/// <summary>
/// when server haven't receive the guf feedback in time, then do this action
/// </summary>
/// <param name="source"></param>
/// <param name="e"></param>
public void OnTimedShow(object source, ElapsedEventArgs e)
{
isGufFeedBack = false;
LogerHelper2.ToLog("Server doesn't receive the guf feedback in time", 3);
Server.stationList[stationId - 1].errorInfo = "Server doesn't receive the guf feedback in time";
ClientGUFStatus.UpdateStationsData(stationId, 4, ClientStatusType.Error);
}
/// <summary>
/// when server haven't receive the client in time, then do this action
/// </summary>
/// <param name="source"></param>
/// <param name="e"></param>
public void OnTimedShow(object source, ElapsedEventArgs e)
{
hertbeatCount = 0;
LogerHelper2.ToLog("Server doesn't receive the Client Heartbeat in time from station" + stationId.ToString(), 3);
Server.stationList[stationId - 1].errorInfo = "Server doesn't receive the Client Heartbeat in time";
ClientGUFStatus.UpdateStationsData(stationId, 1, ClientStatusType.Error);
ClientGUFStatus.UpdateStationsData(stationId, 4, ClientStatusType.Error);
}
/// <summary>
/// the message is about register for station client
/// </summary>
/// <param name="msg"></param>
/// <param name="pos"></param>
public void AH_Register(Message msg, string pos)
{
if (pos == "r")
{
stationList[int.Parse(msg.stationId) - 1].stationNo = int.Parse(msg.Info);
stationList[int.Parse(msg.stationId) - 1].isAvaliable = true;
stationList[int.Parse(msg.stationId) - 1].errorInfo = ""; // after
stationList[int.Parse(msg.stationId) - 1].aTimer.Enabled = true; //timer可用
//UpdateStation(msg.stationId, ClientStatusType.Idle);
LogerHelper2.ToAutoTestLogFile(DateTime.Now.ToString() + ": Tester " + msg.stationId + " register to server");
}
else if (pos == "g")
{
gufList[int.Parse(msg.stationId) - 1].stationNo = int.Parse(msg.Info);
if (gufList[int.Parse(msg.stationId) - 1].stationId == -1)
{
// first time to register GUF
gufList[int.Parse(msg.stationId) - 1].gufStatus = 0; //0-OK
gufList[int.Parse(msg.stationId) - 1].stationId = int.Parse(msg.stationId);
UpdateStation(msg.stationId, ClientStatusType.Idle);
}
else
{
//recover the GUF
int stid = int.Parse(msg.stationId);
// if (gufList[stid - 1].gufStatus == 1 && (stationList[stid - 1].errorInfo.ToLower().Contains("heartbeat") && stationList[stid - 1].errorInfo.ToLower().Contains("guf"))) // exception
{
gufList[int.Parse(msg.stationId) - 1].gufStatus = 0; //0-OK
stationList[stid - 1].errorInfo = "";
ClientGUFStatus.UpdateStationsData(stid, 3, ClientStatusType.Pass);
ClientGUFStatus.UpdateStationsData(stid, 4, ClientStatusType.Unknown);
if (stationList[stid - 1].clientStatusType == ClientStatusType.Idle && stationList[stid - 1].isAvaliable == true)
{
QueryMessageListAndRunFirstMessage("DUTID");
}
}
}
LogerHelper2.ToAutoTestLogFile(DateTime.Now.ToString() + ": GUF " + msg.stationId + " register to server");
}
else if (pos == "x")
{
gufList[int.Parse(msg.stationId) - 1].stationNo = int.Parse(msg.Info);
gufList[int.Parse(msg.stationId) - 1].gufStatus = 0; //0-OK
gufList[int.Parse(msg.stationId) - 1].stationId = int.Parse(msg.stationId);
stationList[int.Parse(msg.stationId) - 1].errorInfo = ""; // after
stationList[int.Parse(msg.stationId) - 1].stationNo = int.Parse(msg.Info);
stationList[int.Parse(msg.stationId) - 1].isAvaliable = true;
stationList[int.Parse(msg.stationId) - 1].aTimer.Enabled = true; //timer可用
