private string GetErrMsg(CodeReaderRes insideCodeReaderRes, CodeReaderRes outsideCodeReaderRes)
{
string strErrMsg1 = "";
string strErrMsg2 = "";
if (insideCodeReaderRes == CodeReaderRes.ERROR)
{
strErrMsg1 = "内线读码器发送读码命令失败！";
}
else if (insideCodeReaderRes == CodeReaderRes.INITFAIL)
{
strErrMsg1 = "内线读码器连接失败！";
}
else if (insideCodeReaderRes == CodeReaderRes.TIMEOUT)
{
strErrMsg1 = "内线读码器读码超时！";
}
else
{
strErrMsg1 = "内线读码器读码异常！";
}
if (outsideCodeReaderRes == CodeReaderRes.ERROR)
{
strErrMsg2 = "外线读码器发送读码命令失败！";
}
else if (outsideCodeReaderRes == CodeReaderRes.INITFAIL)
{
strErrMsg2 = "外线读码器连接失败！";
}
else if (outsideCodeReaderRes == CodeReaderRes.TIMEOUT)
{
strErrMsg2 = "外线读码器读码超时！";
}
else
{
strErrMsg2 = "外线读码器读码异常！";
}
return(strErrMsg1 + strErrMsg2);
}
public override void Process()
{
if (taskInfo.bTaskAlarm || MainModule.alarmManage.IsAlarm || IOManage.bEStop || !MainModule.formMain.bRunFlag || null == _plcDriver)
{
taskInfo.iTaskStep = MainModule.formMain.macHomeSta != MacHomeSta.Reseted ? 0 : taskInfo.iTaskStep;
taskInfo.bTaskAlarm = MainModule.formMain.bClrFlag ? false : taskInfo.bTaskAlarm;
taskInfo.bTaskFinish = false;
taskInfo.bTaskOnGoing = false;
MainModule.formMain.bRunFlag = false;
return;
}
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
switch (taskInfo.iTaskStep)
{
case 0:
if (MainModule.formMain.bRunFlag)
{
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = false;
taskInfo.bTaskOnGoing = true;
taskInfo.htTimer.Start();
taskInfo.iTaskStep = 1;
}
break;
case 1:
taskGroup.AddRunMessage("等待扫码开始...", OutputLevel.Trace);
taskInfo.iTaskStep = 10;
break;
case 10:
if (!_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue.Equals("100") || !_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue.Equals("100"))
{
break;
}
taskGroup.AddRunMessage("收到扫码触发信号，开始扫码...", OutputLevel.Trace);
taskInfo.iTaskStep = 21;
break;
case 21:
//开始读码
if (null == insideCodeReader || null == outsideCodeReader)
{
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = "未发现读码器";
taskInfo.iTaskStep = 501;
break;
}
insideCodeReader.RecvData = string.Empty;
outsideCodeReader.RecvData = string.Empty;
CodeReaderRes res1 = insideCodeReader.Read(); //以异步方式读取内线二维码
CodeReaderRes res2 = outsideCodeReader.Read(); //以异步方式读取外线二维码
if (res1 != CodeReaderRes.SUCCESS || res2 != CodeReaderRes.SUCCESS)
{
//读码命令发送失败
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = GetErrMsg(res1, res2);
taskInfo.iTaskStep = 501;
Program.formStart.formProductInfo.iScanNgCount++;
Program.formStart.ShowScanResult(false, 0, insideCodeReader.RecvData, outsideCodeReader.RecvData, strErr);
break;
}
taskGroup.AddRunMessage("读码命令发送成功，等待读码完成...", OutputLevel.Trace);
taskHiperTimer.Start();
taskInfo.iTaskStep = 22;
break;
case 22:
//等待读码完成
int iTimeout = 500;
if (DataManage.docData.dicDataGroup.ContainsKey(DataGroups.DataGroupSystem) &&
DataManage.docData.dicDataGroup[DataGroups.DataGroupSystem].dicDataItem.ContainsKey(DataItemSystem.等待读码完成时间))
{
iTimeout = DataManage.IntValue(DataGroups.DataGroupSystem, DataItemSystem.等待读码完成时间);
}
if (!string.IsNullOrEmpty(insideCodeReader.RecvData) && !string.IsNullOrEmpty(outsideCodeReader.RecvData))
{
if (insideCodeReader.RecvData.Contains("ERROR") || outsideCodeReader.RecvData.Contains("ERROR"))
{
//读码失败
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = "解码失败！";
taskInfo.iTaskStep = 501;
Program.formStart.formProductInfo.iScanNgCount++;
Program.formStart.ShowScanResult(false, (float)taskHiperTimer.Duration * 1000, insideCodeReader.RecvData, outsideCodeReader.RecvData, strErr);
break;
}
insideCodeReader.RecvData.Replace('\r', ' ');
