public override bool ExeBusiness(ref string reStr)
{
if (SysCfgModel.SimMode)
{
if (this.nodeID != "7001")
{
return(true);
}
string opWorkerID = "W12346";
string testModID = "MODT0001";
BatteryModuleModel batMod = batModBll.GetModel(testModID);
batMod.downcapOPWorkerID = opWorkerID;
batModBll.Update(batMod);
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
if (SysCfgModel.SimMode)
{
if (this.nodeID != "5001")
{
return(true);
}
string packID = "PACK00001";
string packOPWorkerID = "W22345";
string[] modIDs = new string[] { "MODT0001", "MODT0002" };
if (batPackBll.Exists(packID))
{
return(true);
}
BatteryPackModel pack = new BatteryPackModel();
pack.batPackID = packID;
pack.opWorkerID = packOPWorkerID;
pack.packAsmTime = DateTime.Parse(System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss"));
batPackBll.Add(pack);
foreach (string modID in modIDs)
{
BatteryModuleModel batMod = batModBll.GetModel(modID);
if (batMod == null)
{
continue;
}
batMod.batPackID = packID;
batMod.curProcessStage = EnumModProcessStage.模组装配到PACK.ToString();
batModBll.Update(batMod);
AddProcessRecord(modID, EnumModProcessStage.模组装配到PACK.ToString());
}
}
return(true);
}
private bool ExeBusinessUpper(ref string reStr)
{
List <string> recvBarcodesBuf = barcodeRW.GetBarcodesBuf();
if (recvBarcodesBuf.Contains("START") || recvBarcodesBuf.Contains("start"))
{
this.currentTaskPhase = 1;
logRecorder.AddDebugLog(nodeName, "流程开始");
this.db1ValsToSnd[0] = 2; //开始扫码
}
if (this.currentTaskPhase < 1)
{
//待机状态
this.db1ValsToSnd[0] = 1;
return(true);
}
if (this.currentTaskPhase == 3)
{
System.Threading.Thread.Sleep(3000);
this.db1ValsToSnd[0] = 1;
this.currentTaskPhase = 0;
}
switch (this.currentTaskPhase)
{
case 1:
{
//给PLC提示，开始扫码
barcodeRW.ClearBarcodesBuf();
this.workerID = string.Empty;
this.modID = string.Empty;
this.batteryID = string.Empty;
this.currentTaskPhase++;
currentTaskDescribe = "开始，等待扫码、模组绑定";
break;
}
case 2:
{
recvBarcodesBuf = barcodeRW.GetBarcodesBuf();
for (int i = 0; i < recvBarcodesBuf.Count(); i++)
{
//Console.WriteLine(nodeName + "，扫码：" + recvBarcodesBuf[i]);
if (recvBarcodesBuf[i].Length <= 0)
{
continue;
}
if (recvBarcodesBuf[i].Substring(0, 1).ToUpper() == "M" && recvBarcodesBuf[i].Length > 15)
{
//模组码
if (string.IsNullOrWhiteSpace(modID))
{
Console.WriteLine(string.Format("{0},扫到模组:{1}", nodeName, recvBarcodesBuf[i]));
}
this.modID = recvBarcodesBuf[i];
}
else if (recvBarcodesBuf[i].Substring(0, 2).ToUpper() == "NB")
{
if (string.IsNullOrWhiteSpace(workerID))
{
Console.WriteLine(string.Format("{0},扫到员工码:{1}", nodeName, recvBarcodesBuf[i]));
}
this.workerID = recvBarcodesBuf[i];
}
else
{
Console.WriteLine(string.Format("{0},不可识别的条码:{1}", nodeName, recvBarcodesBuf[i]));
}
}
if (string.IsNullOrEmpty(this.workerID))
{
break;
}
if (string.IsNullOrEmpty(this.modID))
{
break;
}
//检查模组是否已经存在
BatteryModuleModel batModule = batModBll.GetModel(this.modID);
if (batModule == null)
{
currentTaskDescribe = string.Format("模组{0}，不存在，", this.modID);
break;
}
batModule.topcapOPWorkerID = this.workerID;
batModule.curProcessStage = EnumModProcessStage.模组焊接上盖.ToString();
batModBll.Update(batModule);
this.db1ValsToSnd[0] = 3; //绑定完成
currentTaskDescribe = string.Format("模组{0}员工号绑定完成", this.modID);
//添加生产过程记录
AddProcessRecord(this.modID, EnumModProcessStage.模组焊接上盖.ToString());
this.currentTaskPhase++;
break;
}
case 3:
{
barcodeRW.ClearBarcodesBuf();
break;
}
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
if (SysCfgModel.SimMode)
{
if (this.nodeID != "5001")
{