UpdateStation(msg.stationId, ClientStatusType.Idle);
LogerHelper2.ToAutoTestLogFile(DateTime.Now.ToString() + ": Tester & GUF " + msg.stationId + " register to server");
}
//server.SendMsg(new Message(msg.stationId, msg.MsgId, MsgType.Ack, "ack ok"), stationList[int.Parse(msg.stationId) - 1].ahaddress);
}
void SendMsgToServer_ManuallyRestest(int stationNo, string dutid)
{
//if (PlCisbusy == false)
{
gufList[stationNo - 1].gufStatus = 0;
ClientGUFStatus.UpdateStationsData(stationNo, 3, ClientStatusType.Pass);
//PlcMessageQueue.DeleteMsg(stationNo.ToString());
server.SendMsg(new Message(stationNo.ToString(), 1, MsgType.NewDut, dutid), stationList[stationNo - 1].ahaddress);//dutid
LogerHelper2.ToLog("Manually Retest DUT " + dutid + " on T" + stationNo, 2);
}
//else
//{
// RobotPLCStatus.UpdateRobotPLCStatus("busy");
//}
}
/// <summary>
/// open the timer for moniter the station client heartbeat, if receiver the hearbeat then reset the timer
/// </summary>
/// <param name="stationId"></param>
public void CheckHeartbeat(string stationId)
{
if (stationList[int.Parse(stationId) - 1].hertbeatCount == 0)
{
stationList[int.Parse(stationId) - 1].aTimer.Enabled = true; //timer可用
stationList[int.Parse(stationId) - 1].hertbeatCount++;
if (stationList[int.Parse(stationId) - 1].errorInfo.ToLower().Contains("heartbeat") && stationList[int.Parse(stationId) - 1].errorInfo.ToLower().Contains("client")) // only update the timeout warning, other warning should kept
{
stationList[int.Parse(stationId) - 1].errorInfo = "";
ClientGUFStatus.UpdateStationsData(int.Parse(stationId), 1, ClientStatusType.Pass);
ClientGUFStatus.UpdateStationsData(int.Parse(stationId), 4, ClientStatusType.Unknown);
}
}
else
{
stationList[int.Parse(stationId) - 1].aTimer.Stop();
stationList[int.Parse(stationId) - 1].aTimer.Start();
}
}
public static void delegateforDebug()
{
// add deleget here
ClientGUFStatus.UpdateStationsData(1, 1, ClientStatusType.Unknown);
}
/// <summary>
/// after reveiver the TM status , updatesation status according
/// </summary>
/// <param name="StationId"></param>
/// <param name="ClientStatusType"></param>
public void UpdateStation(string StationId, ClientStatusType ClientStatusType)
{
if (StationId == null || ClientStatusType == null)
{
LogerHelper2.ToLog("station id is null ", 3);
return;
}
int id = int.Parse(StationId);
int what = 0; // 1- test station; 2- dut test; 3-GUF ; 4- warning
switch (ClientStatusType)
{
case ClientStatusType.Error:
stationList[id - 1].clientStatusType = ClientStatusType.Error;
//ClientGUFStatus.UpdateStationsData(id, 2, stationList[id - 1].clientStatusType);
ClientGUFStatus.UpdateStationsData(id, 4, stationList[id - 1].clientStatusType);
if (stationList[id - 1].errorInfo.ToLower().Contains("guf")) // just GUF error
{
gufList[id - 1].gufStatus = 1;
what = 3;
}
else if (stationList[id - 1].errorInfo.ToLower().Contains("crashed") && stationList[id - 1].errorInfo.ToLower().Contains("tm")) // TM crashed
{
what = 2;
}
else if (stationList[id - 1].errorInfo.ToLower().Contains("pop-up") && stationList[id - 1].errorInfo.ToLower().Contains("window")) // detect pop-up windows during test
{
what = 4;
}
else // test staton error
{
stationList[id - 1].isAvaliable = false;
ClientGUFStatus.UpdateStationsData(id, 2, stationList[id - 1].clientStatusType);
what = 1;
}
break;
case ClientStatusType.Pass:
stationList[id - 1].clientStatusType = ClientStatusType.Pass;