insideCodeReader.RecvData.Replace('\n', ' ');
insideCodeReader.RecvData.Trim();
outsideCodeReader.RecvData.Replace('\r', ' ');
outsideCodeReader.RecvData.Replace('\n', ' ');
outsideCodeReader.RecvData.Trim();
taskInfo.iTaskStep = 31;
}
else if (taskHiperTimer.TimeUp((double)((double)iTimeout / 1000.0)))
{
//读码超时
_plcDriver.WriteData(PLC1.内线扫码触发, 300);
_plcDriver.WriteData(PLC1.外线扫码触发, 300);
strErr = "读码超时！";
taskInfo.iTaskStep = 501;
Program.formStart.formProductInfo.iScanNgCount++;
Program.formStart.ShowScanResult(false, (float)taskHiperTimer.Duration * 1000, insideCodeReader.RecvData, outsideCodeReader.RecvData, strErr);
}
break;
case 31:
//读码成功
taskGroup.AddRunMessage("读码成功: " + "<" + insideCodeReader.RecvData + "> <" + outsideCodeReader.RecvData + ">", OutputLevel.Trace);
_plcDriver.WriteData(PLC1.内线二维码, insideCodeReader.RecvData);
_plcDriver.WriteData(PLC1.外线二维码, outsideCodeReader.RecvData);
Program.formStart.formProductInfo.iScanOkCount++;
Program.formStart.ShowScanResult(true, (float)taskHiperTimer.Duration * 1000, insideCodeReader.RecvData, outsideCodeReader.RecvData, "");
if (!Program.formStart.bMesSwitch)
{
//MES屏蔽
_plcDriver.WriteData(PLC1.内线扫码触发, 200);
_plcDriver.WriteData(PLC1.外线扫码触发, 200);
taskInfo.iTaskStep = 601;
break;
}
taskGroup.AddRunMessage("开始进行电芯进站校验...", OutputLevel.Trace);
taskInfo.iTaskStep = 41;
break;
case 41:
//调用MES 进行电芯进站校验
MESRes mesRes1 = MainModule.formMain.mes.CheckSfcStatus(insideCodeReader.RecvData);
MESRes mesRes2 = MainModule.formMain.mes.CheckSfcStatus(outsideCodeReader.RecvData);
if (!mesRes1.bSuccess || !mesRes2.bSuccess)
{
//MES 调用失败
_plcDriver.WriteData(PLC1.内线扫码触发, 400);
_plcDriver.WriteData(PLC1.外线扫码触发, 400);
strErr = "MES 调用失败，请检查网络与MES设置！";
taskInfo.iTaskStep = 501;
break;
}
if ([email protected] != 0 || [email protected] != 0)
{
//电芯进站校验未通过
if ([email protected] != 0 && [email protected] != 0)
{
strErr = "内线与外线电芯进站校验均未通过！";
}
else if ([email protected] != 0)
{
strErr = "内线电芯进站校验未通过！";
}
else
{
strErr = "外线电芯进站校验未通过！";
}
_plcDriver.WriteData(PLC1.内线扫码触发, 400);
_plcDriver.WriteData(PLC1.外线扫码触发, 400);
taskInfo.iTaskStep = 501;
break;
}
//MES 调用成功，电芯进站校验通过
_plcDriver.WriteData(PLC1.内线扫码触发, 200);
_plcDriver.WriteData(PLC1.外线扫码触发, 200);
taskGroup.AddRunMessage("电芯进站校验通过！", OutputLevel.Trace);
taskInfo.iTaskStep = 51;
taskHiperTimer.Start();
break;
case 51:
if (!taskHiperTimer.TimeUp(0.5))
{
break;
}
taskInfo.iTaskStep = 601;
break;
#region Error 501-600
case 501: //致命异常，需重新开始
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.iTaskStep = 0;
_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue = "0";
_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
case 502: //一般异常，解除后按下开始可以继续
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = false;
taskInfo.bTaskAlarm = true;
taskInfo.strTaskMes = "异常报警解除后，可以继续执行。";
taskInfo.iTaskStep = taskInfo.iTaskAlarmStep;
_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue = "0";
_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue = "0";
taskGroup.AddRunMessage(strErr, OutputLevel.Warn);
MainModule.alarmManage.InsertAlarm(AppAlarmKeys.扫码异常, strErr);
break;
#endregion
#region Success 601 - 999
case 601:
taskInfo.bTaskOnGoing = false;
taskInfo.bTaskFinish = true;
taskInfo.bTaskAlarm = false;
taskInfo.iTaskStep = 0;
taskInfo.iTaskAlarmStep = 0;
_plcDriver.plcData.dicScanItems[PLC1.内线扫码触发].strValue = "0";
_plcDriver.plcData.dicScanItems[PLC1.外线扫码触发].strValue = "0";
taskGroup.AddRunMessage("正常终了。", OutputLevel.Trace);
break;
#endregion
default:
taskInfo.iTaskStep = 0;
taskInfo.bTaskAlarm = true;
break;
}
}