return(true);
}
//test
string[] testBatcodes = new string[] { "bat0001", "bat0004" };
string[] testModcodes = new string[] { "MODT0001", "MODT0002" };
string opWorkerID = "W12345";
for (int i = 0; i < 2; i++)
{
string modBarcode = testModcodes[i];
string batBarcode = testBatcodes[i];
//检查模组是否已经存在
if (batModBll.Exists(modBarcode))
{
continue;
}
//绑定
//1 先检索所有电池
Tb_CheckDataModel tbBatModel = tbBatteryDataBll.GetModel(batBarcode);
string strWhere = string.Format("tf_Group='{0}'", tbBatModel.tf_Group);
List <Tb_CheckDataModel> batterys = tbBatteryDataBll.GetModelList(strWhere);
BatteryModuleModel batModule = new BatteryModuleModel();
batModule.asmTime = System.DateTime.Now;
batModule.batModuleID = modBarcode;
batModule.curProcessStage = EnumModProcessStage.模组装配下盖.ToString();
batModule.topcapOPWorkerID = opWorkerID;
batModule.palletBinded = false;
batModBll.Add(batModule);
//
foreach (Tb_CheckDataModel tbBattery in batterys)
{
BatteryModel batteryModel = new BatteryModel();
batteryModel.batteryID = tbBattery.BarCode;
batteryModel.batModuleID = modBarcode;
batteryModel.batModuleAsmTime = System.DateTime.Now;
batteryBll.Add(batteryModel);
}
//添加生产过程记录
AddProcessRecord(modBarcode, EnumModProcessStage.模组装配下盖.ToString());
//ModPsRecordModel modRecord = new ModPsRecordModel();
//modRecord.RecordID = System.Guid.NewGuid().ToString();
//modRecord.processRecord = EnumModProcessStage.模组装配.ToString();
//modRecord.batModuleID = modBarcode;
//modRecord.recordTime = System.DateTime.Now;
//modPsRecordBll.Add(modRecord);
}
}
else
{
// string startFlagStr = "START";
return(ExeBusinessBottom(ref reStr));
}
return(true);
}
private bool ExeBusinessBottom(ref string reStr)
{
List <string> recvBarcodesBuf = barcodeRW.GetBarcodesBuf();
if (recvBarcodesBuf.Contains("START") || recvBarcodesBuf.Contains("start"))
{
this.currentTaskPhase = 1;
logRecorder.AddDebugLog(nodeName, "流程开始");
this.db1ValsToSnd[0] = 2; //开始扫码
}
if (this.currentTaskPhase < 1)
{
//待机状态
this.db1ValsToSnd[0] = 1;
return(true);
}
if (this.currentTaskPhase == 3)
{
System.Threading.Thread.Sleep(3000);
this.db1ValsToSnd[0] = 1;
this.currentTaskPhase = 0;
}
switch (this.currentTaskPhase)
{
case 1:
{
//给PLC提示，开始扫码
barcodeRW.ClearBarcodesBuf();
this.workerID = string.Empty;
this.modID = string.Empty;
this.batteryID = string.Empty;
this.currentTaskPhase++;
currentTaskDescribe = "开始，等待扫码、模组绑定";
break;
}
case 2:
{
recvBarcodesBuf = barcodeRW.GetBarcodesBuf();
for (int i = 0; i < recvBarcodesBuf.Count(); i++)
{
//Console.WriteLine(nodeName + "，扫码：" + recvBarcodesBuf[i]);
if (recvBarcodesBuf[i].Length <= 0)
{
continue;
}
if (recvBarcodesBuf[i].Substring(0, 1).ToUpper() == "M" && recvBarcodesBuf[i].Length > 15)
{
//模组码
if (string.IsNullOrWhiteSpace(modID))
{
Console.WriteLine(string.Format("{0},扫到模组:{1}", nodeName, recvBarcodesBuf[i]));
}
this.modID = recvBarcodesBuf[i];
}
else if (recvBarcodesBuf[i].Substring(0, 2).ToUpper() == "NB")
{
if (string.IsNullOrWhiteSpace(workerID))
{
Console.WriteLine(string.Format("{0},扫到员工码:{1}", nodeName, recvBarcodesBuf[i]));
}
this.workerID = recvBarcodesBuf[i];
}
else
{
//电池条码
if (string.IsNullOrWhiteSpace(batteryID))
{
Console.WriteLine(string.Format("{0},扫到电池码:{1}", nodeName, recvBarcodesBuf[i]));
}
this.batteryID = recvBarcodesBuf[i];
}
}
if (string.IsNullOrEmpty(this.workerID))
{
break;
}
if (string.IsNullOrEmpty(this.modID))
{
break;
}
if (string.IsNullOrEmpty(this.batteryID))
{
break;
}
//检查模组是否已经存在
if (batModBll.Exists(this.modID))
{
currentTaskDescribe = string.Format("已经存在模组{0}，绑定完成", this.modID);