stationList[id - 1].timeoutTimer.Stop();
what = 2;
break;
case ClientStatusType.Fail:
stationList[id - 1].clientStatusType = ClientStatusType.Fail;
stationList[id - 1].timeoutTimer.Stop();
what = 2;
break;
case ClientStatusType.Idle:
stationList[id - 1].clientStatusType = ClientStatusType.Idle;
stationList[id - 1].onTestingSerialNumber = "";
ClientGUFStatus.UpdateStationsData(id, 1, ClientStatusType.Pass); // use Pass to on behalf of avaliable or normal
//LogerHelper2.ToLog("stationId is " + id + "," + "what = " + 1 , 0);
if (stationList[id - 1].errorInfo.Length == 0)
{
ClientGUFStatus.UpdateStationsData(id, 4, ClientStatusType.Unknown); // use Pass to on behalf of avaliable or normal
//LogerHelper2.ToLog("stationId is " + id + "," + "what = " + 4, 0);
}
if (gufList[id - 1].gufStatus == 0)
{
ClientGUFStatus.UpdateStationsData(id, 3, ClientStatusType.Pass); // use Pass to on behalf of avaliable or normal
//QueryMessageListAndRunFirstMessage("DUTID");
//LogerHelper2.ToLog("stationId is " + id + "," + "what = " + 3, 0);
}
what = 2; // set the test status to idle, so that could test the rest tasks
QueryMessageListAndRunFirstMessage("DUTID");
break;
case ClientStatusType.Unknown:
stationList[id - 1].clientStatusType = ClientStatusType.Unknown;
what = 2;
break;
case ClientStatusType.Run:
stationList[id - 1].clientStatusType = ClientStatusType.Run;
if (stationTimeoutTime > 0)
{
stationList[id - 1].timeoutTimer.Interval = stationTimeoutTime;
stationList[id - 1].timeoutTimer.Enabled = true;
//stationList[id - 1].timeoutTimer.Start();
}
what = 2;
break;
case ClientStatusType.Abort:
stationList[id - 1].clientStatusType = ClientStatusType.Abort;
stationList[id - 1].timeoutTimer.Stop();
what = 2;
break;
default:
return;
}
// add deleget here
ClientGUFStatus.UpdateStationsData(id, what, stationList[id - 1].clientStatusType);
//LogerHelper2.ToLog("*********stationId is " + id + "," + "what = " + what, 0);
}
/// <summary>
/// the message is about guf status feedback when server send the query to station client
/// </summary>
/// <param name="msg"></param>
public void AH_GufFeedback(Message msg)
{
if (msg.Info == "E")
{
stationList[int.Parse(msg.stationId) - 1].errorInfo = msg.ErrorInfo;
//re-load the FetchFreeStation, to avoid the station that just with GUF abnormal will not be used forever
int freeStationID = FetchFreeStation(int.Parse(msg.stationId));
if (freeStationID >= 1 && freeStationID <= 6)
{
stationList[freeStationID - 1].clientStatusType = ClientStatusType.Wait;
//server.SendMsg(new Message(freeStationID.ToString(), 1, MsgType.QueryClientStatus, ""), stationList[freeStationID - 1].ahaddress);
}
else
{
//idMessageQueue.sendMsg("DUTID", newDutNm, System.Messaging.MessagePriority.Normal); // if there is no idle station, send the id message to messagequeue
//LogerHelper2.ToLog("NO freestation, add newdutid <" + newDutNm + "> to queue. idqueue number is: " + idMessageQueue.messageNum, 2);
}
return;
}
string[] strmsg2 = msg.Info.Split('|');
string ifgufopen = strmsg2[0];
string ifdut = strmsg2[1];
if (ifdut == "H" || ifgufopen == "C")
{
//stationList[int.Parse(msg.stationId) - 1].isAvaliable = false;
//stationList[int.Parse(msg.stationId) - 1].clientStatusType = ClientStatusType.Error;
//IF fixture is not abnormal, then show the warning, but station is still avaliable, or else this station will always unavaliable
