private void manualSettings_SelectedIndexChanged(object sender, EventArgs e)
{
if (comboBox1.SelectedIndex == comboBox1.Items.Count - 1)
{
lg = new Login();
if (lg.ShowDialog() == System.Windows.Forms.DialogResult.OK)
{
setupWindow = new Setup();
if (setupWindow.ShowDialog() == System.Windows.Forms.DialogResult.OK)
{
manualsettings = setupWindow.getSettings();
}
else
{
comboBox1.SelectedIndex = 0;
}
}
}
}
public BrazeSettings getSettings()
{
BrazeSettings manualsettings = new BrazeSettings();
manualsettings.brazeTemp = (double)brazetemp.Value;
manualsettings.brazeTime = (int)brazetime.Value;
manualsettings.syncL1 = (double)sync1.Value;
manualsettings.syncL2 = (double)sync2.Value;
manualsettings.pressure1 = (double)pressure1.Value;
manualsettings.pressure2 = (double)pressure2.Value;
manualsettings.pressure3 = (double)pressure3.Value;
if (speed1.SelectedIndex == speed1.Items.Count - 1)
{
manualsettings.speedStartL1 = -1;
}
else
{
manualsettings.speedStartL1 = (speed1.SelectedIndex + 1) / 2;
}
if (speed2.SelectedIndex == speed2.Items.Count - 1)
{
manualsettings.speedL1L2 = -1;
}
else
{
manualsettings.speedL1L2 = (speed2.SelectedIndex + 1) / 2;
}
if (speed3.SelectedIndex == speed3.Items.Count - 1)
{
manualsettings.speedL2Braze = -1;
}
else
{
manualsettings.speedL2Braze = (speed3.SelectedIndex + 1) / 2;
}
return(manualsettings);
}
public BrazeSettings getSettings()
{
BrazeSettings manualsettings = new BrazeSettings();
manualsettings.brazeTemp = (double)brazetemp.Value;
manualsettings.brazeTime = (int)brazetime.Value;
manualsettings.syncL1 = (double)sync1.Value;
manualsettings.syncL2 = (double)sync2.Value;
manualsettings.pressure1 = (double)pressure1.Value;
manualsettings.pressure2 = (double)pressure2.Value;
manualsettings.pressure3 = (double)pressure3.Value;
if (speed1.SelectedIndex == speed1.Items.Count - 1)
{
manualsettings.speedStartL1 = -1;
}
else
{
manualsettings.speedStartL1 = (speed1.SelectedIndex + 1) / 2;
}
if (speed2.SelectedIndex == speed2.Items.Count - 1)
{
manualsettings.speedL1L2 = -1;
}
else
{
manualsettings.speedL1L2 = (speed2.SelectedIndex + 1) / 2;
}
if (speed3.SelectedIndex == speed3.Items.Count - 1)
{
manualsettings.speedL2Braze = -1;
}
else
{
manualsettings.speedL2Braze = (speed3.SelectedIndex + 1) / 2;
}
return manualsettings;
}
private void manualSettings_SelectedIndexChanged(object sender, EventArgs e)
{
if (comboBox1.SelectedIndex == comboBox1.Items.Count - 1)
{
lg = new Login();
if (lg.ShowDialog() == System.Windows.Forms.DialogResult.OK)
{
setupWindow = new Setup();
if (setupWindow.ShowDialog() == System.Windows.Forms.DialogResult.OK)
{
manualsettings = setupWindow.getSettings();
}
else
{
comboBox1.SelectedIndex = 0;
}
}
}
}
private bool heatingUp(BrazeSettings brazeSettings)
{
processWorker.ReportProgress((int)ReportType.SetPhase, Phase.Heating);
bool smallopened = false;
processWorker.ReportProgress((int)ReportType.SetStatus, "Heating up to " + brazeSettings.brazeTemp + " °C.");
//start heater for section1,section2 and section3
processWorker.ReportProgress((int)ReportType.HeaterPowerSignal, "on");
// syncronize the temperatures
double gTemp = 0;
