pressed += this.ptl900UPublisher_Pressed;
ptl900UPublisher.Clear(true);
//ptl900UPublisher.Unlock();
ptl900UPublisher.Lock();
ptl900UPublisher.Display(publisherDisplay900UItem, LightColor.Off, true);
ptl900U.Pressed += this.ptl900U_Pressed;
ptl900U.Unlock();
ptl900U.Display(display900UItem, lightMode, true);
ptl900ULight.Clear();
ptl900ULight.Display(new Display900UItem(), lightMode, false);
this.CurrentAsmTaskItemId = asmTaskItem.Id;
Logger.Log(this.GetType().Name + "." + cfgWorkStation.Code, DateTime.Now.ToString("HH:mm:ss") + " 点亮装配明细："
+ asmAssembleIndication.ProductSequence + ", "
+ asmAssembleIndication.GzzList + ", "
+ asmAssembleIndicationItem.MaterialCode + ", "
+ asmAssembleIndicationItem.MaterialName + ", "
+ cfgCart.Name + ", "
+ asmTaskItem.CartPosition + Environment.NewLine);
//如果新底盘抵达，则自动完成之前的
this.AutoPressByNewCarArrivedAsync(this.CurrentAsmTaskId.Value, this.CurrentAsmTaskItemId.Value, ptl900U, display900UItem);
//如果长时间无法交互，则自动交互
this.AutoPressByDeviceErrorAsync(this.CurrentAsmTaskItemId.Value, ptl900U, display900UItem);
}
}
}
catch (Exception ex)
{
string message = ex.Message;
DbEntityValidationException dbEntityValidationException = ex as DbEntityValidationException;
if (dbEntityValidationException != null)
{
foreach (DbEntityValidationResult validationResult in dbEntityValidationException.EntityValidationErrors)
{
foreach (DbValidationError validationError in validationResult.ValidationErrors)
{
message += Environment.NewLine + validationError.ErrorMessage;
}
}
}
message += Environment.NewLine + ex.StackTrace;
Logger.Log("IndicatingExecutor.threadStart", DateTime.Now.ToString("HH:mm:ss") + Environment.NewLine
+ message + Environment.NewLine
+ Environment.NewLine);
Thread.Sleep(1000);
}
}
Thread.Sleep(1);
}
}