gufList[int.Parse(msg.stationId) - 1].gufStatus = 1; // 1-NOK
stationList[int.Parse(msg.stationId) - 1].errorInfo = "Have Dut or the fixture is connect"; // msg.ErrorInfo;
stationList[int.Parse(msg.stationId) - 1].clientStatusType = ClientStatusType.Idle;
ClientGUFStatus.UpdateStationsData(int.Parse(msg.stationId), 3, ClientStatusType.Error);
ClientGUFStatus.UpdateStationsData(int.Parse(msg.stationId), 4, ClientStatusType.Error);
//re-load the FetchFreeStation, to avoid the station that just with GUF abnormal will not be used forever
int freeStationID = FetchFreeStation(int.Parse(msg.stationId));
if (freeStationID >= 1 && freeStationID <= 6)
{
stationList[freeStationID - 1].clientStatusType = ClientStatusType.Wait;
//server.SendMsg(new Message(freeStationID.ToString(), 1, MsgType.QueryClientStatus, ""), stationList[freeStationID - 1].ahaddress);
}
else
{
//idMessageQueue.sendMsg("DUTID", newDutNm, System.Messaging.MessagePriority.Normal); // if there is no idle station, send the id message to messagequeue
//LogerHelper2.ToLog("NO freestation, add newdutid <" + newDutNm + "> to queue. idqueue number is: " + idMessageQueue.messageNum, 2);
}
}
else if (ifdut == "N" && ifgufopen == "O")
{
if (PlCisbusy == false && plcserver.isPLConLine == true)
{//update the GUI if it was abnormal before
stationList[int.Parse(msg.stationId) - 1].errorInfo = "";
gufList[int.Parse(msg.stationId) - 1].gufStatus = 0;
ClientGUFStatus.UpdateStationsData(int.Parse(msg.stationId), 3, ClientStatusType.Pass);
ClientGUFStatus.UpdateStationsData(int.Parse(msg.stationId), 4, ClientStatusType.Unknown);
//MoveToStationID = freeStationID;
stationList[int.Parse(msg.stationId) - 1].onTestingSerialNumber = newDutNm; //newSerailNumber.Dequeue().ToString();
plcserver.MoveDUTtoTester(msg.stationId);
PlCisbusy = true;
}
else if (PlCisbusy == true)
{
stationList[int.Parse(msg.stationId) - 1].clientStatusType = ClientStatusType.Idle;
//idMessageQueue.sendMsg("DUTID", newDutNm, System.Messaging.MessagePriority.Normal);
//LogerHelper2.ToLog("plc is busy, add <" + newDutNm + "> to idqueue again, id queue number is:" + idMessageQueue.messageNum, 2);
}
else
{
//idMessageQueue.sendMsg("DUTID", newDutNm, System.Messaging.MessagePriority.Normal);
//LogerHelper2.ToLog("plc is offline, add <" + newDutNm + "> to idqueue again, id queue number is:" + idMessageQueue.messageNum, 2);
}
}
}
/// <summary>
/// the message is about TM test states, like pass,fail, abort, error,idle and running
/// </summary>
/// <param name="msg"></param>
public void AH_Status(Message msg)
{
if (msg.Info == "P")
{
stationList[int.Parse(msg.stationId) - 1].DUTTestConsecutiveFailedTimes = 0;
UpdateStation(msg.stationId, ClientStatusType.Pass);
ControlPLCMoveDUTAwayStation(msg);
//record test result for test yield statistics
TestStationData.RecordTesterYieldData(msg.stationId, ClientStatusType.Pass);
//record dut test result to system log
LogerHelper2.RecordDutTestResultToSystemLog(msg.stationId, msg.DutID.Split('|')[0], ClientStatusType.Pass);
}
else if (msg.Info == "F" || msg.Info == "A")
{
string[] strmsg = msg.DutID.Split('|');
string DutId = strmsg[0];
if (strmsg.Length > 1) //print the fail infromation in windows
{
stationList[int.Parse(msg.stationId) - 1].errorInfo = strmsg[1];
ClientGUFStatus.UpdateStationsData(int.Parse(msg.stationId), 4, ClientStatusType.Fail);
}
stationList[int.Parse(msg.stationId) - 1].currentDUTtestedCount++;