if (brazeSettings.speedStartL1 == -1)
{
gTemp = brazeSettings.syncL1;
processWorker.ReportProgress((int)ReportType.SetGoalTemp, brazeSettings.syncL1);
}
else
{
gTemp = (tempSection[0] + tempSection[1] + tempSection[2]) / 3;
processWorker.ReportProgress((int)ReportType.SetGoalTemp, gTemp);
}
while (paused || stoppedHeating || !(reachedLevel(brazeSettings.syncL1) && targetTemp >= brazeSettings.syncL1))
{
if (gTemp < brazeSettings.syncL1 && brazeSettings.speedStartL1 != -1)
{
gTemp = gTemp + (brazeSettings.speedStartL1 / 60);
processWorker.ReportProgress((int)ReportType.SetGoalTemp, gTemp);
}
if (tempSection[1] > 800 && !smallopened)
{
//open smallNitrogenValve
processWorker.ReportProgress((int)ReportType.SmallN2ValveSignal, "on");
smallopened = true;
}
if (stoppedHeating)
{ return false; }
Thread.Sleep(1000);
}
if (brazeSettings.speedL1L2 == -1)
{
processWorker.ReportProgress((int)ReportType.SetGoalTemp, brazeSettings.syncL2);
}
else
{
gTemp = brazeSettings.syncL1;
processWorker.ReportProgress((int)ReportType.SetGoalTemp, brazeSettings.syncL1);
}
while (paused || stoppedHeating || !(reachedLevel(brazeSettings.syncL2) && targetTemp >= brazeSettings.syncL2))
{
if (gTemp < brazeSettings.syncL2 && brazeSettings.speedL1L2 != -1)
{
gTemp = gTemp + (brazeSettings.speedL1L2 / 60);
processWorker.ReportProgress((int)ReportType.SetGoalTemp, gTemp);
}
if (tempSection[1] > 800 && !smallopened)
{
//open smallNitrogenValve
processWorker.ReportProgress((int)ReportType.SmallN2ValveSignal, "on");
smallopened = true;
}
if (stoppedHeating)
{ return false; }
Thread.Sleep(1000);
}
if (brazeSettings.speedL2Braze == -1)
{
processWorker.ReportProgress((int)ReportType.SetGoalTemp, brazeSettings.brazeTemp);
}
else
{
gTemp = brazeSettings.syncL2;
processWorker.ReportProgress((int)ReportType.SetGoalTemp, brazeSettings.syncL2);
}
while (paused || stoppedHeating || !(reachedLevel(brazeSettings.brazeTemp) && targetTemp >= brazeSettings.brazeTemp))
{
if (gTemp < brazeSettings.brazeTemp && brazeSettings.speedL2Braze != -1)
{
gTemp = gTemp + (brazeSettings.speedL2Braze / 60);
processWorker.ReportProgress((int)ReportType.SetGoalTemp, gTemp);
}
if (tempSection[1] > 800 && !smallopened)
{
//open smallNitrogenValve
processWorker.ReportProgress((int)ReportType.SmallN2ValveSignal, "on");
smallopened = true;
}
if (stoppedHeating)
{ return false; }
Thread.Sleep(1000);
}
gTemp = brazeSettings.brazeTemp;
processWorker.ReportProgress((int)ReportType.SetGoalTemp, brazeSettings.brazeTemp);
return true;
}
private bool cooling(BrazeSettings brazeSettings)
{
processWorker.ReportProgress((int)ReportType.SetPhase, Phase.Cooling);
//close heater for section1,section2 and section3
processWorker.ReportProgress((int)ReportType.SetStatus, "Brazing finished, self cooling.");
processWorker.ReportProgress((int)ReportType.HeaterPowerSignal, "off");
while ((tempSection[0] > 1020 || tempSection[1] > 1020 || tempSection[2] > 1020) || paused || stoppedCooling)
{
if (stoppedCooling)
{
return false;
}
Thread.Sleep(1000);
}
processWorker.ReportProgress((int)ReportType.SetStatus, "Active cooling.");
//Open large nitrogen valve