this.db1ValsToSnd[0] = 3; //绑定完成
this.currentTaskPhase++;
break;
}
else
{
//1 先检索所有电池
Tb_CheckDataModel tbBatModel = tbBatteryDataBll.GetModel(this.batteryID);
if (tbBatModel == null)
{
Console.WriteLine(string.Format("不存在的电池条码：{0}", this.batteryID));
return(false);
}
string strWhere = string.Format("tf_Group='{0}'", tbBatModel.tf_Group);
List <Tb_CheckDataModel> batterys = tbBatteryDataBll.GetModelList(strWhere);
BatteryModuleModel batModule = new BatteryModuleModel();
batModule.batchName = tbBatModel.FileName;//批次
batModule.asmTime = System.DateTime.Now;
batModule.batModuleID = this.modID;
batModule.curProcessStage = EnumModProcessStage.模组焊接下盖.ToString();
batModule.downcapOPWorkerID = this.workerID;
batModule.palletBinded = false;
batModBll.Add(batModule);
//
foreach (Tb_CheckDataModel tbBattery in batterys)
{
BatteryModel batteryModel = new BatteryModel();
batteryModel.batteryID = tbBattery.BarCode;
batteryModel.batModuleID = this.modID;
batteryModel.batModuleAsmTime = System.DateTime.Now;
batteryBll.Add(batteryModel);
}
//添加生产过程记录
AddProcessRecord(this.modID, EnumModProcessStage.模组焊接下盖.ToString());
}
this.db1ValsToSnd[0] = 3; //绑定完成
currentTaskDescribe = string.Format("模组{0},绑定完成", this.modID);
this.currentTaskPhase++;
break;
}
case 3:
{
barcodeRW.ClearBarcodesBuf();
break;
}
default:
break;
}
return(true);
}
public override bool ExeBusiness(ref string reStr)
{
if (db2Vals[0] == 1)
{
db1ValsToSnd[0] = 1;
currentStat.Status = EnumNodeStatus.设备空闲;
}
else if (db2Vals[0] == 2)
{
currentStat.Status = EnumNodeStatus.设备使用中;
currentStat.StatDescribe = "工作中";
if (Db1ValsToSnd[0] != 2)
{
string rfidUID = "";
if (SysCfgModel.SimMode)
{
rfidUID = SimRfidUID;
}
else
{
byte[] rfidBytes = new byte[16];
for (int i = 0; i < 16; i++)
{
rfidBytes[i + 1] = (byte)db2Vals[i + 1];
}
rfidUID = System.Text.Encoding.UTF8.GetString(rfidBytes);
}
if (string.IsNullOrWhiteSpace(rfidUID))
{
db1ValsToSnd[0] = 3;
currentStat.Status = EnumNodeStatus.无法识别;
currentStat.StatDescribe = "RFID无效";
return(true);
}
string strWhere = string.Format("palletID='{0}' ", rfidUID);
List <BatteryModuleModel> batModules = batModBll.GetModelList(strWhere);
if (batModules == null || batModules.Count() < 1)
{
db1ValsToSnd[0] = 4;
currentStat.Status = EnumNodeStatus.设备故障;
currentStat.StatDescribe = "无绑定数据";
return(true);
}
string modID = "";
bool weldOPTopCap = true;
if (machineSeq == 1 || machineSeq == 5)
{
modID = batModules[0].batModuleID;
weldOPTopCap = true;
}
else if (machineSeq == 2 || machineSeq == 6)
{
weldOPTopCap = true;
if (batModules.Count > 1)
{
modID = batModules[1].batModuleID;
}
}
else if (machineSeq == 3 || machineSeq == 7)
{
modID = batModules[0].batModuleID;
weldOPTopCap = false;
}
else if (machineSeq == 4 || machineSeq == 8)
{
weldOPTopCap = false;
if (batModules.Count > 1)
{
modID = batModules[1].batModuleID;
}
}
else
{
db1ValsToSnd[0] = 3;
logRecorder.AddDebugLog(nodeName, "焊机ID错误，不可识别的ID，" + machineSeq.ToString());
return(false);
}
string logInfo = string.Format("焊接模组，模组ID:{0},{1}", modID, weldOPTopCap? "上盖" : "下盖");
logRecorder.AddDebugLog(nodeName, logInfo);
BatteryModuleModel batMod = batModBll.GetModel(modID);
if (weldOPTopCap)
{
batMod.topcapWelderID = machineSeq;
AddProcessRecord(modID, EnumModProcessStage.模组焊接上盖.ToString());
}
else
{
batMod.bottomcapWelderID = machineSeq;
AddProcessRecord(modID, EnumModProcessStage.模组焊接下盖.ToString());
}
db1ValsToSnd[0] = 2;
logRecorder.AddDebugLog(nodeName, "焊接数据绑定完成");
}
}
return(true);
}