UpdateStation(msg.stationId, msg.Info == "F" ? ClientStatusType.Fail : ClientStatusType.Abort);
if (DUTReTest.isNeedReTest(int.Parse(msg.stationId), DutId) && isKill[int.Parse(msg.stationId) - 1] == false) // check whether need retest
{
server.SendMsg(new Message(msg.stationId, 1, MsgType.NewDut, DutId), stationList[int.Parse(msg.stationId) - 1].ahaddress); //dutid
}
else
{
if (isKill[int.Parse(msg.stationId) - 1] == true)
{
isKill[int.Parse(msg.stationId) - 1] = false;
}
else
{
stationList[int.Parse(msg.stationId) - 1].DUTTestConsecutiveFailedTimes++;
}
ControlPLCMoveDUTAwayStation(msg);
//record test result for test yield statistics
TestStationData.RecordTesterYieldData(msg.stationId, ClientStatusType.Fail);
//record dut test result to system log
LogerHelper2.RecordDutTestResultToSystemLog(msg.stationId, DutId, ClientStatusType.Fail);
if (stationList[int.Parse(msg.stationId) - 1].DUTTestConsecutiveFailedTimes >= DUTReTest.alarmWhenDUTTestFailTimes)
{
stationList[int.Parse(msg.stationId) - 1].isAvaliable = false;
stationList[int.Parse(msg.stationId) - 1].errorInfo = "DUT test consecutive failures";
UpdateStation(msg.stationId, ClientStatusType.Error);
}
}
// ControlPLCMoveDUTAwayStation(msg);
}
else if (msg.Info == "I")
{
UpdateStation(msg.stationId, ClientStatusType.Idle);
}
else if (msg.Info == "R")
{
UpdateStation(msg.stationId, ClientStatusType.Run);
}
else if (msg.Info == "E")
{
//stationList[int.Parse(msg.stationId) - 1].isAvaliable = false;
stationList[int.Parse(msg.stationId) - 1].errorInfo = msg.ErrorInfo;
UpdateStation(msg.stationId, ClientStatusType.Error);
}
else
{
LogerHelper2.ToLog("Client " + msg.stationId + "sends strange status", 4);
}
}
/// <summary>
/// the event of server receive message from PLC, different messagetype do different action
/// </summary>
/// <param name="sender">plc ip&port</param>
/// <param name="msg">plc message</param>
public void plcserver_MessageReceived(object sender, MainPLCMessage msg)
{
if (msg.InvalidMessage == true)
{
LogerHelper2.ToLog("error format PLC commond" + msg.Info, 3);
return;
}
string msgTemp = null;
try
{
msgTemp = string.Format("From PLC: MessageHead: {0}\t Info:{1}", msg.MsgHead.ToString(), msg.Info.ToString());
}
catch (Exception e)
{
LogerHelper2.ToLog(e.Message, 2);
}
//LogerHelper2.ToLog(msg.MsgType + " " + msg.MsgHead + " " + msg.StationId + " " + msg.Info, 0);
if (msg.MsgType != PLCMsgType.Heartbead)
{
LogerHelper2.ToLog(msgTemp, 0);
}
else
{
LogerHelper2.ToLog(msgTemp, 4);
}
int freeStationID;
string MessageHead = msg.MsgHead;
string MessageInfo = msg.Info;
//LogerHelper2.ToLog(msg.MsgType + " " , 0);
switch (msg.MsgType)
{
case PLCMsgType.ReportMsg:
if (MessageHead == MainPLCMessage.DUTIdToServer)
{
plcserver.NewSNFeedback(); //feedback plc F020
//check the dutid, if it same as the current test duts? ignore it if yes
if (!check_DUTID_Valid(msg.Info))
{
LogerHelper2.ToLog("Found new Dut Id <" + msg.Info + "> is same as current testing Duts' Id, will ignore this new Dut Id ", 2);
LogerHelper2.ToAutoTestLogFile(DateTime.Now.ToString() + ": Dut ID: " + msg.Info + " duplicated with the current testing Duts' Id, will ignore it.");
return;
}
freeStationID = FetchFreeStation();
int loop = 0;
while (loop < stationList.Length)
{
newDutNm = msg.Info;
//newSerailNumber.Enqueue(msg.Info); // when coming a new sn, add to qu
if (freeStationID >= 1 && freeStationID <= 6)
{