processWorker.ReportProgress((int)ReportType.LargeN2ValveSignal, "on");
processWorker.ReportProgress((int)ReportType.SmallN2ValveSignal, "off");
//Close vacuum valve
processWorker.ReportProgress((int)ReportType.VacuumValveSignal, "off");
while (normalPressure <= 0.5)//Wait until Pn > 0.5 bar
{
Thread.Sleep(100);
}
//Close roots pump
processWorker.ReportProgress((int)ReportType.BoosterPumpSignal, "off");
while (normalPressure <= 1 || paused || stoppedCooling)//Wait until Pn >1 bar
{
if (stoppedCooling)
{
return false;
}
Thread.Sleep(100);
}
// Start cooling fans
processWorker.ReportProgress((int)ReportType.CoolingFanSignal, "on");
//Close vacuum pump
processWorker.ReportProgress((int)ReportType.VacuumPumpSignal, "off");
while (normalPressure <= 1.1 || paused || stoppedCooling)//Wait until Pn> 1.1bar
{
if (stoppedCooling)
{
return false;
}
Thread.Sleep(100);
}
//Close large nitrogen valve
processWorker.ReportProgress((int)ReportType.LargeN2ValveSignal, "off");
while ((tempSection[0] > 930 && tempSection[1] > 930 && tempSection[2] > 930) || paused || stoppedCooling) //Wait until temps < 930C
{
if (stoppedCooling)
{
return false;
}
if (normalPressure > brazeSettings.pressure1)
{
//Close large nitrogen valve
processWorker.ReportProgress((int)ReportType.LargeN2ValveSignal, "off");
}
else
{
//open large nitrogen valve
processWorker.ReportProgress((int)ReportType.LargeN2ValveSignal, "on");
}
Thread.Sleep(100);
}
while ((tempSection[0] > 800 && tempSection[1] > 800 && tempSection[2] > 800) || paused || stoppedCooling) //Wait until temps < 800C
{
if (stoppedCooling)
{
return false;
}
if (normalPressure > brazeSettings.pressure2)
{
//Close large nitrogen valve
processWorker.ReportProgress((int)ReportType.LargeN2ValveSignal, "off");
}
else
{
//Open large nitrogen valve
processWorker.ReportProgress((int)ReportType.LargeN2ValveSignal, "on");
}
Thread.Sleep(100);
}
while (tempSection[0] > 150 || tempSection[1] > 150 || tempSection[2] > 150 || paused || stoppedCooling) //Wait until temps < 150C
{
if (stoppedCooling)
{
return false;
}
if (normalPressure > brazeSettings.pressure3)
{
//Open large nitrogen valve
processWorker.ReportProgress((int)ReportType.LargeN2ValveSignal, "off");
}
else
{
//Close large nitrogen valve
processWorker.ReportProgress((int)ReportType.LargeN2ValveSignal, "on");
}
Thread.Sleep(1000);
}
return true;
}
private void braze(BrazeSettings brazeSettings)
{
processWorker.ReportProgress((int)ReportType.SetBrazeStart);
//Hold brazing temp for x minute
processWorker.ReportProgress((int)ReportType.SetStatus, "Holding brazing temperature for " + brazeSettings.brazeTime + " minutes");
for (int j = 0; j < brazeSettings.brazeTime * 60 || paused || stoppedHeating; j++)
{
if (stoppedHeating)
{ return; }
Thread.Sleep(1000);
}
}
internal void setProcessSettings(BrazeSettings csettings)
{
if (!processWorker.IsBusy)
{
beginTime = DateTime.Now;
tempC = new TemperatureController();
processWorker.RunWorkerAsync(csettings);
brazeTemp = csettings.brazeTemp;
brazeTime = csettings.brazeTime;
liveUploader.startTime = DateTime.Now.ToString("HH:mm:ss");
liveUploader.mode = csettings.modeName;
liveUploader.status = "Running";
}
}