stationList[freeStationID - 1].clientStatusType = ClientStatusType.Wait;
//if (server.SendMsg(new Message(freeStationID.ToString(), 1, MsgType.QueryClientStatus, ""), stationList[freeStationID - 1].ahaddress))
//{
// break;
//}
freeStationID = FetchFreeStation(freeStationID);
}
else
{
//idMessageQueue.sendMsg("DUTID", msg.Info, System.Messaging.MessagePriority.Normal); // if there is no idle station, send the id message to messagequeue
//LogerHelper2.ToLog("NO freestation, add newdutid <" + msg.Info + "> to queue. idqueue number is: " + idMessageQueue.messageNum, 2);
break;
}
loop++;
}
if (loop >= stationList.Length)
{
//idMessageQueue.sendMsg("DUTID", msg.Info, System.Messaging.MessagePriority.Normal); // if there is no idle station, send the id message to messagequeue
//LogerHelper2.ToLog("NO freestation, add newdutid <" + msg.Info + "> to queue. idqueue number is: " + idMessageQueue.messageNum, 2);
}
}
break;
case PLCMsgType.Feedback:
plcserver.stopPlcCommandTimer();
System.Threading.Thread.Sleep(1000); //sleep wait PLC ready
if (MessageHead == MainPLCMessage.MoveDUTToStationACK)
{
//PlCisbusy = false;
RobotPLCStatus.UpdateRobotPLCStatus("Idle");
server.SendMsg(new Message(msg.StationId.ToString(), 1, MsgType.NewDut, stationList[msg.StationId - 1].onTestingSerialNumber), stationList[msg.StationId - 1].ahaddress); //dutid
UpdateStation(msg.StationId.ToString(), ClientStatusType.Run);
//PlcMessageQueue.DeleteMsg(msg.StationId.ToString());
PlCisbusy = false;
}
else if (MessageHead == MainPLCMessage.MoveDUTFromStationACK)
{
isOutBufferFree = false;
// here add if to check whether the tester is set to offline?
if ((stationList[msg.StationId - 1].isForcedOffLine == true) || (stationList[msg.StationId - 1].DUTTestConsecutiveFailedTimes >= DUTReTest.alarmWhenDUTTestFailTimes))
{
stationList[msg.StationId - 1].isAvaliable = false;
stationList[msg.StationId - 1].isForcedOffLine = false;
stationList[msg.StationId - 1].errorInfo = "This station was forced offline by admin or DUT test consecutive failures";
UpdateStation((msg.StationId).ToString(), ClientStatusType.Error);
ClientGUFStatus.UpdateStationsData(msg.StationId, 2, ClientStatusType.Unknown);
ClientGUFStatus.UpdateStationsData(msg.StationId, 3, ClientStatusType.Unknown);
}
else
{
//PlCisbusy = false;
RobotPLCStatus.UpdateRobotPLCStatus("Idle");
stationList[msg.StationId - 1].isAvaliable = true;
stationList[msg.StationId - 1].currentDUTtestedCount = 0;
stationList[msg.StationId - 1].onTestingSerialNumber = "";
UpdateStation((msg.StationId).ToString(), ClientStatusType.Idle);
}
PlCisbusy = false;
}
else if (MessageHead == MainPLCMessage.queryPLCStateACK)
{
PlCisbusy = msg.PLCIsBusy;
}
if (PlCisbusy == false)
{
QueryMessageListAndRunFirstMessage("DUTSTATUS");
}
break;
case PLCMsgType.Heartbead:
// RobotPLCStatus.UpdateRobotPLCStatus("Connected");
plcserver.CheckHeartbeat();
break;
case PLCMsgType.Ack:
plcserver.plcResendCommandTimer.Stop();
plcserver.lastAction = string.Empty;
break;
default:
break;
}
}
void timeoutTimer_Elapsed(object sender, ElapsedEventArgs e)
{
LogerHelper2.ToLog("Station " + stationId.ToString() + " has Started over " + timeoutTimer.Interval / 60000 + " Mins", 3);
Server.stationList[stationId - 1].errorInfo = "Station " + stationId.ToString() + " has started over " + timeoutTimer.Interval / 60000 + " Mins";
ClientGUFStatus.UpdateStationsData(stationId, 4, ClientStatusType.Error);
}